Hirose Circular Connectors

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Sharleen Shepherd
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1 Hirose Circular Connectors Types, Applications, Competition HRS WebEx training 6/22/2004 1

2 Why use Hirose Circular Connectors? Broad range of types and mounting styles Unique and user-friendly designs Variety of termination and connections Accepts wide range of cables Accepted and used in many industries Continuously supported by knowledgeable and experienced staff 6/22/2004 2

3 Hirose Electric manufactures a multitude of different types and variations of circular connectors, both standard and custom. Connectors shown in this presentation are selected for their broadest applications. Plastic outer housings HR12 HR30 RP RP6 RP13 RP17 RP31 Metal outer housings H/MS H/RCA HR10A HR11 HR12 HR21 HR22 HR24 HR25 HS JR JR*W RM-W RP RP6 RP13 RP17 RP31 SR30 Our connectors will mate only with corresponding HRS connectors! 6/22/2004 3

SR30 Series Type: Metal Lock type: Threaded coupling Number of positions : 4, 6, 7 Current rating: 1 A Max shell dia.: 15mm Applicable cables (outer dia./mm) : 4.3, 5.2, 5.5, 5.7, 6.

4 SR30 Series Type: Metal Lock type: Threaded coupling Number of positions : 4, 6, 7 Current rating: 1 A Max shell dia.: 15mm Applicable cables (outer dia./mm) : 4.3, 5.2, 5.5, 5.7, 6.0 Applicable conductor (for solder terminations): Can be inserted into the solder pot diameter of 0.8mm (plug), 0.9mm (receptacle, jack). Termination type: Solder, PCB dip (panel mount) Strain relief: Interior. Separate cable clamp, supplied. Tooling: Crimp tool for the cable clamp, solder fixtures 6/22/2004 4

5 SR30 Series Jack Plug Cable bend protection boot Front panel mount Rear hex. nut Receptacles PCB dip termination Rear panel mount Front round keyed nut. 6/22/2004 5

6 Applications SR30 Series Wireless communication equipment Instrumentation Test equipment Monitoring and recording devices Industrial recorders Research instruments Competition: Lapp USA, Amphenol, Lemo (B and S types) 6/22/2004 6

RM Series Type: Metal Lock types: Bayonet, Quick coupling, Thread (2 types) Current rating: 5A(10A for 2&4 contacts in #15 shell size) Shell sizes (mm): 12,15, 21, 24, 31 Number of contacts:2, 3, 4,

7 RM Series Type: Metal Lock types: Bayonet, Quick coupling, Thread (2 types) Current rating: 5A(10A for 2&4 contacts in #15 shell size) Shell sizes (mm): 12,15, 21, 24, 31 Number of contacts:2, 3, 4, 5, 6, 7, 8, 10, 12, 15, 20, 31, 40, 55 Contact termination: Solder, crimp, PCB dip (receptacle) Strain relief: Exterior, (two-screw clamp, attached) Tooling : Contact crimp (for crimp contacts only) Note: Waterproof types require additional components 6/22/2004 7

8 RM12 Series- Standard bayonet lock Plugs Receptacles Jacks 6/22/2004 8

9 RM15 Series - Threaded lock Plugs Pin or socket contacts Receptacles Pin or socket contacts Shell sizes larger than 15 will change to different thread size. 6/22/2004 9

10 Addition to RM 15 Series! Waterproof right angle plug cable assemblies. Overmolded Plug shell, metal Protective cap Plug shell, plastic New part numbers CL Number CL CL CL CL CL CL CL CL CL CL CL CL CL CL CL CL Part Number RM15WTPU-3SAxxxx RM15WTPU-4SAxxxx RM15WTPQ-8PAxxxx RM15WTPQ-8PBxxxx RM15WTPQ-12SA706 RM15WTPQ-12SBxxxx Material and Finish Plug shell: Metal Contact: Gold plated Plug shell: Plastic Contact: Gold plated 6/22/2004 xxxx represents the cable length. 10

11 Addition to RM15 Series! Right angle plug The same CABLE CLAMP JR13WCC-9(01) is used on several connector types. New part numbers! The same L shape back shell can be used with several pin counts of RM15WTP connectors CL Number Part Number Contact Finish CL RM15WTLPA-8S Silver CL RM15WTLPA-8S(01) Gold CL RM15WTLP-10S Silver CL RM15WTLP-12S Silver Lead free & Hexavalent chromium free 6/22/

12 Applications: RM15 Series Industrial, Instrumentation Test and measuring equipment Communication, Entertainment equipment Recreational equipment, medical instrumentation Power applications, tunnel alarm boxes Robotic equipment, base stations Waterproof type requires addition of specific cord clamp. This connector can replace MIL specified connectors in industrial applications. Competitors: Odu (Minisnap), Lemo (B, S and some E series). Lapp USA (some, thread coupling only). 6/22/

RM-W Series Type: Metal, waterproof Lock type: Thread Current rating: 10A (2, 3, 4 contacts), 5A (8,10, 12 contacts) Number of contacts: 2, 3, 4, 8, 10, 12 Contact termination: Solder Strain relief

