Rexroth IndraMotion for Handling The turn-key automation solution

Transcription

1 Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service Rexroth IndraMotion for Handling The turn-key automation solution Simple, scalable and powerful

2 2 Rexroth IndraMotion for Handling for time-optimized multiple axis motion IndraMotion for Handling is the ideal system solution for efficient axis motion coordination in fully automated production environments. The intelligent design combines perfectly matched controllers, HMI devices and drives from the Rexroth Automation House. The highlights of IndraMotion for Handling include user-friendly operation, teaching, programming and implementation of time-optimized motion for increased productivity. The turn-key system solution with open source software makes engineering work much simpler while increasing plant flexibility at the same time. With the multi-channel system structure it allows up to 4 machines to be controlled with just a single control system. And the high degree of system scalability ensures that the optimum level of automation can be achieved for every application whatever your preferred architecture: Drive-based Controller-based PC-based Versatility for your applications IndraMotion for Handling is the ideal solution in applications such as: Handling Loading and unloading Assembly Logistics Palletizing systems Cartesian robots Pick-and-place systems Processing machines Special machines IndraMotion for Handling is the turn-key system solution from Rexroth s Automation House for cost-effective automation. Our unique Automation House has brought together everything you need to implement your automation designs: From drive and control systems right through to the high-performance framework for consistent engineering and user-friendly operation.

3 3 More productivity thanks to industrie specific functions Rexroth is an innovative specialist supplier of control and drive systems for factory automation. You too can enjoy the benefit of our industry expertise through IndraMotion for Handling, whether it's a standardized single-axis or extensive multikinematic applications you want to realize. The outstanding features of IndraMotion for Handling include: Turn-key automation solution based on scalable control platforms low-cost automation thanks to multikinematics with up to 4 machines per control system increased productivity thanks to Movements with blending flexible programming thanks to open source software intuitive engineering using the IndraWorks software framework Turn-key operation for teaching, definition and jogging of axes user-friendly programming of motional sequences with mobile handheld operator control units standardized programming tools in conformity with IEC scalable drive platforms with high-dynamic motors drive-integrated safety technology, certified as complying with EN 954-1, Category 3 low assembly and installation expenditure and rapid commissioning thanks to coordinated and configured system components IndraMotion for Handling - modular and scalable system solutions for all factory automation applications

4 VAC 30 VAC 30 Esc 4 Cost-effective automation solutions with scalable hardware architectures Drive-based Controller-based PC-based Operation Engineering Ethernet IndraControl L IndraControl V IndraControl L IndraControl V IndraControl V IndraDrive IndraDrive IndraDrive Inline Inline Inline IndraDyn IndraDyn IndraDyn IndraDyn IndraMotion MLD IndraMotion MLC IndraLogic L20/L40 IndraLogic VEP Consistent automation system for drive-based, controller-based and PC-based applications Open communications standards and standardized IEC compliant PLC platform Drive-integrated safety technology, certified as complying with EN 954-1, Category 3 Standardized IndraWorks engineering framework for motion, logic, HMI and drives Turn-key system solution and application-specific technology functions

5 5 IndraMotion for Handling in detail IndraMotion for Handling scalable system solutions Control platform Drive-based Controller-based PC-based Automation system IndraMotion MLD IndraMotion MLC IndraLogic L20 IndraLogic L40 IndraLogic VEP Number of axes Number of axes per kinematic Number of kinematics Operator control unitsbediengeräte IndraControl VEH 30 (handheld operator control unit) IndraControl VCH 08 (handheld operator control unit) IndraControl VCP 08 (small operator control unit) Operation from the PC interface Functionality PTP motion Linear motion Movements with blending Motion programming with HMI Teaching and definition of 3-dimensional points Protected areas and software limit switches Gantry axes Speed override Number of protected areas Modulo axis with endless rotation Diagnostic systems Motion programs Number of motion programs Subroutine techniques Single block Number of points Number of traversing blocks Number of integer/real variables 100/ / / / /100 Interfaces Ethernet TCP/IP SERCOS 2 master SERCOS III master PROFIBUS DP master PROFIBUS DP slave EtherNet/IP adapter (slave) DeviceNet master DeviceNet slave OPC Drive technology IndraDrive EcoDrive Cs Drive-integrated safety technology conforming to EN 954-1, Cat. 3 Standard Option

