FBP FieldBusPlug. Technical Manual. USB to FBP UTF21-FBP UTF21-FBP DTM V
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1 FBP FieldBusPlug V6 USB to FBP 1SAJ R0001 F ABB STOTZ-KONTAKT GmbH 03/2010 DTM V
2 V 6 Please note the following Target group This description is intended for the use of trained specialists in electrical installation and control and automation engineering, who are familiar with the applicable national standards. Safety requirements The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards. Using this Handbook Symbols: This technical document contains sentinels to point the reader to important information, potential risks and precaution information. The following symbols are used: Sign to indicate a potential dangerous situation that can cause damage of the PDP22 or connected devices or the environment. Sign to indicate important information and conditions. Sign that indicates a potential dangerous situation that can cause human injuries. Terminology Term/Acronym Device Type Manager (DTM) Frame Application (FA) Field Device Tool (FDT) Description Software component (device driver) for configuring, diagnosing, forcing, displaying the measured variables, etc. of a field device. It is familiar with the way the device works and supplies device specific documentation. Frame application (run time environment) in accordance with the FDT specification for operating DTMs The FDT concept describes the interface between a frame application and the device-specific software (DTM = Device Type Manager) of the device manufacturer. It enables devices produced by different manufacturers and different fieldbuses to be integrated in a single system. Currently supporting fieldbus protocols for PROFIBUS and HART. and DTM for - 2 -
3 V 6 Content 1 Introduction Description Installing the Hardware Driver for FBP Device Configuration Using with AC500 CPU as programming cable Frequently asked Questions Technical Data and DTM for
4 V 6 1 Introduction This document describes the FieldBus Plug. It can be used as communication adapter for FBP devices to do device parameterization and configuration using the device specific Device Type Managers (DTM) as available for e.g. the UMC22 to offer a 3rd serial interface for the AC500 that can be used as serial programming interface. Organization of this manual This manual is split as follows: Description of the UTF21 Installation guide of the low-level Windows driver Short tutorial on how to use the for UMC and other FBP device configuration Description on how to use the together with AC500 FAQ Technical Data For users interested in FBP device configuraiton via DTM the section " for FBP Device Configuration" is most relevant For AC500 users the sections "Installing the Hardware" and "UTF21 for AC500" are most relevant The communication DTM is on the PBDTM CD 1SAJ924012R0003 or later. and DTM for - 4 -
5 V 6 2 Description The consist of the following parts: 1 communication adapter to connect a PC via USB to FBP or AC500 1 USB extension cable 1 CD with the Windows device driver 2.1 Hardware The is a communication adapter that allows to connect FBP devices to a PC or Laptop. One side of the can be plugged into the USB (Universal Serial Bus) interface of a PC. The other side can be connected to the neutral interface (M12 connector) of a FieldbusPlug device or the AC500. The figure below shows the. Three LEDs show the status of the device. The power LED is always on and indicates that the 24 V are available. The RXD (Receive) and TXD (Transmit) LEDs indicate traffic in the corresponding direction. 2.2 CD Content The UTF21 installation CD contains the directory Hardware Driver: This directory contains the low level hardware driver. 1SAJ R0001 F ABB STOTZ-KONTAKT GmbH 03/2010 DTM V and DTM for
6 V 6 3 Installing the Hardware Driver Before plug in the into the USB port of your PC or Laptop ensure that the device driver is installed. Else a wrong device driver might get installed (depending on your Windows settings). 1. Insert the CD in the CD drive and open the index.html file if it is not automatically opened (autostart). Select either the right or left ok button depending on your use case. Now install the Windows device driver. The setup usually does not require any user interaction. 2. Plug in the device into a USB port. Please use a USB port that can drive the maximum current allowed in the USB spec (500 ma). This is typically a USB port directly on your Laptop or PC but not the ones often provided in keyboards etc. 3. After a short while an information should be shown that the new hardware is installed and ready for use. Please navigate to the Windows control panel, open the system properties dialog and select the device manager (workflow for Windows XP). The menu order and names might be different for other Windows versions. The is represented as USB Serial Port. In the example shown below it is COM4. 4. If a port greater than COM5 was used from the operating system please open the USB Serial port device and change the port number (port settings -> advanced) to a lower number. The port number is needed later on in the UTF21 DTM and the AC500 Control Builder.. Now the Windows device driver for the is installed and ready for use. and DTM for - 6 -
7 V 6 4 for FBP Device Configuration 4.1 Introduction The communication adapter together with the UTF21 DTM can be used to configure a single FBP device such as the UMC22-FBP using its device specific DTM. The UTF21 DTM is a gateway DTM conforming to FDT 1.2. It supports the following DTM functions: About: Configuration: Display of general information, directly related to the DTM software. Offline change of parameters during the planning phase. It is assumed that the reader is familiar with the principles of the FDT/DTM concept. Therefore only specifics are described here. Good introduction material about the FDT/DTM technology is available on the FDT Group's website: The frame application used in this document for the screenshots is the fdtcontainer from the M&M company. The next two figures show the hardware and software setup with the UMC22-FBP as an example for a FieldbusPlug device. Installed Software: FDT/DTM Frame Application UMC22 Device DTM UTF21 Communication DTM Low level Serial Driver PWR RXD TXD UMC22-FBP USB M12 USB FBP Interface The UMC22-FBP is connected via with a laptop. On the laptop the UTF21 DTM and the PBDTM are installed together with a FDT/DTM frame application. With this setup single UMCs or other FBP devices providing a DTM can be configured and DTM for
