SITRAIN. Introduction TIA Portal. Siemens AG All rights reserved. Unrestricted
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1 Introduction TIA Portal Unrestricted Siemens AG All rights reserved.
2 Orange juice factory TIA-PRO1 / Introduction TIA Portal Page 2 Siemens AG 2011
3 HMI System HMI and SCADA TIA-PRO1 / Introduction TIA Portal Page 3 Siemens AG 2011
4 Automation System TIA-PRO1 / Introduction TIA Portal Page 4 Siemens AG 2011
5 S7-300: Modules PS (optional) CPU IM (optional) SM: DI SM: DO SM: AI SM: AO CP: - Point-to Point - PROFIBUS - PROFINET - Industrial Ethernet FM: - Counting - Positioning - Closed-loop control TIA-PRO1 / Introduction TIA Portal Page 5 Siemens AG 2011
6 Testing User Programs with S7- PLCSIM S7-PLCSIM: Simulation software for offline testing of PLC programs Advantages Functional program test - on a simulated CPU - with display/modify I/O Testing of user blocks in - LAD, FBD, STL, S7-SCL, - S7-GRAPH, - WinCC Faults can be detected early and eliminated Many tests are already possible in the office without the final hardware TIA-PRO1 / Introduction TIA Portal Page 6 Siemens AG 2011
7 Communicating with SIMATIC NET Data management level Industrial Ethernet / PROFINET Control level PROFIBUS / MPI Field level Actor-Sensorlevel AS-Interface TIA-PRO1 / Introduction TIA Portal Page 7 Siemens AG 2011
8 SIMATIC S7 Overview SIMATIC HMI SIMATIC PG SIMATIC PC SIMATIC Software SIMATIC NET SIMATIC Controller MPI - Network Industrial Ethernet/PROFINET PROFIBUS PC-based AS-Interface PROFIBUS-DP PROFINET TIA-PRO1 / Introduction TIA Portal Page 8 Siemens AG 2011
9 Components of WinCC V13 Engineering system (ES) Configuration device PC/PG HMI devices Runtime (RT) RT options TIA-PRO1 / Introduction TIA Portal Page 9 Siemens AG 2011
10 DRIVES Technology Consistent drives spectrum for all applications From standard drives with 100 W up to large drives with 50 MW Motion and vector control TIA-PRO1 / Introduction TIA Portal Page 10 Siemens AG 2011
11 The SINAMICS Family Frequency Converter for Standard Applications: SINAMICS G110 SINAMICS G120 (single drive) (single drive) SINAMICS G150 (single drive) Frequency Converter for Motion-Contol Applications : Blocksize (single drive) SINAMICS S120 Booksize (single drive) SINAMICS S120 Chassis SINAMICS S120 Cabinet Module TIA-PRO1 / Introduction TIA Portal Page 11 Siemens AG 2011
12 Components of the project view Working area Task cards Project window Inspector window Details window Switching to the portal view TIA-PRO1 / Introduction TIA Portal Page 12 Siemens AG 2011
13 Window sections in the working area TIA-PRO1 / Introduction TIA Portal Page 13 Siemens AG 2011
14 Simulation of CPU and HMI devices TIA-PRO1 / Introduction TIA Portal Page 14 Siemens AG 2011
15 Training unit as a plant with conveyor belt and touchpanel I 0.0 I 0.1 I 0.2 I 0.3 DI T_On T_OFF T_Right T_Left L_Operation DQ Q4.1 Actual number QW_DigDisp / QW V I1.0 T_Ackn L_Fault Q5.0 Setpoint "BCD_Thumbwheel (IW2) DI DQ DI / DQ AI PROFIBUS DP Industrial Ethernet TIA-PRO1 / Introduction TIA Portal Page 15 Siemens AG 2011
16 Online tools, Configuration and parameterization of the hardware TIA-PRO1 / Introduction TIA Portal Page 16 Siemens AG 2011
17 Online connection via Industrial Ethernet: IP Address and Subnet Mask MAC-Address: Subnet Mask: IP Address: MAC-Address: Subnet Mask: IP Address: Subnet Host Address Subnet Host Address TIA-PRO1 / Introduction TIA Portal Page 17 Siemens AG 2011
18 Addressing S7-300 Modules Slot No.: Module: PS CPU DI 32 DO 32 DI8/DO8 AI 2 I0.0 I2.0 Q4.0 Q6.0 I8.0 IB 0 IB 2 QB 4 QB 6 IB 8 Byte and bit addresses: I0.7 I1.0 I2.7 I3.0 Q4.7 Q5.0 Q6.7 Q7.0 I8.7 Q8.0 IB 1 IB 3 QB 5 QB 7 QB 8 I1.7 I3.7 Q5.7 Q7.7 Q8.7 TIA-PRO1 / Introduction TIA Portal Page 18 Siemens AG 2011
19 Symbolic and absolute addressing TIA-PRO1 / Introduction TIA Portal Page 19 Siemens AG 2011
