3-56. General 1-2-Opto-electronics 3-Interlock. Switches. Operator. Interface. Logic Power. Safety Switches Non-Contact Switches SensaGuard

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1 Safety General 1-2-Opto-electronics 3-Interlock Logic Description When it comes to machine safety, ockwell Automation knows that protection of personnel and equipment is your main concern. At the same time, flexibility and productivity are points that must also be considered as you design your safety system. Optimize all of these with the new Allen-Bradley family of non-contact switches. Featuring the latest generation of FID technology for coding and inductive technology for sensing, s large sensing range and tolerance to misalignment is a cost-effective solution that is ideally suited for a wide range of industrial safety applications. The product line is a Category 4/SIL 3 rated switch per EN954-1, TÜV functional safety approved to IEC Features can be connect to a standard safety relay, for example, the MS126, MS127, MS/ Family, SmartGuard and Safety I/O Blocks Multiple actuator sizes for large sensing distance IP69K environmental rating Short-circuit and over-voltage protection LED located on the switch for door status and troubleshooting Unique coded version Automatic learn process at unit power up During commissioning you have the option to select if the sensor can learn a new actuator up to eight times or lock the unit so it can not learn another actuator Integrated latch version Adjustable magnetic latch force 6N Designed for easy mounting on aluminum profile Benefits No dedicated controller required Cat 4/SIL 3 rating maintained even with multiple units connected in series can be connected in series with other devices (light curtain, E-stops, key interlock switches) Extended diagnostics for easy troubleshooting Large sensing distances Tolerance to misalignment Multiple sensing directions Stainless steel version suitable for use in harsh environments Use standard proximity brackets Specifications Safety atings Standards IEC , IEC 6158, EN 954 Safety Classification Cat. 4/SIL3 Functional Safety Data Note: For up-to-date information, visit Certifications PFH D : > 1.12 x -9 MTTFd: > 385 years Dual channel interlock may be suitable for performance levels PLe or PLd (according to ISO :6) and for use in SIL2 or SIL3 systems (according to IEC 661) depending on application characteristics CE Marked for all applicable directives, culus (UL 58), and TÜV Outputs (Guard Door Closed, Actuator in Place) 2 x PNP,.2 A, max.; Status: ON (+24V Safety Outputs DC) 1 x PNP,.2 A max.; Status: (V Auxiliary Outputs DC) Operating Characteristics Sensing (Assure) Misalignment Tolerance, Min epeat Accuracy Output Current, Max. Operating Voltage 18 mm Plastic Barrel/18 mm Target 18 mm Plastic Barrel/ mm Target 18 mm Stainless Steel Barrel/Standard Target Large ectangular Flat Pack with Standard Target See misalignment curve % of Sensing ange ma (all outputs) 24V DC, +%/-15% Class 2 5 ma 1 Hz 54 ms Current Consumption Frequency of Operating Cycle esponse Time (Off) Environmental Enclosure Type ating NEMA 3, 4X, 12, 13, IP69K Operating Temperature [C (F)] ( ) elative Humidity 5 95% Shock IEC , g, 11 ms Vibration IEC Hz adio Frequency IEC 6-4-3, IEC Physical Characteristics Housing Material VALOX D 48 Actuator Material VALOX D 48 Color 15 mm (.59 in.) 25 mm (.98 in.) mm (.39 in.) 15 mm (.59 in.) Usable for ISO :6 and IEC 661. Data other than Bd is based on: - Usage rate of 1op/ mins., 24 hrs/day, 36 days/year, representing 5184 operations per year - Mission time/proof test interval of years 3-56