13 RM-W Series Type: Metal, waterproof Lock type: Thread Current rating: 10A (2, 3, 4 contacts), 5A (8,10, 12 contacts) Number of contacts: 2, 3, 4, 8, 10, 12 Contact termination: Solder Strain relief types: -Interior self tightening /self sealing - As above, with added exterior cable clamp Protection rating: IP67 (Complete dust protection + water protection in 1m depth for ½ hour) Cable outer diameters (mm): 4,5,6,7,8,9,10 Conductor size range (approximate): AWG # 26 to #13 (depending on the current rating required) Cable assemblies: Plugs, overmolded straight and right angle. Tooling: Holding fixtures, hex drivers, hex keys 6/22/

Long body Plugs (Require strain relief assemblies) Pin or

front mount 2 types: Socket=waterproof mated Pin = waterproof

rear nut 2,3,4,8,10,12 contacts Right angle, L Self sealing,

14 Long body Plugs (Require strain relief assemblies) Pin or socket contacts RM-W Series Receptacles, panel mount Flange, front mount 2 types: Socket=waterproof mated Pin = waterproof un-mated Strain relief assemblies Self sealing, self tightening 2,3,4,8.10,12 contacts Short body Pin or socket contacts Front insert, rear nut 2,3,4,8,10,12 contacts Right angle, L Self sealing, self tightening, with external cable clamp Rear insert, front hex nut Cable clamp 10 contact socket 12 contact - pin 6/22/

15 Applications: RM-W Series Industrial equipment Exploration instrumentation Field laboratory and test equipment Research laboratory Outdoor devices Recreational devices Robotic equipment Medical devices Any application requiring dust/waterproof panel-to-cable connection Competition: Any manufacturer of metal circular connectors, when compared with equivalent size, current rating and application environment. 6/22/

16 Type: Metal HR10A Series Lock type: Push/pull quick connect. Will lock with HR10. Number of positions: 4, 5, 6, 10, 12, 20 Applicable cable diameters: 5mm, 7mm Current rating: 2A Strain relief: Interior, supplied with cable clamp Termination: Solder, crimp (AWG #26-30), PCB dip (receptacle) Panel mount: Front insertion, rear hex nut Tooling: Contact crimp, cable clamp crimp, soldering fixtures, contact removal. HR10G receptacle has added ground connection capability. It will mate with all corresponding HR10 and HR10A plugs. Note: 6/22/

HR10A-10R-12SDL (CL 110-0923-2) As mounted on PCB M2.

Terminals stabilizing block Die cast or machined housing 12 contact only

17 Addition to HR10A product line! Right angle PCB dip termination RECEPTACLE, panel mount flange. HR10A-10R-12SDL (CL ) As mounted on PCB M2.5 thread Supplied with board attachment M2 screw (not shown). Terminals stabilizing block Die cast or machined housing 12 contact only Contact plating: Silver-plating code: (00) or gold-plating code: (01) Panel mounting: From the inside of the equipment housing (2.0mm max. panel thickness). 6/22/

18 HR10A Series Plugs Receptacles Jacks Solder termination Solder termination Solder termination Crimp termination Crimp termination PCB Dip termination Crimp termination 6/22/

19 HR10 Series What mates with what! HR10 PLUGS RECEPTACLES or JACKS HR10, HR10A, HR10G HR10 Jack HR10A HR10A Jack DISCONTINUED HR10E HR10B HR10B HR10D HR10D HR10A[ ]T HR10[ ]T HR10[ ]T Jack 6/22/

20 Applications: HR10A Series Industrial equipment and controls Audio/visual equipment Motion test equipment Instrumentation, stage control equipment General duty applications Plating compatibility on contact engagement area must be verified when mating HR10A with HR10, HR10G Competition: Odu (Minisnap), Lapp USA, Amphenol (Swiftmate ). 6/22/

21 Addition to HR22 product line! 20 contact right angle plug New part numbers! CL Number Part Number Contact Finish CL HR22-12WTLP-20P Silver Cable clamp JR13WCC-9(01) is used in existing products and common for RM15 and HR22 connectors 6/22/

32), PCB dip (receptacle) Panel mount: Front insertion, rear hex nut Tooling: Contact crimp, cable clamp crimp, soldering fixtures,

22 HR25 Series Type: Metal Lock types: Push/pull quick release or threaded coupling Number of positions: 4, 6, 8, 12, 16, 20 Cable diameters: 5mm, 7mm Conductor size: AWG #30 Strain relief: Internal, separate clamp supplied Termination: Solder, crimp (AWG#30, 32), PCB dip (receptacle) Panel mount: Front insertion, rear hex nut Tooling: Contact crimp, cable clamp crimp, soldering fixtures, contact removal Plug lock type recognition Thread - Grooves along the length Push/Pull - Grooves perpendicular to the length 6/22/

23 HR25 - Threaded lock type Solder or a crimp termination Jack Plug Shell size 7=6.7mm Shell size 9=8.7mm Receptacle PCB dip type receptacle 6/22/

