istar Pro Installation Guide

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1 istar Pro Installation Guide UM-241 Version A1 October 2010 istar Pro Installation Quick Start Guide System Components The istar Pro hardware components consist of: General Controller Module (GCM) A general purpose board running Windows CE. The GCM has two PCMCIA slots for an internal modem, a second network interface card or a compact flash card. There is an LCD panel to display the current status and to use when running built in diagnostics. There is a panel of batteries to retain the data memory in the event of a power failure. The istar Pro GCM can interface with one or two ACM modules. Access Control Modules (ACM) A special purpose access control board that communicates with the GCM and provides inputs, outputs, and readers. An istar Pro can contain up to two ACMs that interface directly with Wiegand signaling devices and RM reader busses. RM reader busses can interface Wiegand signaling devices and ABA (magnetic) signaling devices. Optional 12 VDC@ 5A Power Supply. Figure 1-1: istar Pro Cabinet 1 1

2 istar Pro Cabinet Requirements istar Pro Cabinet Requirements The istar Pro cabinet conforms to the following specifications: Table 1-1: Size and Temperature Specifications Item Specification Weight Height Width Depth 23 lbs (10.4 kg) 24" (60.9 cm) 16.5" (41.9 cm) 4.5" (11.4 cm) Operational Temperature 32 F (0 C) to 120 F (48.9 C) Storage Temperature 4 F (-20 C) to 158 F (70 C) General Controller Module (GCM) Cabinet P9 34-pin Ribbon Cable Tamper Access Control Module Knockouts Identification Label Ground Stud AC Input Wiring 12 VDC Power Supply Figure 1-2: istar Pro Hardware and Cabinet 1 2

3 Installation Installation Tools istar Pro installation requires: Standard tool kit Security screwdriver (contact Software House) 3/32" (2.4 mm) screwdriver (supplied with istar) 5/16" (#10) nut driver (suggested for securing shield wires to a ground stud) Wire strippers Anti-static equipment: floor mat, counter top mat, and wrist strap Small needle nose pliers Antistatic floor mat, tabletop mat, and wrist strap Procedure Overview 1. Unpack and Mount the istar Pro enclosure. 2. Install batteries. 3. Apply power. 4. Connect to the Host 5. Wire and configure ACM inputs and outputs. 6. Wire and configure Wiegand and/or RM readers. 1 3

4 Mounting the Enclosure Mounting the Enclosure Static Electricity Observe standard precautions regarding static electricity when handling hardware components. Before handling any internal components, discharge static electricity by touching a grounded surface. Wear a grounding wrist strap and stand on a grounded static protection mat. Limit movement during installation to reduce static buildup. To mount the controller 1. Verify that the upper mounting screws (or equivalent) are in place on the mounting site. 2. Carefully unpack the components. Observe static electricity precautions. 3. Open the enclosure door. 4. Carefully lift the door off the hinges and place it on a padded surface. 5. Align the mounting keyhole slots at the upper back of the enclosure with the two upper mounting screws and lower the enclosure into position. 6. Install the two bottom mounting screws. 1 4

5 Mounting the Enclosure Keyhole Mounting Slot (2) General Controller Module (GCM) Cabinet/Enclosure 1.5" (38.1 mm) Triple Knockouts (2 Top, 2 Each Side,1 Bottom) Ground Stud (6-32) For Shield Wire, 1 By Each Knockout Access Control Module (ACM) Tamper Switch 0.875" ( mm) Single Knockouts (2 Each Side) Identification Label Lower Mounting Hole (2) Ground VAC Input Terminal Block 12 VDC Output Power Supply Figure 1-3: Controller with Door Removed (2 ACMs Mounted) 7. Remove the appropriate knockouts for all the wiring inputs and outputs. 8. Attach conduit couplings to the knockout openings as needed to comply with code. Grounding Requirements Ground requirements are as follows: Ensure that the istar Pro controller is properly connected to an earth ground at the ground stud near the AC input wiring. Ensure that the shield wires are grounded at one end of the cable to the nearest earth/ ground connection. When disconnecting wiring, disconnect ground wires last (to provide maximum protection to the equipment and personnel). 1 5