20 Program Structuring Possibilities Linear Program Program Partitioned into Areas Structured Program Recipe A OB 1 OB 1 Recipe B OB 1 Pump Mixer Outlet Outlet All instructions are found in one block (usually in Organization Block OB 1) The instructions for the individual functions are found in individual blocks. OB 1 calls the individual blocks one after the other. Reusable functions are loaded into individual blocks. OB 1 (or other blocks) call these blocks and pass on the pertinent data. TIA-PRO1 / Introduction TIA Portal Page 20 Siemens AG 2011
21 Block programming insert network display favorites on / off add instruction TIA-PRO1 / Introduction TIA Portal Page 21 Siemens AG 2011
22 Monitor a block Monitor block activate / deactivate TIA-PRO1 / Introduction TIA Portal Page 22 Siemens AG 2011
23 Displaying the Hardware Diagnostics 1xR TIA-PRO1 / Introduction TIA Portal Page 23 Siemens AG 2011
24 Block Monitoring (Block Status) Block monitoring on/off FBD LAD STL TIA-PRO1 / Introduction TIA Portal Page 24 Siemens AG 2011
25 Introduction to PROFIBUS DP PROFIBUS DP TIA-PRO1 / Introduction TIA Portal Page 25 Siemens AG 2011
26 Introduction to PROFIBUS DP PROFIBUS-DP PROFIBUS-DP is a protocol optimized for speed which was specially designed for communication between PLCs (DP masters) and distributed I/Os (DP slaves).profibus-dp is a low-cost, flexible substitute for transmission of signal. PROFIBUS-DP is based on DIN Part 1 and the user-specific extensions in DIN Part 3. In the course of the European fieldbus standardization process, PROFIBUS-DP was integrated into the European fieldbus standard EN Master Devices PROFIBUS makes a distinction between master and slave devices. The PROFIBUS masters are in charge of data traffic on the bus. A master can send messages without being requested to do so, provided it is in possession of the token that entitles it to access the bus. Masters are also referred to as active nodes in the PROFIBUS protocol. Slave Devices PROFIBUS slaves are simple I/O devices, such as actuators, sensors, transducers, etc. They do not receive the token, that is. they can only acknowledge the receipt of messages or send messages (data) to a master on request. Slaves are also referred to as passive nodes. TIA-PRO1 / Introduction TIA Portal Page 26 Siemens AG 2011
27 Structure of a PROFIBUS DP System Master S7-400 PS 10A S7 400 S7 S7 PS S7-300 S7-300 S7 S7-300 PROFIBUS -DP CPU 314 CPU DP CP DP SIMATIC S7-300 ET 200M Slaves S7 S7 S7 S7 CP DP PS S7-300 CPU DP Intelligent Slave STAND. DP SLAVE Compact Slaves PS IM S7 S7 S7 153 Modular Slave S7 STAND. DP SLAVE TIA-PRO1 / Introduction TIA Portal Page 27 Siemens AG 2011
28 PROFIBUS DP Terminating Resistor Master Slave Slave The terminating resistor must be switched on at the beginning and at the end of the segment Slave Slave Resistor On Resistor Off TIA-PRO1 / Introduction TIA Portal Page 28 Siemens AG 2011
29 Segment Length Depending on the Baud Rate Baud Rate 9.6 to to 12 kbaud kbaud kbaud MBaud Segment Length 1,000 meters 400 meters 200 meters 100 meters Master Slave Slave Slave Segment Length TIA-PRO1 / Introduction TIA Portal Page 29 Siemens AG 2011
30 PROFIBUS Connector Standard connector with screw terminal Plug for Fast Connect TIA-PRO1 / Introduction TIA Portal Page 30 Siemens AG 2011
31 Preparing a Fast Connect Cable 1. Measure 2. Strip 3. Remove TIA-PRO1 / Introduction TIA Portal Page 31 Siemens AG 2011
32 MM420 as Conveyor Drive I 0.0 I 0.1 I 0.2 I 0.3 DI T_On T_Off T_Right T_Left L_Operation DQ Q4.1 Actual number QW_DigDisp" (QW6) V I1.0 T_Ackn L_Fault Q5.0 MM420 DI DQ DI / DQ AI PROFIBUS DP Industrial Ethernet / PROFINET TIA-PRO1 / Introduction TIA Portal Page 32 Siemens AG 2011
