Volastic VC-M 15 Amp Module

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2 J2 The VC-M series controllers offer many advanced features designed to increase productivity and ensure fast, accurate and repeatable hot runner temperature control. Compatible with D-M-E company s G SERIES and SMART SERIES, ITC, MCS, YUDO, Athena and INCOE hot runner temperature controller mainframes. Simultaneous display of both process/ set point temperature and process temperature / percent power output or heater current. Auto tuning independently adjusts zone control characteristics. Built-in diagnostics alert operator to fault conditions. Soft start circuitry design provides for safe heater warm-up through gradual phase-angle fi red voltage control (soft start) or zero-crossing control (less interference). Basic and advanced parameter setting menu with keypad lockout protection Accepts both J and K types of thermocouples. CE compliant. Warranty: 12 month on the VC-M model excluding triacs and fuse type. Switchable operation in F or C. Volastic VC-M 15 Amp Module Specifications Operating temperature 32 F to 131 F (0 C to 55 C) Shipping temperature -40 F to 158 F (-40 C to 70 C) Humidity 10 to 95% non-condensing Sensor type J or K thermocouple Sensor range 32 F to 827 F (0 C to 470 C) Sampling rate 20ms Noise rejection common mode> 100dB; series mode> 70 db Temperature accuracy ±0.3% of span Displays 7-segment LEDs; 3-digit upper (red) and 4-digit lower (green) Upper display height 14.2mm/ 0.56 Actual Process Temperature Lower display height 9.15mm/ 0.36 Set Point or % Power or AMP Current Output status indicator Orange LED Alarm status indicator Red LED Soft start mode indicator Yellow LED Manual mode indicator Green LED AT mode indicator Dark blue LED Control output device type Triac, 15A at 120/ 240 Vac. Operator Activation/ interface 4 momentary switches, 16A power switch. Power requirements 85 to 250V 50/ 60 Hz nominal. VC-M

3 J3 Volastic VC-1F Ideal for use with PCS Hot Sprue Bushings The Volastic controllers offer many advanced features designed to increase productivity and ensure fast, accurate and repeatable mold temperature control. Simultaneous display of both process/ set point temperature and process temperature / percent power output or heater current. Auto tuning independently adjusts zone control characteristics. Built-in diagnostics alert operator to fault conditions. Soft start circuitry design provides for safe heater warm-up through gradual phaseangle fired voltage control (soft start) or zero-crossing control (less interference). Basic and advanced parameter setting menu with keypad lockout protection. Accepts both J and K type thermocouple. CE compliant. Warranty: 12 month on the VC-1F Model excluding triac and fuses. Switchable operation in F or C. Front Panel Digital LED Indicators Open Thermocouple Heater Break Actual temperature over range alarm Actual temperature over 450 AT failure Thermocouple reverse Mold Power & Thermocouple VC-1C* *Cables sold separately (Included) CKPTM-1

4 J4 Volastic Two-Zone 10 AMP Mainframes The Volastic 2 Zone 10 AMP mainframe, is designed for use with two 15 AMP* Volastic VC-M Temperature Control Modules. Control Moduels and cables are to be ordered separately. VC-2F NOTE: Two zone frame is 20Amp A A: AC2024F (Power to Mainframe) B: CKPTM-1 ( Connector to heater) B Dimensions: 7 W x 9 H x 10 L Zones ** Volts Watts per Zone Connectors Supplied 2 VC-2F (1) AC2024F (Power In) (2) CKPTM-1 (Power-T/C Out) * NOTE: User must install ABC10 (10 AMP) fuses in the 15 AMP control modules to protect the mainframe. **Includes frame and connectors listed. Modules and cables ordered separately. Terminal Mounting Boxes Terminal Mounting Boxes VC-2TB Terminal Mounting Boxes Prewired (15 AMP) VC-2TB-TS

5 J5 Typical System Configurations 5 Zones of Control (15 AMP) OUT ALM SOFT MAN AT SET MODE VC-5PC AUTO MANUAL X5 VC-5F VC-5TC Global Wiring Capabilities 8 Zones of Control (15 AMP) Unless otherwise specified, all Volastic Mainframes will be supplied to accept 240VAC, 3 Phase 4-wire, Hz input power. Wiring modifications can be preformed in the field to suit the requirements of the application. If specified, PCS will supply the special mainframe wiring requirements. OUT ALM SOFT MAN AT SET MODE AUTO MANUAL VC-8F VC-8PC s W VC-5F 14-3/16 VC-8F 20-3/16 VC-12F 28-3/4 X8 12 Zones of Control (15 AMP) VC-8TC OUT ALM SOFT MAN AT SET MODE AUTO MANUAL VC-12F VC-12PC X12 VC-12TC Floor Stand VC-FS TOP E:

