SolConeX extra-low voltage flange socket

Transcription

1 SolConeX extra-low voltage flange socket Operating instructions Additional languages

2 Contents 1 General Information Manufacturer Information regarding the operating instructions Further documents Conformity with standards and regulations Explanation of the symbols Symbols in these operating instructions Warning notes Symbols on the device Safety notes Operating instructions storage Personnel qualification Safe use Modifications and alterations Function and device design Function Technical data Transport and storage Mounting and installation Dimensions / fastening dimensions Mounting / dismounting, operating position Installation Commissioning Operation Maintenance and repair Maintenance Maintenance Repair Returning the device Cleaning Disposal Accessories and Spare parts SolConeX extra-low voltage flange socket

3 1 General Information 1.1 Manufacturer R. STAHL Schaltgeräte GmbH Am Bahnhof Waldenburg Germany Phone: Fax: Internet: Information regarding the operating instructions ID-No.: Publication Code: Hardware version: n/a Software version: n/a The original instructions are the English edition. They are legally binding in all legal affairs. 1.3 Further documents SolConeX plug and socket devices data sheet For further languages, see Conformity with standards and regulations See certificates and EU Declaration of Conformity: The device has IECEx approval. See IECEx homepage: Further national certificates can be downloaded via the following link: General Information SolConeX extra-low voltage flange socket 3

4 Explanation of the symbols 2 Explanation of the symbols 2.1 Symbols in these operating instructions Symbol Meaning Tips and recommendations on the use of the device General danger Danger due to explosive atmosphere Danger due to energised parts 2.2 Warning notes Warnings must be observed under all circumstances, in order to minimize the risk due to construction and operation. The warning notes have the following structure: Signalling word: DANGER, WARNING, CAUTION, NOTICE Type and source of danger/damage Consequences of danger Taking countermeasures to avoid the danger or damage DANGER Danger to persons Non-compliance with the instruction results in severe or fatal injuries to persons. WARNING Danger to persons Non-compliance with the instruction can result in severe or fatal injuries to persons. CAUTION Danger to persons Non-compliance with the instruction can result in light injuries to persons. NOTICE Avoiding material damage Non-compliance with the instruction can result in material damage to the device and / or its environment. 4 SolConeX extra-low voltage flange socket

5 Safety notes 2.3 Symbols on the device Symbol 05594E E00 3 Safety notes Meaning CE marking according to the currently applicable directive. Electric circuit according to marking approved for hazardous areas. 3.1 Operating instructions storage Read the operating instructions carefully. Store the operating instructions at the mounting location of the device. Observe applicable documents and operating instructions of the devices to be connected. 3.2 Personnel qualification Qualified specialist personnel are required to perform the tasks described in these operating instructions. This primarily applies to work in the following areas Project engineering Mounting/dismounting the device (Electrical) Installation Commissioning Maintenance, repair, cleaning Specialists who perform these tasks must have a level of knowledge that meets applicable national standards and regulations. Additional knowledge is required for tasks in hazardous areas! R. STAHL recommends having a level of knowledge equal to that described in the following standards: IEC/ (Electrical installations design, selection and construction) IEC/ (Inspection and maintenance of electrical installations) IEC/ (Equipment repair, overhaul and reclamation) 3.3 Safe use Before installation Read and observe the safety notes in these operating instructions! Ensure that the contents of these operating instructions are fully understood by the personnel in charge. Always consult with R. STAHL Schaltgeräte GmbH if using the device under operating conditions which are not covered by the technical data. We cannot be held liable for damage at the device caused by incorrect or unauthorised use or non-compliance with these operating instructions. SolConeX extra-low voltage flange socket 5

6 Function and device design For assembly and installation Have mounting and installation performed only by qualified and authorised persons (see "Personnel qualification" section). The device is only to be installed in zones for which it is suited based on its marking. During installation and operation, observe the information (characteristic values and rated operating conditions) on the rating, data and information plates located on the device. Before installation, make sure that the device is not damaged. Commissioning, maintenance, repair Only have commissioning and repairs performed by qualified and authorised persons (see "Personnel qualification" section). Before commissioning, make sure that the device is not damaged. Perform only maintenance work described in these operating instructions. 3.4 Modifications and alterations DANGER Explosion hazard due to modifications and alterations to the device! Non-compliance results in severe or fatal injuries. Do not modify or alter the device. No liability or warranty for damage resulting from modifications and alterations. 4 Function and device design DANGER Explosion hazard due to improper use! Non-compliance results in severe or fatal injuries. Use the device only in accordance with the operating conditions described in these operating instructions. Use the device only for the intended purpose specified in these operating instructions. 6 SolConeX extra-low voltage flange socket

