Air-Saver. Version: 0403 INDEX
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1 Air-Saver Version: 0403 INDEX Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 General safety instructions Installation instructions Programming instructions Programming instructions and specifications Connecting the external switch cable to the Air-Saver Connecting the external switch cable to the Air-Saver Maintenance and troubleshooting SAFETY and PROPER USAGE To ensure safe and enduring performance of this product, you must comply strictly with the instructions enclosed herein. Non-compliance with instructions or improper handling of the product will void your warranty! This product is designed for use exclusively with types of fluids or gasses as stated in its documentation. Usage of this product in conditions not specified in the product documentation or contrary to the instructions hereby provided is considered IMPROPER. The manufacturer will not be held liable for any damages resulting from improper use of the product. ATTENTION - Observe valid and generally accepted safety rules when planning, installing and using this product. - Take proper measures to prevent unintentional operation of the product or damage to it. - Do not attempt to disassemble this product or lines in the system while they are under pressure. - Always turn off the voltage supply before working on the system. SAFETY Switch off the voltage supply before installation or maintenance is carried out! Depressurise the system before installation or maintenance is carried out! 1
2 INSTALLATION IMPORTANT NOTICE Before installing this product make sure it complies with your request and that it suits your application! CONNECTING THE UNIT TO YOUR PIPELINE Make sure that no solid matter (e.g. sealing compound residue) gets into the valve during the installation. Make sure that the pipeline is thoroughly clean. Use quality sealing compound only! Use a proper tool for fixing the valve! Never use the actuator as a lever (do NOT apply any force on the actuator part). flow direction flow direction Motorised Ballvalves usually operate in any mounting position. We recommend, however, that the valve is mounted according to these drawings. Minimum space required around the unit is 100 mm. CONNECTING THE UNIT TO YOUR POWERSUPPLY Make sure that the supply voltage and frequency comply with those stated on the product. Grounding is required. REMOTE WIRE CONNECTION DIAGRAMS: NOTE:THE REMOTE SWITCHING WIRES ARE LIVE WIRES AND CARRY 115VAC or 230VAC 2
3 PROGRAMMING INSTRUCTIONS Before you start programming the unit, move the mode selector switch (2) in to position the existing program. and shortly press the RESET (7) button to clear SETTING THE ACTUAL TIME AND DAY 1 After pressing the RESET (7) button, the display will look like this. All preprogrammed settings will be deleted. The unit is now ready to be programmed. 2 You can set the actual time by pressing the [h] hours(6) and [m] minutes (5), 24 hr display! 3 You can set the actual day by pressing the [1 7] button(8), (Mon=1, Tue=2, We=3..). 1 st Step Move the mode selector switch (2) into position. The clock has 16 points: 8 x ON (OPEN the valve) and 8 x OFF (CLOSE the valve). All odd (1,3,5 etc.) switch points open the valve, all even (2,4,6 etc.) switch points closes the valve. The switch points are numbered from 1 to 16. When programming the unit, the symbol will display when setting a valve open cycle. When the following display appears you can enter the first valve open cycle. 2 nd Step Enter the time you would like the valve to open by means of pressing the (h)hours (6) and (m)minute (5) buttons. 3 rd Step Set the day of the week when the valve should OPEN (by pressing [1 7]) (8). - set the day (8) (Mon=1, Tue=2, We=3..) - Form time blocks Mon-Fri (1/2/3/4/5) Mon-Sat (1/2/3/4/5/6) Mon-Sun (1/2/3/4/5/6/7) The day must be set otherwise the switching point will not be activated. 4 th Step By pressing the [ point (CLOSE). ] (9)key, you save the switching point data and go on to the next switching The display will show. You can now set the time and day for closing the valve. By pressing the [ ] (9)key, you save the switching point data and go on to the next switching point (OPEN). 5 th Step To set the next OPEN and CLOSE cycle, please refer to step 3, 4 and 5. To go to the next day, you must complete the 16 switching points (leave the unused switching points at the value 0:00 by simply pressing the [ ] (9)key until the display shows (3)). Then select the next day and continue programming as described under step 3, 4 and 5. 6 th Step After you have finished programming the unit, move the mode selector switch 2 in to position RUN And move mode selector switch (1) in to position AUTO. The unit will now operate fully automatically. CHOOSING THE CORRECT WORKING MODE (Mode selector switch 1): AUTO I O Unit will work by means of its program (also when using the remote switching feature) Unit will OPEN valve permanently (i.e. after hours work shift) Unit will CLOSE valve permanently (i.e. holiday factory shutdown) CONTROL PANNEL 1 Mode selector switch 1 (operation mode) 2 Mode selector switch 2 (setting time, program) 3 LCD display 4 Override button 5 Setting the minutes 6 Setting the hours 7 RESET 8 Setting the days 9 Programming of timer (saving settings) PROGRAM OVERRIDE BUTTON [ ] (4) By pressing the [ ] (4) button you will override the program for this day (meaning the valve will be closed from the time you press the [ ] (4) button, until 24:00 the same day. When in override mode the (4) symbol will be displayed, after which the symbol will be displayed indicating the program mode per day. 3
4 USEFULL FEATURES - You can manually open and close the valve by pushing the actuator towards the ballvalve and turning it left or right 90º (a visual check on the valves position can be done by checking the colour of the indicator: RED = OPEN NONE or BLUE = CLOSED (See figure 1) (ONLY ON THE 1 VERSION) - You can change the position of the actuator on the valve by turning the actuator (see figure 1). Note. This will influence the OPEN and CLOSE setting (OPEN will become CLOSE and CLOSE will become OPEN). Air-Saver 1 housing Figure 1 Air-Saver 2 housing Figure 2 Note: On the 2 version (figure 2), you can manually open/close the valve by turning the knob on top of the actuator. TECHNICAL SPECIFICATIONS Power supply 115VAC or 230VAC (see label) Power consumption 7W during the opening and closing of valve Opening/closing time 30 seconds / 90º for the 1 version 105 seconds /90º for the 2 version Max. ambient temp. 55ºC Max. medium temp. 100ºC Max. pressure 16 bar / 230 psi IP rating IP 54 Manual override Yes Max. switching points 16 per day / 112 per week Min. switching point 1 minute Timer display 24 hrs Timer battery live 1-2 years expected, not guaranteed 4
5 OPTION: CONNECTING THE EXTERNAL SWITCHCABLE TURN OFF ELECTRICAL SUPPLY Unscrew the 4 screws to open the top cover Identify the remote switching cable sides Slide the remote switching cable through the cable gland Connect the RED remote cable with the RED cable of point 3 Slide the RED cable back into its place marked with the number 3 Connect the BLUE remote cable with the BROWN cable of point 5 5
6 Hide the cable under the other cables Connect the BLACK remote cable with the GREY cable of point 4 Slide the BLACK/GREY cables back into its place mark with the number 4 Slide the BROWN remote cable onto point 5 A complete look at the cable set-up Tighten the 4 screws and the cable gland 6
7 MAINTENANCE - Check battery in clock module (is the clock displaying the correct time?) TROUBLESHOOTING?? Check supply voltage Check pressure - Check whether the valve has been rotated manually! This could interfere with the programmed OPEN and CLOSE times, i.e. the OPEN times could become the CLOSE times and visa versa. 7
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