2 Safety Product Selection Type 18 mm plastic barrel/18 mm actuator 18 mm plastic barrel/ mm actuator 18 mm stainless steel barrel/18 mm actuator Plastic rectangular/ rectangular actuator Plastic housing with integrated latch Assured Sensing 15 mm (.59 in.) 25 mm (.98 in.) mm (.39 in.) 18 mm (.71 in.) Contact/ latched ecommended Logic s LED Door Indication/ Diagnostic Margin Indication Magnetic Hold Yes Yes Yes Yes Yes Yes Yes Yes (9 N) Adjustable 6 N Actuator Code Type Cable Cat. No. 3 m m Connector 6 inch Pigtail, 8- pin Micro (M12) Standard 44N-Z21S16A 44N-Z21S16B 44N-Z21S16H Unique 44N-Z21U16A 44N-Z21U16B 44N-Z21U16H Standard 44N-Z21S26A 44N-Z21S26B 44N-Z21S26H Unique 44N-Z21U26A 44N-Z21U26B 44N-Z21U26H Standard 44N-Z21S17A 44N-Z21S17B 44N-Z21S17H Unique 44N-Z21U17A 44N-Z21U17B 44N-Z21U17H Standard 44N-Z21SS2A 44N-Z21SS2B 44N-Z21SS2H Unique 44N-Z21US2A 44N-Z21US2B 44N-Z21US2H Standard 44N-Z21SS2AN 44N-Z21SS2BN 44N-Z21SS2HN Unique 44N-Z21US2AN 44N-Z21US2BN 44N-Z21US2HN Standard Unique 44N-Z21SS2AN9 44N-Z21SS2BN9 44N-Z21SS2HN9 44N-Z21US2AN9 44N-Z21US2BN9 44N-Z21US2HN9 Standard 44N-Z21SS3PA 44N-Z21SS3PB 44N-Z21SS3PH Unique 44N-Z21US3PA 44N-Z21US3PB 44N-Z21US3PH Description Safety Outputs Auxiliary Outputs Terminals eset Type Supply Cat. Page No. Cat. No. Single-Function Safety elays MS127P Monitored Manual N N.O. 1 N.C. emovable (Screw) 24V AC/DC MS127TP Auto./Manual N23132 Modular Safety elays MS211P Base 2 N.C. only MS2P Input Module MS3P Base MS3P Input Module 2 N.O. 1 N.C. emovable Auto./Manual or Monitored Manual 24V DC from the base unit H23177 emovable 24V DC H23178 MS Series Output Modules 3 PNP Solid State emovable Auto./Manual Monitored Manual 2 PNP Solid State emovable 24V DC W V DC from the base unit W23218 General 1-2-Opto-electronics 3-Interlock Note: For additional Safety elays connectivity, see page For additional Safety I/O and Safety PLC connectivity, see page For application and wiring diagrams, see page -1. Connection Systems Description Cordset Patchcord Safety Wired T-Port Safety Wired Shorting Plug Cat. No. 889D-F8AB- 889D-F8ABDM- 898D-438Y-D8 898D-418U-DM eplace symbol with 2 (2 m), 5 (5 m), or ( m) for standard cable lengths. eplace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or ( m) for standard lengths. Note: For additional information, see page 7-1. Logic 3-57

3 Safety General 1-2-Opto-electronics 3-Interlock Accessories Description To Be Used With Cat. No. 18 mm plastic actuator mm plastic actuator 18 mm stainless steel actuator ectangular plastic actuator Integrated latch actuator Mountingbracket for tubular proximity sensors right angle style Mounting bracket for tubular sensors clamp style Snap clamp mounting bracket Swivel/tilt bracket allows ± vertical and 36 rotation adjustment Standard coded models only Unique coded models only Standard coded models only Unique coded models only Standard coded models only Unique coded models only Standard coded models only Unique coded models only Standard coded margin/magnetic hold models only Unique coded margin/magnetic hold models only Standard coded models only Unique coded models only 18 mm barrel models 44N-Z18PT 44N-Z18UPT 44N-ZPT 44N-ZUPT 44N-Z18SST 44N-Z18USST 44N-ZPEC 44N-ZUPEC 44N-ZPECM 44N-ZUPECM 44N-ZLPEC 44N-ZULPEC 871A-BS18 871A-BP18 871A-SCBP Mounting plate for vertically hinged doors 44N-AHDB Integrated latch version only Mounting plate for slide and gull wing doors 44N-ASDB Logic 3-58