6 6 All functions for the automation process Complete functionality IndraMotion for Handling is the innovative system solution for efficient axis motion coordination in fully automated production environments: time-optimized point-to-point motion with up to 6 axes path-optimized linear motion with up to 6 axes movements with blending incremental and continuous jogging of the axes user-friendly commissioning and debugging of the motion programs in single block mode easy teaching and programming with mobile handheld operator control units variable speed override master/slave axes in gantry couple safely monitored axes with software limit switches 4 freely definable protected areas transparent drive diagnostics with clear text display and user-friendly status messages Transparent programming The IndraMotion for Handling motion programs use the command syntax which is the standard in the robot industry. With the number of commands kept to a minimum and intuitive input masks on the mobile handheld operator control units, operator initiation times are reduced to a minimum. commands for single-axis and multiple-axis motion motion stopping by event specification of speeds and acceleration direct access to inputs/outputs activation of outputs during motion structuring of the motion programs with subroutine techniques comments for greater transparency integer and real variables conditional jumps unrestricted adaptation of syntax, item names and input/output designations Simple, robot-oriented command syntax

7 7 Cost-effective multiple-machine operations With the multikinematic function up to 4 machines can be controlled with just a single control system. In addition to the major saving on the cost of additional control hardware and associated complex networking, multikinematic operation also offers decisive advantages in terms of engineering. Distributed motion control IndraMotion for Handling can of course be used as a sub-system below a higher-level third-party control system as well. Particularly suitable for this type of use as a field bus slave is the drive-based system solution IndraMotion MLD. Here the motion sequences of the axes are controlled on a distributed basis by the drive-integrated PLC. This means that you can standardize your motion processes independently of the control system used. Simple palletization IndraMotion for Handling already has all functions for palletization on board: complete palletizing algorithms simple connection of vision systems specification of palletizing models by expert systems zero offset shifts User-friendly engineering MB_Interpreter ProgramList Start Reset SingleStep FeedStop ReadStop SpeedOverride SetPrgPointer InPrgPointer Inputs_Signals ProgActive ProgWait ProgPointer MB_JogAxis ProgErr Enable ErrCode JogPlus JogActive Output_Signals JogMinus JogError JogVel JogVel High JogAccel JogAccel High JogDeccel ChangeTimel JogMode Override SW-Limit + SW-Limit IndraMotion for Handling is a turn-key, open-source solution: custom-tailored technology functions integrated in the open source application examples basic PLC program including HMI and motion tasks complete PLC library with motion interpreter as well as jog and PLCopen modules programming interface for various HMI devices

8 8 Greater transparency thanks to innovative visualization With IndraControl VCH 08 and VEH 30 you can choose between two powerful, mobile handheld operator control units for programming, operating, teaching and diagnostics for your application. Hot plugging means that you can connect and disconnect it during ongoing operations. An automatic stop function bypass is also provided. Thanks to its ergonomic design and high degree of user-friendliness the device ensures that handling is undertaken without tiring. An IndraControl VAC 30 attachment box loops the integrated accept and stop buttons to ensure maximum safety. As an alternative to the mobile handheld operator control units the IndraControl VCP 08 built-in unit can be also used for the visualization system. With this controller-based small operator control unit you can change your production data with just the press of a key. Complete operator and programming interfaces are also available for the visualization units in the form of open source applications. Using comprehensive configuration software you can adapt the operator interfaces to your particular application. Visualization solutions for IndraMotion for Handling Type IndraControl VCP 08 IndraControl VCH 08 IndraControl VEH 30 IndraMotion for Handling Number of axes in the standard menu Number of kinematics Teaching and defining Motion programming Diagnostics system Device features Display 3,8" 5 gray levels 3,8" 5 gray levels 8,5" TFT Resolution 320 x x x 600 Graphics-capable Keys/touch screen / / / Override potentiometer Handwheel STOP button (dual circuit) Accept button (3-step, dual circuit) PROFIBUS DP Ethernet TCP/IP CE-certified UL-certified CSA-certified Protection category IP65 IP65 IP65 Hot plugging Standard Option

