Advant OCS. The Compact and Cost Effective Advant Controller. Advant Controller 210. Open Control System

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1 Advant OCS Open Control System Advant Controller 210 The Compact and Cost Effective Advant Controller Advant Controller 210 is a small, cost-effective system belonging to the Advant Controller family. The Advant Controller 210 is configured and programmed using the Advant Control Builder, a Windows NT application. Advant Controller 210 has ten digital inputs and six digital outputs on board. A range of controller types is available, to which up to 16 I/O units can be connected. The controller has two on-board RJ-45 jacks for RS232 channels and an optional battery unit with a real-time clock. Advant Controller 210 features: Compact design DIN rail mounted units Digital on-board I/O Detachable screw terminal blocks for power supply and I/O connections A range of units with different I/O capabilities I/O support for S200 I/O and S200L I/O centrally via the serial I/O bus and remotely via PROFIBUS-DP I/O support for S800 I/O remotely via PROFIBUS-DP (option) Communication with other systems via RS232 Battery/RTC unit (option) Powerful Windows NT based configuration and programming tools CE and UL approval

2 Software The Advant Control Builder provides the controller system with a wide range of functionality such as logic functions, PID controllers, alarm handling functions and communication possibilities to other controllers, HMI systems and third party alternatives. Logic Functions Logic functions, flip-flops, timers, counters etc. are available as specified in IEC PID Control PID control functions are available in the controller system. Alarm Handling Functions are available for alarm and event detection and alarm printouts on local printer. Communication Communication with the programming tool is achieved via a serial port using the MMS (SattLink) protocol. Communication with other systems, e.g. HMI, SCADA and control systems, may be achieved via serial channel RS232. Available protocols are 3964R (as client), COMLI and MMS (SattLink). Also user-defined protocols may be used. Hardware Advant Controller 210 has on-board I/O and can, in addition, handle up to 16 external I/O units, depending on the chosen model. Programming and configuration is performed by connecting a PC with the Advant Control Builder software to one of the two on-board RS232 channels by means of a TK211 cable. Advant Controller 210 has two slots for optional interface units, e.g. PROFIBUS- DP. A battery unit with a real-time clock is available as an option. Three LEDs indicate power, failure and stop of the application program. The unit has also a reset push-button, a run/stop switch and a mode selector. Central I/O System The on-board I/O system has ten digital inputs and six digital outputs, nominally 24 V DC. All I/O signals are galvanically isolated by optocouplers and share a common ground connection. The outputs are short-circuit proof. The I/O system has a separate two-pole plug-in screw connector for the external +24 V DC power supply. The unit is not damaged if the polarity is reversed. The status of each signal is indicated by a yellow LED on the front of the unit. Slots for optional interface units On-board I/O Battery unit LEDs for on-board communication channels Switches and push-buttons Serial I/O bus connector LED indications Power supply connector CPU Serial I/O bus connector RJ-45 jacks for RS232 channels I/O LEDs I/O terminals Plastic pocket with label for plant-specific I/O designations Power supply connector on-board I/O 2

3 Power Comm 200-IB16 Digital Input 16x24 VDC St andard UGA 640 X hz ci810v2 F T1 R P T2 STN. ADDR x10 7 x1 200-IB16 Digital Input 16x24 VDC ci810v2 ci810v2 ci810v IB16 Digital Input 16x24 VDC Programming station Advant Controller S800 I/O S200/S200L I/O 200-ANN NNbus Adapter S200/S200L I/O PROFIBUS-DP S200/S200L I/O I/O configuration example. Note that the total number of I/O units is restricted depending on the chosen controller module. A plastic pocket above the LEDs can be fitted with a label for plant-specific I/O designations. Outputs can be connected in parallel to increase output current, restricted only by the maximum total output current per unit. The inputs have a second-order, low-pass hardware filter and a digital filter with individual time constants 0.5 to 32 ms. In addition to the on-board I/O, the central I/O system supports S200 I/O and S200L I/O. Up to eight external I/O units can be directly plugged to the controller and mounted on the same DIN rail, and another eight I/O units can be connected via a TK210 cable (length 0.5, 1.0, or 2.5 meters) and a 200-AIO adapter. A row of I/O units can be split into two by use of a 200-CE1 or a 200-CE3 cable, 0.3 and 0.9 meters respectively (cannot be combined with the 2.5 meters TK210 cable). On-Board Communication Channels Advant Controller 210 has two on-board RJ-45 jacks for RS232 channels. One of them has a full set of modem control signals while the other has only receive and transmit signals. Each channel has LEDs indicating the status of transmit and receive activities. The RJ-45 jacks have metallized grounded housings. A shielded cable should be used, with the shield connected to the metallized housings of the connectors. 3