4 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety Approximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. 18 mm Barrel 3.17 (.125) (.66).4 (1.197) (1.926) (.87) (.78) (.78) (.18) Dia (.125) (.61) 2.3 (.8) (.78) 67.6 (2.64) (1.436) (.62) (.54) 4.75 (.18) Dia. (.187) (.54) (.62) (.568) 16.1 (.634) (.62) (1.436) (.54) (.87) mm Plastic Actuator mm Plastic Actuator (1.436) 18 mm Stainless Steel Actuator (1.926) (.54) (.62) (1.436) (.18) Dia. 2 Places General 1- M18X1 Large ectangular Flat Pack (3.47) (.984).65 (.813).66 (.42) 7.11 (.28) 6.78 (.267) (.73) (.18) (2.689) 72.9 (2.87) 5.8 (.2) Dia (3.7) (.18) (3.47) (.984).65 (.813) (.18) (.18) (.73).67 (.42) (2.28) 5.8 (.2) Dia (2.46) (3.7) (.18) (3.25) 2-Opto-electronics 3-Interlock (.528) 9.96 (.392) QD Connector Version Integrated Latch 11.8 (.46) M12 x (.38) Dia (2.46) (1.18) 7 (.28) (2.13) 75.8 (2.98) 88 (3.46) Logic 8 27 (.32) (1.6) 21.5 (.85) 36.5 (1.44) 3-59

5 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety General 1-2-Opto-electronics 3-Interlock Typical Wiring Diagrams 8-Pin Micro (M12) 8-Pin Cordset 889D-F8AB- or cable version Description Plastic Stainless Steel 3-N/A 8-Safety A+ 4-Safety B+ 5-Safety A 2-24V DC + 1-Aux A 7-Ground 6-Safety B 3-Shield 8-Safety A+ 4-Safety B+ 5-Safety A Grey Safety A Safety A Safety A+ Safety A+ Safety B Safety B Safety B+ Safety B+ Aux A Aux A 24V DC + 24V DC + Gnd Gnd Green NA Shield eplace symbol with 2 (2 m), 5 (5 m) or ( m) for standard cable lengths. Misalignment Curves Sensing mm Stainless Steel Barrel 18 mm Plastic Barrel mm Plastic Barrel Assured Sensing Misalignment ON Note: There must be a minimum spacing of 4 mm (.157 in.) if actuator and sensor face approaches laterally. This will prevent false triggering due to the side lobe areas. Face to Face mm Assured Sensing (-.98)(-.787)(-.59) (-.39)(-.19) (.19) (.39) (.59) (.787) (.98) Lateral Misalignment Tolerance mm (in) Note: There must be a minimum spacing of 4 mm (.157 in.) if actuator and sensor face approaches laterally. This will prevent false triggering due to the side lobe areas. ON Face to Face mm (-1.18) - (-.787) - (-.39) Assured Sensing 2-24V DC + 1-Aux A 7-Ground 6-Safety B (.39) Lateral Misalignment Tolerance mm (in) (.787) (1.18) Note: There must be a minimum spacing of 7 mm (.275 in.) if actuator and sensor face approaches laterally. This will prevent false triggering due to the side lobe areas. ON Logic 3-6

6 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety Large ectangular Flat Pack Misalignment (mm) 5 4 Assured Sensing Side Lobes Margin of Indication Side Lobes 5 4 Misalignment (mm) 5 4 Side Lobes Assured Sensing General Sensing (mm) Logic Minimum Between s 18 mm Actuator Stainless Steel Barrel 1 2-Opto-electronics 3-Interlock 5 mm 2 18 mm Actuator Plastic Barrel 1 7 mm 2 Sensing (mm) mm Actuator Plastic Barrel 1 mm 2 15 mm 3-61