6 J6 Standard Mainframe Configurations Main Frames VC-2F No VC-5F 50 AMP VC-8F 50 AMP VC-12F 50 AMP 18 H Stack Frames VC-16F 70AMP VC-20F 70AMP VC-24F 70AMP 27 H Stack Frames VC-28F 70AMP VC-32F 70AMP VC-36F 70AMP 36 H Stack Frames VC-40F 70AMP VC-44F 70AMP VC-48F 70AMP

7 J7 Volastic Mainframes Zones Mainframe Mold Power Cables Thermocouple Cables Mold Power Input Connectors Thermocouple Connectors # QTY # QTY # QTY # QTY # 5 VC-5F 1 VC-5PC 1 VC-5TC 1 VC-5MPC 1 VC-5MTC 8 VC-8F 1 VC-8PC 1 VC-8TC 1 VC-8MPC 1 VC-8MTC 12 VC-12F 1 VC-12PC 1 VC-12TC 1 VC-12MPC 1 VC-12MTC 16 VC-16F 2 VC-8PC 2 VC-8TC 2 VC-8MPC 2 VC-8MTC 20 VC-20F 1 VC-12PC 1 VC-12TC and 1 VC-8MPC 1 VC-8MTC 1 VC-8PC 1 VC-8TC 1 VC-12MPC 1 VC-12MTC 24 VC-24F 2 VC-12PC 2 VC-12TC 2 VC-12MPC 2 VC-12MTC 28 VC-28F 2 VC-8PC 2 VC-8TC and 2 VC-8MPC 2 VC-8MTC 1 VC-12PC 1 VC-12TC 1 VC-12MPC 1 VC-12MTC 32 VC-32F 1 VC-8PC 1 VC-8TC and 1 VC-8MPC 2 VC-8MTC 2 VC-12PC 2 VC-12TC 2 VC-12MPC 1 VC-12MTC 36 VC-36F 3 VC-12PC 3 VC-12TC 3 VC-12MPC 3 VC-12MTC 40 VC-40F 2 VC-8PC 2 VC-8TC and 2 VC-8MPC 2 VC-8MTC 2 VC-12PC 2 VC-12TC 2 VC-12MPC 2 VC-12MTC 44 VC-44F 1 VC-8PC 1 VC-8TC and 1 VC-8MPC 1 VC-8MTC 3 VC-12PC 3 TVC-12TC 3 VC-12MPC 3 VC-12MTC 48 VC-48F 4 VC-12PC 4 VC-12TC 4 VC-12MPC 4 VC-12MTC Standard Cables 15ft. Special Length Cables available upon request. Terminal Mounting Boxes Zones Combination Power & TC QTY # 5 1 VC-5TB 8 1 VC-8TB 12 1 VC-12TB 16 2 VC-8TB 1 VC-8TB and 20 1 VC-12TB 24 2 VC-12TB 2 VC-8TB and 28 1 VC-12TB Zones Combination Power & TC QTY # 1 VC-8TB and 32 2 VC-12TB 36 3 VC-12TB 2 VC-8TB and 40 2 VC-12TB 1 VC-8TB and 44 3 VC-12TB 48 4 VC-12TB

8 J8 Terminal Mounting Boxes VC-2TB Terminal Mounting Boxes VC-5TB VC-8TB H VC-12TB Combination Terminal Mounting Boxes Y X H M1 M2 ACCEPTS s VC-2TB (2) CKPTIC-1 VC-5TB VC-5MPC, VC-5MTC VC-8TB VC-8MPC, VC-8MTC VC-12TB VC-12MPC, VC-12MTC

9 J9 Pre-Wired Combination Terminal Mounting Boxes VC-2TB-TS Terminal Mounting Boxes VC-5TB-TS H VC-8TB-TS Pre-wired Terminal Mounting Boxes s Y X H M1 M2 ACCEPTS VC-2TB-TS* (2) CKPTIC-1 VC-5TB-TS** VC-5MPC, VC-5MTC VC-8TB-TS** VC-8MPC, VC-8MTC VC-12TB-TS** VC-12MPC, VC-12MTC VC-12TB-TS *Power & thermocouple connectors are pre-wired. ** Comes with all necessary connectors installed and power connector pre-wired to terminal strip.