6 Power Power AC Power The istar Pro cabinet contains a Wall Industries (Sinpro) power supply (SBU ), the istar Pro input rating is VAC, 2.3A max, Hz. Also, the system current draw is 2.3A@100VAC and 1.1A max@240vac, 47-63Hz. The maximum current draw is dependent on the AC input line voltage. Output is 5A@12 VDC. To connect AC power: 1. Route the conduit for the wiring from AC main power to the knockout closest to the power supply in the enclosure. 2. Place a ferrite core on the AC power cable, inside the enclosure. Use the hot wire (brown/ black) and neutral wire (white/blue) to wrap the ferrite with three wire turns. 3. Connect the Hot wire (either Black or Brown) to the L connector next to the power supply. Connect the Neutral wire (either White or Blue) to the N connector. Connect the Ground (Green or Green/Yellow) to the G connector. NOTE If the unit does not have a power supply, route the +12 VDC from an external power supply to the GCM and the ACMs. The external power supply must be a UL Listed Access Control (or Burglar Alarm), power-limited, Class 2, power source. The istar Pro must be connected to a 15A circuit breaker protected branch circuit. Cabling must be UL-Listed and/or Recognized. Before performing this procedure, ensure that the main power supply is shut off or disconnected. To ensure adequate power, you must calculate the total power requirements of the istar Pro and related hardware. 1. Add the total current power for components in the system (modules, relays, optional modules, readers, wire resistance, etc.). 2. If the maximum power consumption exceeds the output of the istar Pro power supply, connect an additional power supply to the system. The istar Pro is provided without an uninterruptible power supply. The Tyco/Software House Advanced Power Supply (aps) is a UL Listed Burglar Alarm power supply. This unit will provide nominal 12VDC output at 3.5 Amps in excess of four hours when using the supplied single 17 AH Battery. An additional 17 AH battery can be installed to provide 8 hours of battery-backed power. In order to maintain the UL294/UL1076 Listing, either the aps power supply or a powerlimited UL 603 Listed power supply with at least 4 hours of standby power must be used. 1 6

7 Power istar Pro Components and Boards Table 1-2 shows the power requirements of istar Pro components and attached boards. Table 1-2: Component and Board Power Requirements Component/Board istar Pro GCM board istar Pro ACM board RM-4 board a RM-4E board b Current Draw at 12VDC 290mA max 150 ma - no load 75 ma - no load 240 ma - no load I/8 board 150 ma - no load R/8 board 150 ma - no active relays. Add 17 ma for each active relay a. The RM-4 board has only been evaluated by UL for use within the RM reader enclosure. b. The RM-4E board has only been evaluated by UL for use within the RM-DCM-2 enclosure. istar Pro Reader Ports Table 1-3 shows the maximum ratings for ACM Wiegand reader ports. Table 1-3: Wiegand Port Rating Port Reader output control (red, green, yellow, beeper) Reader input lines (D0, D1) Reader output voltage Rating 4.0 v to 5.25 v, 20 ma maximum Low level <0.8 v High level from 4.0 v to 5.25 v 5 VDC or +12 VDC (jumper selectable) Reader current 350 ma max per reader, not to exceed 2.5 A for Wiegand and RM readers Table 1-4 shows maximum rating for RM ports. Table 1-4: RM Port Rating Port Rating Reader output voltage Reader current +12 VDC 350 ma max per port, not to exceed 2.5 A for Wiegand and RM readers 1 7