7 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety Diagnostic TN General 1-2-Opto-electronics 3-Interlock 24VDC Supply 166 -XL1D +24 ecoverable fault Actuator 1 Actuator 2 Switch 1 Actuator 1 is in sensing range. Switch 1 is functioning properly OSSDs are energize to 24 V Green LED is ON. Unit Indicators (per IEC 673) +24 V +24 V Switch 2 Actuator 2 is in sensing range. Switch 2 is functioning properly OSSDs are energize to 24 V Green LED is ON. +24 V +24 V Actuator 3 Switch 3 Actuator 3 is in sensing range. Switch 3 has fault. See Table Above LED is flashing + V + V Actuator 4 Switch 4 Actuator 4 is in sensing range. Switch 4 is functioning properly. Series inputs are V. OSSDs are de-energized to V. Green LED is Flashing to indicate Series inputs are not 24V. + V + V Actuator 5 Switch 5 Actuator 5 is in sensing range. Switch 5 is functioning properly. Series inputs are V. OSSDs are de-energized to V. Green LED is Flashing to indicate Series inputs are not 24V. + V + V OSSDs are State Status Troubleshooting Off Not ed NA Not Safe, Output Off NA Green Safe, Output On NA Device Output LED Green Flash Up Test Check 24V DC on Safety + Outputs (yellow and red wire) Unit esponse Time T 24V DC +24 Supply 166 Actuator 1 Flash Amber Flash 1 Grey Actuator 2 1 Hz Flash ecoverable Fault 4 Hz Flash Nonrecoverable Fault Safe, Output On, Is eaching Max. Sensing 2 Grey Actuator 3 3 ecoverable Fault: Check Safety Outputs Are Not Shorted to, 24V DC or Each Other. Cycle. e-adjust Between Actuator and until Output LED Is Green Grey A2 S21 S11 S52 S N23126 S22 S34 A Initial Conditions: All actuators are in sensing distance. Actuator 1 is moved out of sensing range. 2 drops the 24 volts (red and yellow) from 1 OSSD outputs. Green LED flashes. 3 drops the 24 volts (red and yellow) from 2 OSSD outputs. Green LED flashes. ms 54 ms 72 ms 9 ms Logic ON Actuator 1 is out of sensing range. Actuator 2 and 3 are in sensing range. ms Actuator 1 is moved into sensing range. 1 OSSD outputs are energized. 36 ms 2 OSSD inputs (red and yellow) transition to 24V DC from 1 OSSD outputs. 2 OSSD outputs are energized 378 ms 3 OSSD inputs (red and yellow) transition to 24V DC from 2 OSSD outputs. 3 OSSD outputs are energized. 396 ms 3-62

8 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety Application Wiring Examples MS127P with One Monitored eset Automatic eset General MS127P eset MS127TP 1- MS127P with Three s Monitored eset Automatic eset Unit 2 Unit 3 Unit 2 Unit 3 2-Opto-electronics MS127P eset MS127TP MS127P with Two s and One Light Curtain Monitored eset Automatic eset 3-Interlock Unit 2 Unit 3 GuardShield Unit 2 Unit 3 Guard Shield MS127P eset Logic MS127TP Note: Light curtain must be last (farthest from MS127). Note: Light curtain must be last (farthest from MS127). 3-63

9 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety MS Series with Three s and One Light Curtain Manual eset General 1-2-Opto-electronics 3-Interlock GuardShield S12 S S12 S S51 S11 S21 S31 S Y4 Y41 Y42 A1 44-H H H2318 MS211P MS211P MS2P S42 S5 S62 S42 S5 S62 S34 Y1 Y2 Y Y32 Y33 Y A2 eset Note: Light curtain can be attached to any input. GuardShield Automatic eset S12 S S12 S S51 S11 S21 S31 S Y4 Y41 Y42 A1 44-H H H2318 MS211P MS211P MS2P S42 S5 S62 S42 S5 S62 S34 Y1 Y2 Y Y32 Y33 Y A2 S12 S42 K3 S12 S42 K3 S S5 K4 S S5 K4 S62 S62 Note: Light curtain can be attached to any input Logic 3-64

10 AUDIN - 8, avenue de la malle Saint Brice Courcelles - Tel : Fax : Web : http: info@audin.fr Safety MS Series with Four s Manual eset General S12 S 44-H23179 S12 S S51 S11 S21 S31 S Y4 Y41 Y42 A1 44-H H2318 S12 S MS211P MS211P MS2P S42 S5 S62 S42 S5 S62 S34 Y1 Y2 Y Y32 Y33 Y A2 S42 S5 K4 S62 1- eset K3 S12 S 44-H23179 Automatic eset S12 S S51 S11 S21 S31 S Y4 Y41 Y42 A1 44-H H2318 S12 S 2-Opto-electronics MS211P MS211P MS2P S42 S5 S62 S42 S5 S62 S34 Y1 Y2 Y Y32 Y33 Y A2 S42 K3 S5 K4 S62 3-Interlock Logic 3-65

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