24 HR25- Push-pull lock type Solder or a crimp termination Plug Jack Shell size 7=7.45mm Shell size 9=9.45mm Receptacle 6/22/

25 HR25 - contact arrangements Shell size 7 Shell size 9 6/22/

26 HR25 Series Applications Electronic equipment Medical portable devices Portable readers, Small monitoring instrumentation Mobile communication equipment Seismographic equipment. Competitors: Lemo (S Series), Odu (Minisnap ), Lapp USA 6/22/

27 HR30 Series Type: Plastic, water proof, non-corrosive. Lock type: Push/pull quick connect. Visual alignment marks. Number of positions: 3, 6, 10, 12 Strain relief: Interior, self-tightening, self sealing. *Applicable cable diameters: Plugs: (solder) 3.5-7mm, (crimp)6.2-7mm. Applicable conductor size: AWG#26 max. Termination: Solder, crimp Panel mount: Front inserted, rear hex nut. Tooling: Contact crimp, back shell tightening nut, solder termination fixtures, contact removal. Protective caps: Available for plugs and receptacles. * Cable diameter depends on the number of contacts in a specified connector. 6/22/

28 PUSH/LOCK-PULL/RELEASE HR30 Series JACK PLUG ALIGNMENT MARK PLUG RECEPTACLE POLARIZED INTERFACES 6/22/

29 IP67 protection Complete protection against dust intrusion Protection against water intrusion, as stated 1m of water for ½ hour. Gasket Gasket Lock/release sleeve Self-sealing bushing Insulator Spring Back-shell Receptacle Plug Self-tightening cable clamp 6/22/

Marine applications (radio, fish finders, depth sonar) Applications

Instrumentation, communication Light industrial applications, research

30 Marine applications (radio, fish finders, depth sonar) Applications MEDICAL, hospital and laboratory equipment This connector may be used in FDA approved equipment. Laboratory and test equipment Portable terminals Recreational equipment Instrumentation, communication Light industrial applications, research equipment Competition: Lemo, Odu, Amphenol main targets. Several small off-shore manufacturers - typically very narrow in application. 6/22/

31 HR30 -Application notes: This connector can replace most plastic types on the market. Contact HRS if application require : Sterilization of the connectors Connector is exposed to continuous UV radiation (sun). HRS can produce different colors. If color is currently produced = no minimum quantity. Special colors orders would need a minimum quantity. 6/22/

32 Type: Metal Addition of a new connector series LF07 Lock type: Bayonet, short turn Number of positions: 6 Termination: Solder LF07WBR-6P Receptacle Panel mount Locking collar Composite clamp Strain relief: Built-in Current rating: 2A Voltage rating: 30V AC, 42V DC Storage temp.: -25 C 85 C Applicable cable dia.: 5mm Insulator with contacts Back housing LF07WBP-6S Plug Protection rating: IP67 (1 m of water for ½ hour) Tooling: Holding fixtures Locking collar Seal O ring Shell, metal Spring washer Sealing bushing Strain relief bushing 6/22/

33 Applications: LF07 Series Servo motors Magnetic sensors Linear scales Measuring instruments Industrial test equipment Exploration instrumentation Medical and research Laboratory equipment Recreational and agricultural equipment 6/22/

How do they compare? 12 position, solder termination 14 mm 12.5

of contacts: 12 smaller 12,16, 20 12 size Max cable size: 5 mm dia. 5 mm dia. 6.2-7 mm dia.

esthetically pleasing, very robust Highest contact density for the size, water protection Weather and

34 How do they compare? 12 position, solder termination 14 mm 12.5 mm 15.5.mm HR10 HR25 HR30 More contacts Lock type: Push-pull Push-pull in Push-pull No. of contacts: 12 smaller 12,16, size Max cable size: 5 mm dia. 5 mm dia mm dia. Main difference: All metal Metal/ Rubber boot All plastic Main features: High contact density, esthetically pleasing, very robust Highest contact density for the size, water protection Weather and corrosion resistant, IP rated, self sealing strain relief. More contacts in the same shell size = check current carrying capacity Changing to crimp termination = crimp tools required 6/22/

35 Upcoming Hirose Ads Hirose HR30 ad in the July, 2004 issue of Connector Specifier 6/22/

36 Upcoming Hirose Ads Hirose HR10A, HR30, and RM15 waterproof ad in the July, 2004 issue of EEPN 6/22/

37 Where to look for additional information? 1. HRS website ( Product catalogue, sample request and part search, location of representatives and distributors, Authorized cable assemblers, HRS offices, latest product additions. 2. Direct drawing request: 3. HRS Technical Support in Simi,CA Carrie Tanke x Catalogue/brochures from your Hirose RSM. 6/22/

38 Thank you! This presentation can be found at 6/22/

CONNECTING THE FUTURE. Circular Sample Kit

CONNECTING THE FUTURE. Circular Sample Kit CONNECTING THE FUTURE Circular Sample Kit Since the inception of HIROSE in 19, the company has developed and introduced thousands of connectors for many applications. A wide product portfolio of more than