4 Remote I/O PROFIBUS-DP The CI274 unit is an optional interface for the PROFIBUS-DP fieldbus and is used for remote connection of S800 I/O, S200 I/O and S200L I/O over a maximum length of 100 to 1200 meters, depending on the transmission rate. The S800 I/O units are connected to one or more I/O adapters, CI830. Each CI830 adapter can handle the maximum number of I/O units allowed for the controller model used. Up to seven additional rows of I/O units can be connected to the CI830 adapter via optical cables and optical interface units, TB820. The S200/S200L I/O units are connected to one or more I/O adapters, 200-APB12, with a maximum of eight I/O units per adapter. As for the central system, a row of I/O units can be split into two, by use of a 200-CE1 or a 200-CE3 cable. The CI274 unit acts as a PROFIBUS-DP master of class 1 and up to two of them can be mounted in the relevant slots of the Advant Controller 210. Battery/RTC Unit SB210 SB210 is an optional unit for Advant Controller 210 which contains a lithium battery and a real-time clock. The lithium battery supplies the real-time clock with power and preserves the contents of the RAM memory for up to about one year. The real-time clock (RTC) keeps track of the duration of a power failure. Without SB210, the RAM memory contents are lost after about 20 minutes power failure. The battery should be replaced at least once a year, or when low battery voltage is indicated by flashing PWR indication. Battery replacement can be performed during operation by lifting a small lid in the controller cover. Technical Data General Specifications Central Processing Unit Product name Advant Controller 210 version 1.1 Power supply +24 V DC ( V DC) incl. 5% ripple according to IEC type 1 standard, i.e. +20%, 15% and max. 5% ripple Current consumption 24 V DC for controller 24 V DC for on-board I/O Power dissipation Isolation voltage Max. 1.5 A (with 16 external I/O modules and internal optional units mounted) Max. 3.0 A 3 W excl. on-board I/O 5.9 W incl. on-board I/O Type-test voltage 500 V AC (corresponding to 700 V DC) during 1 minute, according to UL508 Environment conditions Industrial Temperature Operating +5 C to +55 C Storage 25 C to +70 C Relative humidity 5 to 95%, non-condensing Protection class IP20 (if all cover lids are in place) Approvals (when CE marked and meets EMC directive product or packaging 89/336/EEC according to the standards EN and EN is marked) UL listed for US and Canada according to UL 508 Wire cross-sectional area mm 2 or AWG 20 AWG 12 Processor type Clock frequency Connector for power supply Connector for on-board I/O Memory RAM Flash Status indicators Total number of I/O units Serial bus for central I/O units Max. current from internal 5 V DC Real-time clock Order codes MC68332ACFC MHz Detachable 2-pole screw terminal block Detachable 22-pole terminal block, split into terminals 10 terminals for inputs 6 terminals for outputs 4 spare terminals 2 terminals for 24 V DC supply 2 Mbyte 2 Mbyte Green LEDs for PWR and the on-board communication channels. Red LEDs for FAIL and STOP. 16 yellow LEDs for I/O signals 0, 0 4, 0 8 or 0 16, depending on controller type 1 connection for direct plug-in of I/O units 1 connection for I/O units via TK210 cable and 200-AIO adapter 0.64 A per connection Accuracy 100 ppm (approx. 1 h/year) W 282 H 131 D 67 mm 725 g excl. package 1165 g incl. package PM210V0 (only on-board I/O) PM210V04 (max. 4 I/O units) PM210V08 (max. 8 I/O units) PM210V16 (max. 16 I/O units) 4