8 Installing Batteries Installing Batteries Use NiMH (Nickel Metal Hydride) batteries - AA size. Minimum 2400 mah hours. The batteries provide 24 hour backup, and require 24 hour charge time. The cells should be replaced as follows: Every year After a complete discharge NOTE NOTE The istar Pro Battery Charger test does not indicate battery condition, it only tests the charger circuit. The batteries provide power to retain the volatile memory (clearances, activity, etc.) data in the event of a power failure. The batteries do not supply enough power for istar Pro normal operations. Caution: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions. istar Pro batteries are packaged separately and should be installed in the backup battery sockets at the bottom of the GCM. The unit is stored and shipped with the batteries disconnected so they will not be drained while in storage. If the batteries are installed with the power off, the reset switch (S5) must be pressed after power is applied. It is acceptable to install the batteries with the power on. However, if the batteries are installed with the power on, you do not need to press the reset switch. 1 8

9 Wiring Requirements Wiring Requirements Table 1-5 shows general wiring requirements for an istar Pro and its components. Table 1-5: Equipment Wiring Specifications Signal From To Belden # Gauge # Prs Shielded Max Length RS-232 Comm, 5 wire Host istar GCM Yes 49.2 ft. (15 m) RS-485 Comm, two wire istar ACM RM & I/O Modules Yes 4000 ft. (1212 m) Modem DB9 or DB25, 5 wire istar GCM Modem a Yes 15 ft. (4.5 m) Power istar ACM RM & I/O Modules 8442/ /18 1 No Varies b RJ45-Ethernet istar GCM Hub, Host N/A Cat 5 or better 2 N/A max 328 ft. (100 m) min. 8 ft. (2.4 m) Control ARM-1 Strike No 25 ft. (7.6 m) Supervised Input c istar ACM Input 8442/ /18 1 No 2000 ft. (606 m) Request-to-exit (REX) Door contact (DSM) Relay Control Reader or RM-4 module Reader or RM-4 module RM Reader or RM-4 module Switch 8442/ /18 1 No 2000 ft. (606 m) Contact 8442/ /18 1 No 2000 ft. (606 m) ARM Yes 25 ft. (7.6 m) Reader Data istar ACM RM-4, Wiegand read head Yes 200 ft. (60.96 m) RM-4E ft. (91.4 m) Alpha wire 5386C ft. (152.4 m) Reader Data RM-4 or RM-4E Magnetic read head 22 No 10 ft. a. Software House requires the use of qualified modems. b. Check wire lengths and voltage drop. c. To comply with UL requirements, use shielded, minimum 22 AWG stranded, twisted pair cable for monitor points, DSMs, and REXs. Use Belden 9462 or equivalent. 1 9

10 GCM General Control Module GCM General Control Module Figure 1-4: CGM Control Module Layout Network Connection Connect a CAT 5 RJ45 cable to J4. If the other end of the cable is connected to a hub or switch, it must be straight through. If it is connected directly to a NIC card on the server, it must be a crossover. LED2 indicates the Ethernet Link signal and LED1 displays the Receive Data signal. Dip Switches DIP Switches S1 and S2 are factory set for RS232 on P6. Do not change. DIP Switch S4 is used to control diagnostics, clear memory and to display card reads in hexadecimal. See the istar Pro door map for more detailed information about running diagnostics. To display hexadecimal card reads on the LCD Panel set switch S4-8 on. The Reset Switch, S5, will cause the GCM computer to reboot. Pressing S5 will also clear memory, including configured readers, inputs and outputs. 1 10