9 9 Easy engineering with intuitive programming and operation User-friendly programming IndraMotion for Handling simplifies engineering requirements because all you have to do is simply enter your commands for the machine in the intuitive programming interface on the operator control unit. Or you can use the integrated teach-in function, which allows you to move directly to the positions you require and save with just the press of a button. And with parameters such as Speed, Acceleration and Movements with Blending, you can adapt the program so that it is perfectly tailored to your particular application requirements. In the background an integrated interpreter module converts all entries into a PLC program and saves it on the control system. simple motion programming of the motional sequences - independent of the PLC user-friendly teaching and definition of traversing positions very simple programming with user-friendly command selection for prevention of syntax errors self-explanatory command syntax 256 programs on Flash Card 10 online in the memory 200 blocks per program (expandable) 50 positioning points per program (expandable) 100 integer/100 real variables fast program backup via FTP, Ethernet or card reader user-friendly commissioning by online block display, single block and feed override Ease of operation Operating your machine is also made extremely easy with IndraMotion for Handling: easy to set up the machine thanks to special jog masks integrated user administration for allocating different user rights for all functions unambiguous clear text displays and user-friendly status messages for straightforward drive and system diagnostics

10 10 Flexible automation with scalable system components IndraControl L the controllerbased control platform IndraControl VCP, VCH, VEP and VEH the convenient HMI terminals IndraControl VSP, VPP, VSB VPB and VDP the economic industrial PCs central assembly for DIN rail mounting maximum performance in ultracompact terminal format 8 rapid I/Os on board PROFIBUS DP (master/slave), RS232 and Ethernet communication interfaces integrated integrated SERCOS 2 drive interface direct connection of local inline I/Os easy expansion using function modules for communication and technologies economic HMI solutions for all applications wide portfolio of IndraControl VCP and VCH controller-based terminals from the text-oriented keypad unit to the fully graphics-capable touch-screen IndraControl VEP embedded PC terminals with 8.4., 12.1 or 15 touch screen IndraControl VEH embedded PC-based handheld operator control unit for mobile use interfaces for Fieldbus, RS232 and Ethernet connection ergonomic software tools for the rapid creation of screen masks top performance and high capability for industrial environments thanks to the latest PC technology standardized hardware and software EMC-certified to enhance the reliability of your production operations long-term availability of components optimized cooling design economic control cabinet PC (IndraControl VSB) featuring the latest new technology compact control cabinet PCs (IndraControl VPB) featuring special hardware flat screen displays (IndraControl VDP) optionally with keys or touch screen open and flexible for customerspecific solutions

11 11 IndraDrive and IndraDyn the intelligent drive platform Inline the flexible I/O system in IP20 Fieldline the robust I/O system in IP67 scalable outputs from 1 to 120 kw highest performance and precision Safety on Board compliant with EN 954-1, Cat. 3 integrated drive PLC (optional) IndraMotion MLD automation system power recovery and direct connection to a 380 V V line integrated line circuit breaker and braking resistor scalable I/O system for central or distributed connection maximum selectivity of the digital modules with 2, 3 or 4-wire technology wide portfolio with analog, function, relay and feeder terminals toolless assembly detailed diagnosis of all modules space-saving design fieldbus couplers for SERCOS 2, PROFIBUS DP and DeviceNet scalable I/O system for distributed connection maximum reliability under tough conditions of use rapid assembly with ready-made fieldbus cables sensors/actuators connected by means of M8 or M12 connectors detailed diagnosis of all modules fieldbus couplers for PROFIBUS DP and DeviceNet

12 Bosch Rexroth AG Electric Drives and Controls P.O. Box Lohr, Germany Bgm.-Dr.-Nebel-Str Lohr, Germany Phone Fax Presented by: The data specified above only serve to describe the product. As our products are constantly being further developed, no statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging AE/ A1 HW R Bosch Rexroth AG 2008 Subject to revisions! Printed in Germany