Routout CNC 3 Axis Plug & Play Controller Data Sheet Version 1.1
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1 Routout CNC 3 Axis Plug & Play Controller Data Sheet Version 1.1 The Routout CNC 3 Axis stepper motor drive box has many uses including for CNC retrofitting / robot control or driving you own CNC machine. It is very simple to wire simple connect up the motor connections and power supply, plug into your PC via the Printer Port and run your chosen CAD / Cam software. The Routout 3 Axis Plug and play driver is supplied with the Routout CNC software but is compatible with all of the popular CNC Printer port driven software, including but not limited to Routout CNC, Mach, Turbo CNC, KCam etc the list go on The Routout CNC 3 Axis stepper motor driver Box will drive 3 X 2.5 Amp stepper motors and can be set to Full / Half / Quarter / Eighth stepping (Default configuration when shipped Eighth step) Features. 2.5 A Output Drive Capabilities Volts Power Supply. Small Case Size foot print only 120mm x 75mm X 55mm Internal 5V logic driver onboard (no need for 5v Supply) Connection for Home Switches. The Resolution can be change from the default setting via the internal jumpers ( please see the below table )
2 Table 1. To set the resolution see the following table Resolution J3 Jumper J4 Jumper Full Step On On Half Step On Off Quarter Step Off On Eighth Step Off Off For Example with a 1.8 Degree stepper motor the number of steps for 1 full shaft rotation is shown in the table below. Mode Number of Steps per 1 Shaft Revolution Full Step 200 Half Step 400 Quarter Step 800 Eighth Step 1600 Note Smoother operation will be obtained by using micro-stepping modes. The current is set before despatch to match your motors but can be set a a later date using the table below. Table 2. Setting the current for your stepper motors (Screwdriver POT - RV1) The formula VREF = Motor Current X 1.4 can be used to determine the Value for VREF The most common current ratings are shown in a table below. Motor Current (A) VREF Voltage (V) 2.5 A 3.5V 2.0 A 2.8V 1.75 A 2.5 V 1.5 A 2.1 V 1.25 A 1.8 V 1.0 A 1.4 V 0.75 A 1.05 V 0.5 A 0.7 V
3 Never exceed a motors rated current or the input rated voltage of 13.8V DC Max. Doing so could damage the motor and the stepper drive cards. Absolute Maximum Ratings Exceeding these ratings WILL destroy your 3 Axis Plug and Play Box! Input Voltage 13.8 Volts DC Logic Input : Step / Direction / Enable Voltage Logic High Min 2.9 MAX 5 V Logic Low MAX 1.5 V VREF MAX Voltage 3.5V (Do not exceed) MAX Output Current 2.5 A Timing Requirements 200nS Minimum Command active time before step pulse. 1.0uS Minimum command active time after step pulse. 1.0uS Minimum step Low time.
4 Quick Step Setup Guide ( Figure 1 ). All connector pin-outs are shown looking from the front of the Stepper drive box. Where terminal numbers are shown these will be marked on the connector. X Axis Motor Connector Y Axis Motor Connector Z Axis Motor Connector Motor Socket Connector Pin-Out 3 2 2A Power Switch 4 1 2B 5 Amp Quick Blow Fuse. Motor Socket Connector Pin-Out GND Home Switch Socket Connector Home X Home Y Home Z GND Y Z 3 4 X GND No Contact No Contact No Contact Function: When the Home, HomeZ or HomeXY commands are processed the relevant axis will drive until the home switches become closed circuit. 2 1 XX Printer Port Connection 2A 2B 6 wire Motor (series) 2A 2B XX 6 wire Motor (Parallel) 2A 2B 8 wire Motor (Centre wires connected together - series) 2A 2B 8 wire Motor (connected in parallel) 2A 2B 4 wire Motor Not Connected XX Power +12V 13.8V Wire up your motors taking note of the connection as per Figure 1. (Failure to connect these correctly WILL DESTROY YOUR DRIVER BOX ) Wire up your Home Switch connector as per Figure 1. Wire up the Power Supply Plug (Max 13.8V DC) as per Figure 1.
5 Check and double-check the polarity because if it s wrong it WILL blow the board up! You have been warned. Turn on your Power Supply and switch on the power switch on the Driver Box the power light should be lit. If it does not, turn off the power supply immediately, and re-check all of the above steps. Turn OFF the power supply. Never plug or unplug the motors whilst the driver is on this will destroy the drivers ) Plug in your Motors Taking special care as the motor connector is identical to the home switch input. PUTTING THE MOTOR OR HOME SWITCH CONNECTIONS INTO THE WRONG TERMINAL WILL DESTROY YOUR CARD!! YOU HAVE BEEN WARNED.) Plug-in the Home Switch connector and Printer cable. Power on your power supply, your motor should now lock up and be difficult to turn by hand. If you have good hearing you may also hear a high pitch noise showing that the motor is powered up. If not turn off your power supply and re-check the above steps. Power off the power supply. The Printer port pins are setup and configured as follows. Step and Direction Signals + Home Switches PIN Number PIN USE 1 X - Step 2 X - Dir 3 Y - Step 4 Y - Dir 5 Z - Step 6 Z - Dir 12 X Home 13 Y Home 15 Z Home Run your chosen software package for example Routout CNC Power on your power supply and try jogging the Motor through the software NOTE If the motor runs the wrong way round change one of the phase wires i.e. swap or swap 2A 2B but don t swap them both, if you don t want to swap the pins most software like Routout CNC has the option to change the motor direction.
6 Notes:
7 Contact: Routout CNC Bryn Yr Odyn Thornhill Road Cwmgwili Llanelli SA14 6PT Tel : +44 (0) Fax : +44 (0) sales@routoutcnc.com The products described here are manufactured under one or more U.K patents or U.K. patents pending Routout CNC reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Routout CNC products are not authorized for use as critical components in life-support devices. The information included herein is believed to be accurate and reliable. However, Routout CNC assumes no responsibility for its use; nor for any infringement of patents or other rights of third parties which may result from its use.
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