11 GCM General Control Module As long as there is a connection to the host these cleared objects will be immediately downloaded again to the memory. If switch S4-2 is on when S5 is pressed, the unit will be reset to factory default. This means that all of the connection data, such as the IP address will be cleared in addition to the memory. In this case the unit will have to be totally configured again using ICU.exe. To clear memory and reboot the unit: 1. Set switch 4-2 ON. 2. Press and release switch S5; wait 10 seconds. Follow instructions on the LCD. 3. Set switch 4-2 to OFF 4. Press switch S5 and observe the LCD panel. The unit will reboot, the memory will be cleared and the unit will need to be completely re-configured. S4 (Diagnostic and Status Messages) S4 positions 5 through 8: Activate status messages (with ICU Block on or off) Activate diagnostic tests for troubleshooting Table 1-6: S4 Switch Settings for Diagnostic and Status Messages S4 Switch Setting Description S4-5 S4-6 S4-7 S4-8 Off Off Off Off ICU Block Off (Read/Write/Update) - Display General Messages On On On On ICU Block On (Read only) - Display General Messages Off Off Off On Display card data from last card read (slow mode). Off On Off On Display card data from last card read (fast mode). Off Off On Off Display supervised input changes, 2 second LCD display. Off On On Off Display supervised input changes, 1 second LCD display. Off Off On On Manual output test (including readers and R/8 boards). Off On Off Off Automatic ACM output test (does not include readers and R/8 boards). Off On On On Automatic ACM output test (including readers and R/8 boards). On Off Off Off Test Ethernet/PCMCIA ports and devices. On On Off Off Test DIMM memory. On Off Off On Test battery charger. On Off On On Disable DIMM slot memory burst mode. You must disable burst mode if you are not using a supported DIMM and cannot boot the istar Pro or you are receiving boot errors. After disabling burst mode, the istar Pro will boot normally. After booting the istar Pro, you can set S4-5 through S4-8 to other positions as needed. 1 11

12 ACM - Access Control Module(s) ACM - Access Control Module(s) The ACM (Access Control Module) provides the Readers, Inputs and Outputs that are used in access control. An istar Pro can contain either one or two ACMs. Figure 1-5 shows the components, switches, and LEDs of the ACM. Figure 1-5: ACM Access Control Module Layout RM4 Readers Either Wiegand signaling or Magnetic signaling read heads are connected to RM-4s or RM-4Es. The RM-4 or RM-4E readers are interfaced using STAR1 through STAR8. Pin 1 for each connector is shown in the preceding diagram. It is important that the ports are wired as follows: Table 1-7: Pin Signals and Colors STARx Pin Signal Color VDC Red 2 Tx+ / Rx+ White 3 Tx- / Rx- Green 4 GND Black The STARn connectors are not keyed so it is possible to reverse the signals. If the ground connector (pin 4) is connected to +12 VDC (pin 1), damage to the power supply or the RM could result. 1 12

13 ACM - Access Control Module(s) The reader number is determined by a hexadecimal switch on the RM, not by the Port into which the reader is plugged. Verify that S2 is set correctly, that is, not enabled as Wiegand. S4 is used to terminate the two wire, half duplex RS485 signals at the istar. Note that the S4 switch is mounted upside down in the normal front view. This is done so that switch 1 is on the right and switch 8 is on the left, and the switches have the same orientation as the ports. Wiegand Signaling Readers Wiegand signaling devices can be directly connected to WG Ports 1-8. In this case, the port number defines the reader number. If 22 AWG wire is used, the connection is limited to 200 feet. If 18 AWG wire is used, the distance can be up to 500 feet. To enable the Wiegand port, set the appropriate S2-n switch OFF. For example, S2-1 is for WG Port 1, S2-2 is for WG Port 2, etc To enable the correct reader number, set the appropriate S2-n hexadecimal switch ON. The pinout is shown in Table 1-8: Table 1-8: Wiegand Port Pinouts WG Port Pin Number Signal/Function 1 Power (+12 VDC or +5 VDC) a 2 GND 3 Data 0 4 Data 1 5 Red LED 6 Yellow LED 7 Green LED 8 Beeper a. The P34 jumper defines whether +5 VDC or +12 VDC is supplied through Pin 1 on all of the WG Port connectors. This jumper is factory set to +5 VDC. If the readers require +12 VDC, this jumper must be changed. 1 13