33 Overview: Standard Drives Application example: Controlled pumps and fans in an air conditioner MICROMASTER 4 Inverter (here the different sizes with a performance of about 0.1 to 250 kw) Application example: Conveyor belt TIA-PRO1 / Introduction TIA Portal Page 33 Siemens AG 2011
34 Principle of an Inverter Infeed (Rectifier) DC link Power module (Inverter) Three-phase mains system such as 3 AC, 400V, 50 Hz Induction motor Inverter Variable speed Voltage U Voltage U Voltage U t t t TIA-PRO1 / Introduction TIA Portal Page 34 Siemens AG 2011
35 Communication: PROFIBUS - DP PROFIBUS - Module TIA-PRO1 / Introduction TIA Portal Page 35 Siemens AG 2011
36 Structure of a PROFIBUS DP System Master S7-400 PS 10A S7 400 S7 S7 PS S7-300 S7-300 S7 S7-300 CPU DP CPU 314 CP DP PROFIBUS -DP Slaves SIMATIC S7-300 PS S7-300 CPU DP S7 S7 S7 CP DP S7 STAND. DP SLAVE PS IM 153 S7 S7 ET 200M S7 S7 Intelligent Slave Compact Slaves Modular Slave STAND. DP SLAVE TIA-PRO1 / Introduction TIA Portal Page 36 Siemens AG 2011
37 Standard Telegrams (2 IW, 2 QW) (2 IW) (2 QW) Telegrams 1 to 20 manufacturer independent Standard Tel. automatic configuration in SINAMICS Telegrams 102 to 391 Siemens-specific Standard Telegrams automatic configuration in SINAMICS Telegram 999 free telegram manual configuration required TIA-PRO1 / Introduction TIA Portal Page 37 Siemens AG 2011
38 Structure of the Control Word W # 16 # W # 16 # F E = Motor ON Rising edge for switching on! = Motor OFF Reverse Motor-Poti up Motor-Poti down Command Data Set Bit 0 Setpoint-Enable Fault-Acknowledge JOG right JOG left Control from PLC ON/OFF 1 OFF 2 OFF 3 Pulse-Enable Ramp-function Generator-Enable Ramp-function Generator-Startup TIA-PRO1 / Introduction TIA Portal Page 38 Siemens AG 2011
39 Structure of the Status Word Drive running Drive fault active OFF2 active OFF3 active Switch on inhibit active Drive warning active Deviation Setpoint / Actual PCD control (PLC) Maximum frequency reached Warning motor current max. Motor holding brake active Motor overload Motor running direction right Inverter overload Drive ready Drive ready to run TIA-PRO1 / Introduction TIA Portal Page 39 Siemens AG 2011
40 S7 Program for Controlling the Drive Hex F Bit Control word for Motor ON: Function ON/OFF 1 OFF 2 OFF 3 Pulse enable RFG enable RFG start Setpoint enable Fault acknowledge JOG right JOG left Control from PLC) Reverse (setpoint inversion) Motorpoti (MOP) up Motorpoti (MOP) down Command data set Bit 0 TIA-PRO1 / Introduction TIA Portal Page 40 Siemens AG 2011
41 Integrating a Drive in the HW-Config TIA-PRO1 / Introduction TIA Portal Page 41 Siemens AG 2011
42 MM420 Speed Control Control Word Main Setpoint CPU T QW 42 T QW 44 QD 42 PROFIBUS-DP Status Word Main Actual Value L IW 42 L IW 44 ID 42 TIA-PRO1 / Introduction TIA Portal Page 42 Siemens AG 2011
43 Controlling the MM420 with Monitor/Modify Variables Switch off: W#16#047E Rising edge for switching on! Switch on: W#16#047F Actual Value (Hexa) Act. Value (Decimal) Act.Val. (Frequency) Speed under rated load (rpm) TIA-PRO1 / Introduction TIA Portal Page 43 Siemens AG 2011
44 Keys on the Operator Panel Start the converter with parameterized ramp-up time Bring the converter to a standstill with parameterized ramp down rate. Press twice and the converter coasts to a standstill. Changes the direction of rotation Motor starts and rotates at the preset jog frequency. Motor rotates as long as the button remains pressed Parameter access. Is used to select the parameter number and to accept the value Increase parameter number or value Decrease parameter number or value This key has a series of functions: - Roll function to display the 5 most important values - More exact setting of parameters, e.g. decimal places - Jump to Parameter The display shows r0000 TIA-PRO1 / Introduction TIA Portal Page 44 Siemens AG 2011