8 V 6 Frame Application (e.g. dtmcontainer) where the DTMs are running inside. Low level hardware driver as installed in section 1 (e.g. COM4) Software Device specific DTM COM DTM Serial Interface Driver Device specific DTM (e.g. PBDTM) with a graphical user interface for device parameterization and online monitoring Communication DTM that provide parameter read/write services to device DTMs Windows Device with FBP Interface (e.g. UMC22) Hardware This figure presents the different hardware and software components and their communication relations. Simply spoken the FDT/DTM concept defines that each hardware component is represented with a 'device driver' (DTM). This is indicated with the same dashed line style for the corresponding hardware and software components. and DTM for - 8 -
9 V First Steps This section gives a quick-start on how to configure a device (UMC22) using the. It is assumed that the reader is familiar with the principles of FDT/DTM. Therefore only specifics are described here. Updating the DTM Catalog Most FDT/DTM frame applications require an update of the DTM catalog before newly installed DTMs are visible. The concrete steps depend on the used frame application. The following figure shows the Device Catalogue window of the fdtcontainer Frame Application after updating the catalog. Beside other installed DTMs the ABB DTM appears in the list of installed DTMs.. Configuring the DTM Insert the DTM into the network tree. Then right click on the icon and select Additional Functions -> Configuration. A dialog opens where the baud rate and the port can be configured. Select the right communication port (see section Installing the Hardware Device Driver). Presently only 9600 Bauds can be used as communication speed. Therefore this value must not be changed. The figure below shows the configuration dialog and DTM for
10 V 6 Connecting a FieldbusPlug Device Now the FieldbusPlug device DTM can be added below the node in the FDT/DTM frame application. To do so right click on the icon and select <Add device>. Select <ABB GPB/ DP PDP22-FBP (V1)> and click <ok>. Now a new icon appears in the 'Network View' window. Right click on this new icon (PDP22-FBP) and select the menu point <Configuration>. Now select the UMC22 module in the upcoming dialog, insert it and click <Apply>. Right click again on the PDP22-FBP icon. The UMC22 configuration window is available under <Additional Functions>. Right click here Select UMC22 Click Insert Select Configuration Click Apply Before going online make sure a FieldbusPlug device is also physically connected. A more detailed description of all the functions is available in the PBDTM manual (2CDC192012D02xx 1) ). Some FieldBusPlug devices such as the UMC22-FBP can be self supplied or supplied via the FieldBusPlug. As the USB interface is specified for a maximum current of 500 ma at 5 V it is not possible to supply FBP devices via the USB port. Ensure that connected FBP devices are self supplied! Reading and Writing Parameters After being online it is possible to read and write parameters using the device DTM. Once after reading or writing device data the communication is active. This is indicated with the flickering RXD and TXD lamps on the device. Going offline again If the configuration of the FBP device is finished, the shall be set offline before connecting another FBP device. Intelligent FBP devices can detect that there is no communication anymore and might create a communication error (e. g. UMC22 shows F003) when disconnected from the. 1) xx = sequential version number and DTM for
11 V 6 5 Using with AC500 CPU as programming cable To be able to use the USB Adapter together with the AC500 CPUs, please respect the following procedure and advices. 1. Install the USB Driver, see previous chapter: Installing the Hardware driver of this manual The FBP serial interface of a CPU is a specific serial interface which supports the FBP-neutral protocol. When a FBP has to be used onto an AC500 CPU, the FBP serial interface has to be configured to work with and is set to FBP-Slave. When no FBP will be used, which is then our case, the serial interface has to be configured to FBP- None and then the FBP serial interface is no more assigned to the FBP protocol. If the CPU is configured as FBP slave, you have to modify this setting. Two possibilities are given: Put the CPU in Mode 01 (no project load at power start) see further at the end of the document Or by using an other serial interface (COM1 or COM2) to access the CPU with the PS501 Software modify the configuration, see also further at the end of the docuement Do not plug the adapter to the USB interface before performing the following steps. Check that the configuration of the FBP-serial interface of the used AC500 CPU is set to FBP-None, otherwise it will not work. Before inserting the adapter into an USB interface, you should check and if necessary close an already opened 3S Gateway. In the Windows Start line, click on the 3S Gateway symbol and select <Exit>. with the right mouse button The Gateway is closed and DTM for
12 V 6 2. Insert the adapter to a non used FBP interface. A window appears to indicate that a new Hardware has been detected and Windows is searching for the driver. You could have to wait a while but normally no actions are requested from the user. 3. A COM-port of the PC has to be determined for the adapter. With the left mouse button, click on <Start> from the Windows bar, and go to Settings Control Panel Hardware Device Manager and DTM for