7 Technical data 4.1 Function Application range The SolConeX series of plug and socket devices is continuously being further developed according to the latest standards. Furthermore, our customers' requirements for their applications have been integrated into our innovative SolConeX Compact series. Due to its extremely small dimensions, this series enables direct installation / mounting in machines and systems. Direct insertion and locking by way of an integrated rotary switch ensures high connection reliability and reliable voltage disconnection with full AC-3 switching capability. The high IP66 degree of protection ensures safe use and 100% functional safety in every application position. The sealed plug pins reliably prevent the ingress of dirt or water into the connection chamber even when the plug is not plugged in. The high quality plastics and sealing materials enable use even in extreme offshore, onshore, maritime, or pharmaceutical applications, in the demanding, freezing conditions of the Arctic Ocean or under direct sunlight in the desert. 5 Technical data Explosion Protection Global (IECEx) Gas and dust IECEx PTB U Ex db eb IIC Gb Ex tb IIIC Db Europe (ATEX) Gas and dust PTB 16 ATEX 1018 U E II 2 G Ex db eb IIC Gb E II 2 D Ex tb IIIC Db Certifications and certificates Certificates IECEx, ATEX SolConeX extra-low voltage flange socket 7

8 Transport and storage Technical Data Electrical data Rated operational max. 50 V voltage Frequency Hz (for frequencies > 100 Hz reduction to 12 A required) Voltage tolerance % Utilization category AC-3: 50 V / 16 A DC-1: 50 V / 16 A DC-13: 50 V / 16 A Rated insulation 550 V voltage Back-up fuse without thermal 16 A gg protection with thermal 35 A gg protection Ambient conditions Ambient temperature -50 to +60 C -40 to +60 C, optional (silicone-free) Temperature class Current Ambient temperature T6 16 A [2.5 mm 2 ] Ta = 40 C 12 A [2.5 mm 2 ] Ta = 55 C 10 A [2.5 mm 2 ] Ta = 60 C Mechanical data Number of poles 2 P / 3 P Enclosure material Polyamide, glass fibre reinforced Degree of protection IP66 acc. to IEC/ Connection type Screw terminals Connection crosssection Solid 1 x 0.75 mm 2 to 2 x 4mm 2 Finely stranded 1 x 0.75 mm 2 to 2 x 4 mm 2 Finely stranded with core end sleeve 1 x 0.75 mm 2 to 2 x 4 mm 2 Weight kg Service life > 5,000 switching cycles (electrical and mechanical) acc. to IEC/ Tightening torque Terminals: 1.2 Nm For further technical data, see 6 Transport and storage Transport and store the device only in the original packaging. Store the device in a dry place (no condensation) and vibration-free. Do not drop the device. 8 SolConeX extra-low voltage flange socket

9 7 Mounting and installation 7.1 Dimensions / fastening dimensions Mounting and installation Dimensional drawings (all dimensions in mm [inches]) Subject to modifications 8573/15 SolConeX extra-low voltage flange socket Arrangement of the earth contact sleeve Position: clock hour position, view: front side of the socket L1 12 L2 L E00 Example: Clock hour position V = 12 h 06199E E00 SolConeX extra-low voltage flange socket 9

10 Mounting and installation Arrangement of socket contacts and terminal markings 2 P 06193E00 Arrangement of the socket contacts and terminal markings in the 6h position (view of the socket contacts from the front side of the socket) Colour code and arrangement of socket contacts and terminal markings 3 P 8573/ /15 No. of poles Frequency [Hz] Voltage [V] Colour code 50 und violet 00 h 2 P DC violet 10 h green 02 h green 03 h green 04 h green 11 h 50 und light grey 12 h 3 P 50 und violet 00 h green 11 h green 02 h green 03 h green 04 h 50 und light grey 12 h 06199E00 Position of earth contact sleeve 7.2 Mounting / dismounting, operating position Assembly This device is suitable for outdoor and indoor use. 10 SolConeX extra-low voltage flange socket

