General Specifications

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1 General Specifications GS 48D50Z00-00E-N C Basic Communication System ProSafe-COM A major part of this functionality is mapped upon an industrial PC, thus representing ProSafe- COM. The basic hardware platform unit is an industrial PC (identified as CO-950), which is a scalable type that consists of a 5 slots busboard carrying a number of standard PC modules (CPU, serial communication ports, local network controller). The CO-950 can be equipped with up to 4 serial ports (default 2, extendable to 4), that run the standard and extended Modbus protocol for status and event retrieval and for override commands. A fifth serial communication link (COM 1) is used for CO-950 configuration and maintenance and is also used to drive the optional LCD display / keyboard in operational mode. The port can also be used as an additional Modbus port when the LCD / keyboard is not permanently connected. Figure 1 Basic Communication System (C ) Order Number : IS ProSafe-COM is a generic term for the functionality that deals with communication between ProSafe-DSP and the external world. The main objectives are: Presentation of the safety systemís status to DCS or other equipment. Ability to write in the safety system (overrides). Sequence of event recording. The CO-950 comprises a dedicated Local Network control unit that interrogates the network modules for status and events of ProSafe-DSP. The modules for non-safety I/O (operatorís matrix panel, etc.) are also available through this network. The CO-950 software is configured and driven using a configuration file and a tag file. Features are soft-marshalling: use of logical addresses on the DCS interface. Each communication channel can have a different physical to logical address mapping. Event filtering: events can be generated per tag and per communication channel. Analog scaling: every analog value can be scaled in three ways. ProSafe-COM has the ability to run a logic program, usually for non-safety logic like start-up or maintenance override and for operatorís matrix panel control and annunciation. Keep track of all events in ProSafe-DSP on millisecond basis and make the information available to the external world. Presentation of diagnostics information. Execution of non-safety logic. YOKOGAWA Yokogawa Industrial Safety Systems Yokogawa Industrial Safety Systems PO Box 20020, 7302 HA, Apeldoorn, The Netherlands Tel.: (31) Fax.: (31) GS 48D50Z00-00E-N Copyright th Edition: January 2000

2 2 of 8 Functional Diagram Inputs Module Outputs serial communication PC bus (ISA, 8bit + I 2 C) Modbus Serial line 1 commands Serial line 2 Serial line 3 COM 1 COM 2 COM 3 Serial line 1 Modbus replies Serial line 2 Serial line 3 status + events + matrix panel inputs Local network controller 1 DPM Dual ported memory Overrides and matrix panel outputs CPU Configuration information zero-powered RAM (configuration data ) flash memory (CO-950 application)

3 3 of 8 Hardware Configuration The industrial PC that carries the ProSafe-COM functionality is identified as CO-950 and is by default assembled using the following PC components (modules): 5 slots busboard, including power supply (24 V to 5V) CPU (F8680) + 1M RAM, 512k flash EEPROM, 512k zero-powered RAM, real time clock and serial port COM 1 Local Network controller (CN-955) Serial ports COM 2 and COM 3 (CS-951) The following modules can be used as extensions, provided that empty slots are available and that the correct strappings for I/O addresses and interrupt levels are applied. Refer to the table on the next page for strapping details. CS-951 : Serial interface, ports COM 4 and COM 5. CP-952 : Parallel printer interface CD-953 : LCD display / keyboard (connected via COM 1) CN-955 : Local Network controller for second Local Network (project specific, not in standard release) The third file is optional. It comprises the nonsafety logic program that can be executed by ProSafe-COM. The three ASCII files are compiled by off-line tools, resulting in a set of binary files that are used by the ProSafe-COM executable. Programmable Logic The CO-950 executable comprises an interpreter that is able to run a pre-compiled program. This facility is used to execute non-safety logic based on values of data elements present in the CO-950. These data elements can be tags from the safety system (ProSafe-DSP) but also push buttons on the operators matrix panel (read through the Local Network), or data bits that were written by a DCS. Any type of logic can be applied to these input data elements (AND, OR, arithmetic, timers, predefined alarm sequences, etc.) and the result can be written to any output of the CO-950. Example: A tag from the safety system goes into the alarm state. The CO-950 program recognizes the tag as being a member of a certain alarm group. It starts an ISA-F3A alarm sequence by flashing an alarm light on the operators matrix panel. It then automatically deals with operators acknowledgment and status changes of all signals involved in the alarm group and alarm sequence. Software Configuration The software running on the CO-950 is also configurable. Some ASCII configuration files are to be provided. The hardware configuration file describes the hardware environment of the PC, like the CPU type, amount of memory, availability of the printer, present modules in the ProSafe-COM network and their addresses, number of serial links and their communication settings (baud rate, etc.) and so on. Configuring ProSafe-COM All binary configuration and program files are transported to the CO-950 via the COM 1 serial interface. The files are stored in zero-powered RAM. The ProSafe-COM executable is project independent and stored in flash memory once. The task of the executable is fully determined by the binary configuration files which are interpreted at system start-up. The second configuration file (the tag file) describes the system tags and defines per tag and per communication link the logical and physical address relation. It also defines per tag and per communication channel whether events must be reported and (in case of analog tags) which type of analog scaling is in effect.