14 ACM - Access Control Module(s) Inputs The wiring of supervised inputs is shown in the next two figures. Note that the resistor network is different for NO and NC switches. Normally Open (NO) Wiring NOTE To comply with UL requirements, use shielded, minimum 22 AWG stranded, twisted pair cable for monitor points, DSMs, and REXs. Use Belden 9462 or equivalent. Outputs The outputs are dry contact Class C relays that are rated at 5 amps. Since they are dry contact, the technician must supply external power. The following two examples show an electric strike wired as both Fail Secure and Fail Safe. Fail Secure Wiring Use the C CURE Administration application to configure the output as Normally Energized for the Fail Safe case. 1 14

15 ACM - Access Control Module(s) ACM LEDs Table 1-9: ACM LEDs LED DS3 DS1 DS2 DS4 - DS11 Function Indicates power to the ACM. Indicates Rx on the RS485 half duplex reader bus. Indicates Tx on the RS485 half duplex reader bus. Displays the eight outputs on the ACM. NOTE DS1 and DS2 should be on solid. If they are blinking, it indicates that something (e.g., Reader, I/8, R/8, etc.) is configured in the software but is not seen by the hardware. This may or not be a hardware failure, depending on the intent of the technician. (i.e., It is possible to configure hardware before actually installing it.) If DS1 and DS2 are blinking, it causes some overhead to the istar. ACM Switches Table 1-10: ACM Switch Functions Switch Function Description S5 Reset Switch Resets the istar S2 Enable Wiegand Ports You can have any combination of Wiegand and RM readers on one ACM, but they cannot share the same reader number. If readers 1, 2, 3, and 4 are RM readers, then the Wiegand readers would have to be 5, 6, 7, and 8. In this case, S2-1 through S2-4 must be ON, and S2-5 through S2-8 must be OFF. S4 Terminate the RM RS485 Ports (STAR1- STAR8) These switches default to ON and should not be changed. Setting the switch to OFF places the STARn port in the middle of the RS485 chain, which allows the technician to connect two sections of a reader bus to this point. In this case, termination must be provided at the end of each of those connections, but not at the STARn connector. This function is provided for compatibility with older istars. If an istar Classic is being ported to the istar Pro, there are now eight RM ports per ACM instead of four. S3 LED and Beep Control See UM-063 for details. For further detail of topics presented in this Quick Start, consult the istar Pro Install Guide (UM-063). 1 15

16 Important Safety Information Important Safety Information Operating problems are often caused by failure to ground system components properly. Be sure to follow all instructions for grounding described in this Quick Start. Caution: Changes to the istar Pro not expressly approved by the party responsible for compliance could void your authority to operate the equipment. The following precautions apply to all procedures described in this manual. 1. To meet life safety requirements, a fail-safe mechanism override must be installed at each card reader exit to allow people to leave the secure area in case of electromechanical device failure. 2. The istar Pro device described in this manual could cause electrical shock. Installation and maintenance should be performed only by qualified personnel. Make sure power is removed before the system is installed. 3. The istar Pro and printed circuit boards in the reader devices are susceptible to damage by static electricity. When handling these devices: Make sure your work area is safeguarded Transport all components in static-shielded containers 1 16

17 Document Information Document Information C CURE and Software House are trademarks of Tyco International Ltd. and its Respective Companies. Certain Product names mentioned herein may be trade names and/or registered trademarks of other companies. Information about other products furnished by Software House is believed to be accurate. However, no responsibility is assumed by Software House for the use of these products, or for an infringement of rights of the other companies that may result from their use. istar Pro Quick Start Installation Guide Document Number: UM-241 Revision: A1 Release Date: October 2010 This manual is proprietary information of Software House. Unauthorized reproduction of any portion of this manual is prohibited. The material in this manual is for information purposes only. It is subject to change without notice. Software House assumes no responsibility for incorrect information this manual may contain. Copyright 2009, 2010 by Tyco International Ltd. and its Respective Companies. All rights reserved. 1 17

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