11 7.3 Installation 8 Commissioning CAUTION Danger of electric shock due to energised parts! Non-compliance can result in minor injuries! All connections must be disconnected from the power supply. Secure the connections against unauthorized switching. Commissioning DANGER Explosion hazard due to insufficient protective measures! Non-compliance results in severe or fatal injuries. Select suitable cables to ensure that the maximum permissible conductor temperatures are not exceeded. When using core end sleeves, attach them using a suitable tool. Use only separately tested cable entries and stopping plugs with an EU Type Examination Certificate. The conductor insulation must be touching the terminal. Do not damage the conductor (e.g. nicking) when stripping it. Always connect the protective conductor. Two conductors can be installed under one connection terminal. Material and cross section of both conductors must be identical. The conductors can be connected without any special preparations. DANGER Explosion hazard due to incorrect installation! Non-compliance results in severe or fatal injuries. Check the device for proper installation before commissioning. Comply with national regulations. WARNING Damage or destruction of the device by arc and high pressure is possible if improper switching operations are used! Non-compliance can result in severe or fatal injuries. Quickly switch the device on and off completely. Avoid switching positions between 0 and I (ON and OFF). SolConeX extra-low voltage flange socket 11

12 Operation Before commissioning, ensure the following: Check the mounting and installation. Enclosure must not be damaged. If necessary, remove foreign bodies. If necessary, clean the connection chamber. Check if the conductors have been inserted correctly. Check if all screws and nuts have been tightened firmly. Check whether all the cable entries and stopping plugs have been tightened firmly. Check if all conductors have been clamped firmly. Observe the line voltage. Seal the unused cable entries with plugs certified according to Directive 2014/34/EU or IEC and unused drilled holes with stopping plugs certified according to Directive 2014/34/EU or IEC. 9 Operation Only type 8573/12 and 8575/12 plugs from R. STAHL may be used. 10 Maintenance and repair The flange socket can be switched only with the plug inserted. If the plug has been disconnected, close the hinged cover with the bayonet ring Maintenance Consult the relevant national regulations to determine the type and extent of inspections. Adapt inspection intervals to the operating conditions. During maintenance of the device, check at least: if the cables have been clamped properly; the enclosure, seals and surface of the plug pins for damage; sleeves for pollution; compliance with the permitted temperatures; if the device is used in accordance with its designated use. 12 SolConeX extra-low voltage flange socket

13 10.2 Maintenance 10.3 Repair Maintenance and repair CAUTION Danger of electric shock due to energised parts! Non-compliance can result in minor injuries! All connections must be disconnected from the power supply. Secure the connections against unauthorized switching. DANGER Overheating and explosion hazard due to defective switching contacts! Non-compliance results in severe or fatal injuries. Replace the entire socket flange after each short circuit in the main circuit of the switch because the state of the switching contacts cannot be checked in hermetically sealed equipment. Observe the relevant national regulations in the country of use. DANGER Explosion hazard due to improper repair! Non-compliance results in severe or fatal injuries. Repair work on the devices must be performed only by R. STAHL Schaltgeräte GmbH Returning the device Only return or package the devices after consulting R. STAHL! Contact the responsible representative at R. STAHL for this. R. STAHL's customer service is available to handle returns if repair or service is required. Only return or package the devices after contacting and consulting R. STAHL! Contact customer service personally. or Go to the website. Select "Downloads" > Customer service > "RMA Request". Fill out the form. Wait for confirmation. R. STAHL's customer service will contact you. You will receive an RMA slip after speaking with customer service. Send the device along with the RMA slip in the packaging to R. STAHL Schaltgeräte GmbH (refer to Section 1.1 for the address). SolConeX extra-low voltage flange socket 13

14 Cleaning 11 Cleaning To avoid electrostatic charging, the devices located in potentially explosive areas may only be cleaned using a damp cloth. When cleaning with a damp cloth, use water or mild, non-abrasive, non-scratching cleaning agents. Do not use aggressive detergents or solvents. Prevent water and cleaning agents from penetrating the socket contacts. 12 Disposal Observe national and local regulations and statutory regulation regarding disposal. Separate materials when sending it for recycling. Ensure environmentally friendly disposal of all components according to the statutory regulations. 13 Accessories and Spare parts NOTICE Malfunction or damage to the device due to the use of non-original components. Non-compliance can result in material damage. Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH. For accessories and spare parts, see data sheet on our homepage 14 SolConeX extra-low voltage flange socket