4 4 of 8 Module Strappings The basic hardware platform unit has default strapping for the present modules (COM2 / COM3 and the Local Network Controller). Extension modules must be correctly strapped to avoid conflicts on I/O addresses or interrupt levels. Figure 1 gives an overview of the settings for the basic hardware configuration. Switch on slot 2 (Local Network Adapter), must always be in position ON. (not used) 0 Volt 24 Volt I 2 C connection (not used) power connection Slot Description Address Interrupt Strap / switch position 1 CPU n.a. n.a. n.a. 2 Local Network 280H-283H none Switch, pos 4 (S,4) 3 COM2 2F8H-2FFH 3 Jumper, pos 2 (J1,2) COM3-3EFH 5 n.a. Top view COM2 / COM3 J1 Local Network controller Address switch 9 Pin Male 9 Pin Male 9 Pin Female 9 Pin Male Pin Nr. Direction Signal Meaning 1 In DCD Data carrier detect 2 In FIXD Receive data 3 Out TXD Transmit data 4 Out DTR Data terminal ready 5 GND Signal ground 6 In DSR Data set ready 7 Out RTS Request to send 8 In CTS Clear to send 9 In RI Ring Indicator Type Pin Nr. Description 9 Pin Female 4 EOL + 9 EOL - 5 GND (0 Volt) 9 Pin Male 3 Local Network + 8 Local Network - 5 GND (0 Volt) Figure 1. Basic hardware configuration

5 5 of 8 Table 1 gives an overview of possible settings when installing the extension modules. Refer to the data sheets of the appropriate modules for the positions and names of the jumpers, dipswitches etc. These names are used in the following table. Note that the slots 1 through 3 always contain the default modules. The use of the CD-953 (Display / keyboard) does not require an extra slot, because the module comprises an RS-232 connection. The CD-953 is driven through COM 1, which is available on the CPU module. Used legend: J / S interrupt level I/O address of the module Jumper and / or switch setting J1,2 means jumper 1 placed on strap block J2 S,4 means switch placed in position 4 DS,11H means pattern set in dipswitches of CN-954 Configuration slot 1 slot 2 slot 3 slot 4 slot 5 J / S J / S J / S J / S Basic CPU Local Network ctrl COM2 / COM3 J1,2 Basic + CS-951 CPU Local Network ctrl COM2 / COM3 CS-951 Table 1 Configurations J1,2 2 / 7 2E8H/ 2E0H Basic + CP-952 CPU Local Network ctrl COM2 / COM3 CP-952 J1,2 none 378H JP1,3 Basic + CN-955 CPU Local Network ctrl COM2 / COM3 CN-955 J1,2 none 320H S,9 Basic + CS CPU Local Network ctrl COM2 / COM3 CS-951 CP-952 CP-952 J1,2 2 / 7 2E8H/ 2E0H J1,1 none 378H JP1,3 Basic + CS CN-955 Basic + CP CN-955 CPU Local Network ctrl COM2 / COM3 CS-951 CN-955 J1,2 2 / 7 2E8H/ 2E0H J,1 none 320H S,9 CPU Local Network ctrl COM2 / COM3 CP-952 CN-955 J1,2 none 378H JP1,3 none 320H S,9 J1,1

6 6 of 8 Technical Data General Input No. of channels : 3 serial ports (COM 1 usually for maintenance connection or LCD / keyboard) 1 Local Network controller Size busboard : 150x104x32mm (5 slots) Size modules : 75x21x96mm Connectors : RS-232: 9 pins SUB-D (DIN 41652) male : Local Network RS-485: 9 pins SUB-D (DIN 41652) both male and female Identification : CO-950 on busboard Modbus serial interface : Local Network controller : Propagation not applicable Isolation baud (COM1) baud (COM2/3) RS-485 Environmental Temperature (working) : 0 to +55 C Temperature (storage) : -25 to + 70 C Relative humidity : max. 95%, no condensation EMC : DIN IEC DIN IEC Shock : 15 g Vibration : 2.5 g Output See inputs Supply DC/DC convertor in : + 10 Vdc Vdc busboard (out 5V, 4A) 75% efficiency CPU : Vdc Serial interface : Vdc Local Network controller: Dissipation Vdc DC/DC convertor in : 12.5 W max busboard (out 5V, 4A) CPU : 1.95 W Serial interface : 0.6 W Local Network controller: tbs not applicable

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