13 V 6 Then by clicking with the right mouse button on USB Serial port and Properties the automatically configured COM port can be change if not OK. In the following example, the adapter will use the COM and DTM for
14 V 6 4. The CoDeSys Gateway channel should also be configured. Then start CoDeSys (PS501) and open an AC500 Project (could be an already saved or a new one). Go to the menu <Online>, choose <Communication parameters> and click onto the selection A new window is open and the Gateway can be configured. Choose <New> and type for example into the Name: USB-FBP_AC_4, and select the driver <Serial (RS232)> into the list. Then press OK. A new Gateway is created and you have to configure the communication parameters: and DTM for
15 V 6 Click on the Port and by clicking more time, select the COMx value you have previously chosen for the. In our example select COM4. The same has to be done for the Baud rate which has to be set to and the Motorola byteorder should also be selected. Type then OK and the CoDeSys Gateway has been correctly configured and can be used. 5. You can then go online with the PLC. Use the menu Online / Login and you are now connected to the CPU and the adapter can be used as a standard programming cable. Do not forget to close the 3S Gateway before removing the USB adapter when you are finish. See the previous description how to close the Gateway and DTM for
16 V Using with AC500 - If the FBP Interface of the CPU is not configured to FBP-None, please find under the procedure to access the CPU and if necessary to change the configuration. NOTE The default configuration of the CPU when produced is always FBP-None 5.2 Setting the Mode 01 of the CPU The Mode 01 of the CPU is activated by switching off the CPU, pressing the <RUN> button on the front of the CPU and remain it pressed while the power is going up and until the indication MOD 01 appears on the CPU display. Then the CPU can be also accessed from the FBP interface. 5.3 Changing the FBP interface configuration by using PS501 Control Builder Start the PS501 Software and load the PLC application of your PLC. If it was the last opened it will be automatically loaded by the software. Select the register Resources on the bottom left of the screen then double-click on PLC Configuration A window appears with the AC500 CPU configuration. Click on the + near the AC500 to open the tree. Click o the + of the Interfaces, the interfaces are then displayed: and DTM for
17 V 6 The FBP interface is set to FBP-Slave and has to be reset to FBP-None. Click on the FBP-Slave indication with the right mouse button, a new window appears: Go to Replace element and select FBP-None. The project has to be reloaded into the CPU by using the menu Online / Login The project has changed and will then be reloaded to the CPU. The FBP Interface of the CPU is now good configured and the normal procedure can be followed to install and use the adapter and DTM for
18 V 6 6 Frequently asked Questions DTM Specific Questions: Q: After going online there is no read / write button on the device DTM visible. A: The device DTM window was already open before being online. Close the device DTM window and reopen it again. Then the read/write buttons are available. Q: Reading or writing parameters ends up in a timeout. A: There might be different issues that can cause this. But most probably the wrong communication port is used. Ensure that the uses the right port. Q: Is it possible to connect more than one interface to a PC. A: No, only one device can be connected to one PC Q: How can commissioning of a whole line of FieldbusPlug devices work if only one device at a time can be configured? A: If many FBP devices should be configured it might be more efficient to use a PROFIBUS class II master interface instead of the interface. See the PBDTM documentation for further information. But it is also possible to configure multiple FBP devices using the. Just save the project under a different names (e.g Pump1, Pump2...). So the configuration data for all configured devices can be kept for later reference. If the parameters of a specific device shall be changed later on the corresponding project can just be loaded. General Q: The power lamp of the is off A: There are mainly two possible reasons: The device driver is not installed correctly and therefore the device is not active. Or the connected FieldbusPlug device is not self supplied and current consumption is too high so that the current limitation in the USB port or the was activated. Supply the connected device separately and wait a view minutes until the protection element cooled down. and DTM for
19 V 6 7 Technical Data Current consumption on USB 5 V DC < 100 ma typ. Approval CE 7.1 Indicators and connector pin assignment The figures below shows the indicators and the connector pin assignment of the PWR RXD TXD USB M12 Meanings of the LEDs PWR (green) RXD (yellow) TXD (yellow) 24 V DC available Receive Data (device PC) Transmit Date (device PC) Pin assignment: Field bus-neutral interface to terminal device (M12): V DC 2 Diagnosis 3 GND 4 TxD 5 RxD USB side Standard USB 7.2 Ordering data Type Description Order No. 1 communication adapter to connect a PC via USB to FBP or AC500 1 USB extension cable 1 CD with the Device Type Manager DTM 1SAJ R0002 Accessories PBDTM-FBP Device Type Manager for PDP22-FBP / PDQ22-FBP 1SAJ R and DTM for
20 V Mechanical dimensions PWR RXD TXD ca Mechanical dimensions All dimensions in mm. and DTM for
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22 Manual No. 2CDC D ABB STOTZ-KONTAKT GmbH Eppelheimer Straße 82 Postfach Heidelberg Heidelberg Germany Germany Telephone +49 (0) Telefax +49 (0) Internet
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