45 PROFIBUS Communications Module: Setting the Address Switch number Add to address Example 1: Address = 9 on off off on off off off Example 1: Address = 88 off off off on on off on Some addresses have a particular meaning Address 0 Meaning PROFIBUS address is specified by Parameter P to 125 valid PROFIBUS address 126, 127 invalid PROFIBUS address TIA-PRO1 / Introduction TIA Portal Page 45 Siemens AG 2011
46 Setting the MM420 Parameters with the BOP If the PROFIBUS address was set from the hardware side, P0918 can only display Parameter number Value P P P P P P Comment Expanded parameter access Control signals from PROFIBUS PROFIBUS address of the MM420 Frequency setpoint from Potentiometer Ramp-up time 2 seconds Ramp-down time 2 seconds Setpoint before ramp-function generator: Setpoint after ramp-function generator: 50 Hz Setpoint frequency 50 Hz Setpoint frequency Internally generated ramp-function t P1120 P1121 t TIA-PRO1 / Introduction TIA Portal Page 46 Siemens AG 2011
47 From PROFIBUS to PROFINET What is PROFINET? PROFIBUS Industrial Ethernet PROFIBUS + Industrial Ethernet PROFINET TIA-PRO1 / Introduction TIA Portal Page 47 Siemens AG 2011
48 From PROFIBUS to PROFINET Topology comparison in a line PLC Ω Terminator PLC HMI Line HMI Line ET 200 Robot Ω ET 200 Robot Same Topology same components TIA-PRO1 / Introduction TIA Portal Page 48 Siemens AG 2011
49 From PROFIBUS to PROFINET Topology comparison with a spur line PLC PLC Ω Ω Spur HMI Line Star HMI Line DP Repeater PN Switch ET 200 Robot Ω ET 200 Robot Same Topology same components TIA-PRO1 / Introduction TIA Portal Page 49 Siemens AG 2011
50 From PROFIBUS to PROFINET Topology on PROFIBUS with wireless? PLC HMI Spur DP Repeater ET 200 Robot Wireless Mobile Panel Not possible with PROFIBUS TIA-PRO1 / Introduction TIA Portal Page 50 Siemens AG 2011
51 From PROFIBUS to PROFINET Topology on PROFINET with wireless! PLC HMI Robot Star Ring PN Switch Robot Mobile Panel IWLAN ET 200 Robot Wireless LAN is only possible with PROFINET TIA-PRO1 / Introduction TIA Portal Page 51 Siemens AG 2011
52 Customer Statement: When I switch off a PN-Device for maintenance then all downstream devices are also offline! PLC Ω Terminator PLC ET 200 HMI x 1. Remove robot Robot Ω ET 200 HMI 1. Remove robot Robot That s true, but what happens, if I remove the last device on PB? x x TIA-PRO1 / Introduction TIA Portal Page 52 Siemens AG 2011
53 Customer Statement: When I switch off a PN device for maintenance then all downstream devices are also offline! PLC Ω Terminator PLC ET 200 x x HMI x 2. Remove last device x Robot Ω ET 200 HMI When I remove on PB the last device, the whole PB- Segment does not work! 2. Remove last device x Robot TIA-PRO1 / Introduction TIA Portal Page 53 Siemens AG 2011
54 Customer statement: With PROFINET I only have short distances between two devices max. 100 meters A copper cable on Ethernet must not be longer than 100 meters! TIA-PRO1 / Introduction TIA Portal Page 54 Siemens AG 2011
55 Customer statement: With PROFINET I only have short distances between two devices max. 100 meters max. 100 meters More then 100 meters A copper cable on Ethernet must not be longer than 100 meters! TIA-PRO1 / Introduction TIA Portal Page 55 Siemens AG 2011
56 Customer statement: With PROFINET I only have short distances between two devices Optical connection More then 100 meters With optical cables, distances up to 120 km between two switches are p TIA-PRO1 / Introduction TIA Portal Page 56 Siemens AG 2011
57 Customer statement: With PROFINET I only have short distances between two devices max. 100 meters With a useful network design, distances longer than 100 meters are also possible. TIA-PRO1 / Introduction TIA Portal Page 57 Siemens AG 2011
58 Thank you TIA-PRO1 / Introduction TIA Portal Page 58 Siemens AG 2011
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