5 On-Board I/O System Input specifications: Number of inputs Galvanic isolation Status indicators ON-state input voltage OFF-state input voltage Digital filter Inputs (0-5): ON-state input current OFF-state input current Input impedance Hardware filter Inputs (6-9): ON-state input current OFF-state input current Input impedance Hardware filter 10 positive logic, 6 of them have fast hardware filters By means of optocouplers 10 yellow LEDs for inputs 15 V DC min., 24 V DC nominal, 30 V DC max. < 6.0 V DC Time constant 0.5 ms 32 ms set in software individually per input 7.5 ma min. at 15 V DC 13.6 ma nominal at 24V DC 18.0 ma max. at 30 V DC < 1.3 ma 3.7 kω max. Second-order low-pass filter, delay on: µs, delay off: µs 3.0 ma min. at 15 V DC 5.2 ma nominal at 24 V DC 6.8 ma max. at 30 V DC < 1.6 ma 6.2 kω max. Second-order low-pass filter, time constant 70 µs, min. pulse width 90 µs Output specifications: Number of outputs 6 positive logic Galvanic isolation By means of optocouplers Status indicators 6 yellow LEDs for outputs ON-state output 19 V DC min., 24 V DC nominal, voltage 30 V DC max. Output current per unit 3 A max. ON-state current per output 600 ma max. Surge current Limited to a value between 0.7 A and 1.5 A OFF-state voltage 5 V DC max. (if load resistance max. 10 kω) 30 V DC max. (without load) OFF-state leakage current <0.5 ma ON-state voltage drop <0.15 V DC at 600 ma load current Output signal time 50 µs < td < 200 µs, dependent on constant td load and voltage Protective control Outputs are switched off if connected circuit to a short-circuit or if the driver chip temperature reaches about 160 C. All outputs are switched off if the +24 V DC supply voltage drops to about 8 V. On-Board Communication Channels Number of channels 2 non-isolated with 8-pole RJ-45 jacks Communication Asynchronous serial RS232. Channel interface 0 has connections for TD and RD. Available protocol is MMS (SattLink). Channel 1 has connections for RTS, DTR, TD, RD, DCD and CTS. Available protocols are COMLI, MMS (SattLink), 3964R and user defined. Status indicators Green LEDs for TD 0, RD 0, TD 1, RD 1 Baud rate Channel 0 Channel 1 Cable length Data bits Parity Stop bits 1 (default) or baud 75, 110, 134.5, 150, 300, 600, 1200, 2400, 4800, 9600 (default),19200, and baud Max. 15 m 7 or 8 (default) Odd, even or none (default) PROFIBUS-DP Interface Unit CI274 (Option) Type DP master class 1 Number of channels 1 Communication protocol PROFIBUS-DP Transmission rate 9.6, 19.2, 93.75, 187.5, 500, 1500, 3000, 6000 or kbit/s Gavanic isolation None Status indicators Front Board Connector Current consumption from internal 5 V DC Order code Red LED for Error Green LEDs for Ready and Run 3 LEDs for service use only Female 9-pin D-type connector Typ. 700 ma 45 g mm CI274 Battery/RTC Unit SB210 (Option) Battery Real-time clock accuracy Order codes Unit incl. battery Spare battery Lithium, 3.0 V, 0.22 Ah, size CR2430, UL approved The RAM memory contents are preserved about 1 year 100 ppm (approx. 1 h/year) 15 g mm SB210 CR2430 Programming Cable TK211 (Option) Connectors Length Order code One 9-pole female D-type One 8-pole RJ-45 plug connector 125 g 3.0 m TK211 5

6 All dimensions are given in mm ABB regional center Europe and Africa Västerås, Sweden Phone:+46 (0) Fax:+46 (0) Specifications subject to change without notice. Printed in Sweden ABB Satt AB. ABB regional center Americas Rochester, USA Phone: Fax: ABB regional center Germany Munich, Germany Phone:+49 (0) Fax:+49 (0) ABB regional center Asia Pacific Kuala Lumpur, Malaysia Phone:+60 (0) Fax:+60 (0) v AE Andersson Grafiska AB. Printed in Sweden 1999.

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