10 J10 Mold Power Thermocouple Cables Mold Power -Thermocouple Combination Cables - 15 ft. long Single-zone mold power thermocouple cables are available to connect the mainframe to the connector on the mold. Mold Power Thermocouple Cables VC-MPTC-15 Thermocouple Cables - 15 ft. long Thermocouple cables are used to connect the mainframe to the thermocouple connector on the mold. Connector size confi gurations eliminate connection errors. Cables available are wired for 5,8 or 12 zones for use with appropriate Volastic mainframes and connectors. No. of Zones (MAX.) From 15 AMP Frame (s) For Connectors To Thermocouple Connector VC-5TC 5 5,8,12 ZONE VC-5MTC VC-8TC 8 8,12 ZONE VC-8MTC VC-12TC ZONE VC-12MTC Mold Power Cable (for use with 15 AMP Mainframes) - 15 ft. long The Volastic VC-12PC mold power cable also serves as a universal cable for connecting any 15 AMP Volastic mainframe to any 15 AMP mold power input connector. The maximum number of zones will be determined by the connector in the mold. Mold power cables are used to connect the mainframe to the power input connector on the mold. Available in lengths of 15 feet. Integral retaining latches on both the frame and mold connectors are wired for 5,8 or 12 zones use with appropriate Volastic mainframes and mold power input connectors. No. of Zones (MAX.) From 15 AMP Frame (s) For Connectors To Power Connector VC-5PC 5 5,8,12 ZONE VC-5MPC VC-8PC 8 8,12 ZONE VC-8MPC VC-12-PC ZONE VC-12MPC Special Lengths available upon request

11 J11 Mold Power Input Connectors VC-5MPC VC-8MPC VC-12MPC Mold power input connectors are mounted on the mold. They are supplied with six inches of numbered 14 gauge leads and a ground wire. X Y NOTE: Ground wire must be connected to mold to ensure operator safety. of Zones (Max) AMPS (Max) Per Zone VC-5MPC VC-8MPC VC-12MPC X Y

12 J12 Mold Thermocouple Connectors Thermocouple Connectors are mounted on the mold to use with thermocouple cable(s) from the mainframe. Screw type terminal for use with thermocouple leads are numbered and coded on the side and bottom of each connector. All three connectors are equipped with integral retaining latches to provide a secure cable connection. Connector confi guration ensures proper insertion of cable. Mold Thermocouple Connectors s of Pins No. of Zones (Max.) VC-5MTC VC-8MTC VC-12MTC X Y X Y

13 J13 Replacement Parts Replacement Connector Kits Ground wire must be connected to mold to ensure operator safety. Male Power T/C Connectors: CKPTM-1 is on VC-MPTC-15 Cables; Mates with Frame or CKPTF-1L only CKPTM-1L Mates with CKPTF-1 only Female Power T/C Connectors: CKPTF-1 is on VC-MPTC-15 Cables; Mates with mold or CKPTM-1L only CKPTF-1L Mates with CKPTM-1 only AC1512F CKPTM-1 CKPTF-1 Volts AC1512F 120 AC2024F 240 CKPTM-1 CKPTM-1L VC-2TB CKPTF-1 CKPTF-1L AC2024F CKPTM-1L CKPTF-1L Floor Stand The Floor Stand will accommodate all mainframes from one to four sections high. Stand is made from heavy gauge steel and includes locking casters (400lb. rating). All assembly and mainframe mounting hardware is included. VC-FS Rating 400 LBS Mainframe Blank Panels Used to cover unused zones in mainframes. Push-pull fasteners included in panel. VC-10BP covers one zone. VC-10BP Module Replacement Fuses Sold in packages of 5. AMPS ABC ABC Insulated Crimp Connections Sold in packages of 30. AMPS Wire Gauge HWCC Red HWCC Blue

14 J14 Replacement Parts C I A B E D F FEMALE H G Reference Letter Description A Mold Thermocouple Output Connectors See pg J12 B Mold Power Input Connectors See pg. J11 Mold End Kit for 5-Zone Thermocouple Cable (15 Amp) CKTF-15-G C Mold End Kit for 8-Zone Thermocouple Cable (15 Amp) CKTF-18-G Mold End Kit for 12-Zone Thermocouple Cable (15 Amp) CKTF-112-G D Mold End Kit for all 15 Amp Power Cables CKPF-112-BG E Frame End Kit for all Thermocouple Cables CKTF-112-AG F Frame End Kit for all 15 Amp Power Cables CKPM-112-BG G Edge Card Kit for all Mainframe PC Boards (10, 15, or 30 AMP) CKF-312-G H Power output kit for all 10 or 15 amp Mainframes CKPF-212-BG I Thermocouple input kit for all Mainframes (15 AMP) CKTM-212-AG

15 J15 Typical Wiring Diagrams Standard Mainframe Wiring

16 J16 NEW! Innovative Hot Sprue Bushing New design can be configured for Commodity or Engineered Grade Resins Call for a Brochure or go to:

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