Remote Modular Controller (RMC) Integrated solutions based remote controller

Transcription

1 Data sheet DS/ EN Rev. B Remote Modular Controller (RMC) Integrated solutions based remote controller Introduction The RMC-100 controller design is based on our goal to improve modularity and scalability for our customers. The controller is DIN rail mounted, which allows more packaging options than our prior XSeries platforms. With these goals in mind, ABB has also designed a new Total Package solution, the XCORE, to house the RMC-100. The XCORE may be supplied as a standard enclosure with configurable options, or as a completely custom design that is built and assembled to individual customer requirements. There is no other platform in the industry with such a dynamic range. A single RMC-100 is capable of managing liquids and gas measurement, automation, and asset data concentration in large production and transmission facilities, all the way down to an RTU for smaller systems. This eliminates the uncertainty in trying to choose a closed-ended model of a product family that will offer the adaptability needed to survive an ever-changing industry. The RMC-100 s expandability and scalability will ensure it will remain an asset for many years into the future.

2 Remote Modular Controller RMC-100 Unmatched scalability and functionality in a single board controller 12Vdc Battery Port 12-24Vdc Power options 2 X PIs 2X communications module ports software configurable as RS232, RS485 or RS422 USB device LCD graphic display plus four navigation buttons 2 port Ethernet switch 2X TFIO busses up to 44 TFIO modules Serial MMI µsd 6X DIs/DOs 4X AIs 1X AO The RMC-100 is a new class of controller with backward compatible functionality based on ABB Totalflow software, communications, and IO technologies. The RMC-100 is the first in a series of major upcoming steps into a next generation G5 platform. The existing end user knowledge base, work processes, and benefits that Totalflow customers trust are utilized within the G5 series. General features DIN Rail mount enclosure Class 1, Div 2 area classification Operating temperature -40 C to 70 C 300MHz or 720MHz options available at purchase Floating point co-processor Extensive serial port extensibility via factory certified Ethernet-to-serial converters On-board 12Vdc lead acid battery charger controller compatible with solar panel inputs 9-30Vdc external power capability Dual software images (active/standby) Backward compatible implementation of G4 software application suite Backward compatible support for Modbus and Totalflow native protocols Forward compatible support for next gen IO modules and communications expansion options 2 DS/ EN Remote Modular Controller (RMC)

3 General specifications Specification item Operating voltage range Nominal power Dimensions Width Height Depth Installed depth lnput / Output Maximum battery capacity Mounting Operating temperature Electromagnetic compatibility EMC Directive 2004/108/EC Hazardous location certification (North America) Description Vdc (+/- 20% variation, acceptable input range 9 30 Vdc) 1.5 watts (5A maximum with external options) 7.56 inches (19.20 cm) 8.31 inches (21.11 cm) 1.72 inches (4.37 cm) On DIN rail: 1.79 inches (4.55 cm) 6 DI/DO, 2 PI, 4 AI, and 1 AO 30 Ah DIN rail mounts on a wall or enclosure that meet the environmental ratings for the environment of the location. -40 C to 70 C (-40 F to 158 F) (-40 C to 60 C (-40 F to 140 F) with battery connected) Storage temperature of -40 C to 85 C (-400 F to 185 F) or greater TFIO of -40 C to 70 C (-40 F to +158 F) Emissions (Other): FCC CFR 47, Part 15, Subpart B, Class A (FCC Emissions) IECS-03, Issue 4, CAN/CSA-CEI/IEC CISPR 11 Class A (Canada ITE Emissions) AS/NZS CISPR 11, Class A (Australia/New Zealand) Emission EN : Radiated and conducted Class A Immunity EN to: EN , ESD, 8 kv Air, 4 kv Contact EN , RFI, 10 V/m EN , EFT, 1 kv to AC, 0.5 kv to DC & Signals EN , Surge, 2 kv CM, 1 kv DC & Signals EN , Conducted, MHZ, 3 Vrms EN , Magnetic Fields, 3 A/m 50/60 Hz According to standards for the assurance of fundamental safety requirements in the United States of America: UL No : Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use Part 1: General Requirements ANSI/ISA : Non-incendive Electrical Equipment for Use in Class I and II, Division 2 and Class Ill, Divisions 1 and 2 Hazardous (Classified) Locations ANSI/UL : Explosive Atmospheres Part 0: Equipment General Requirements ANSI/UL : Explosive Atmospheres Part 15: Equipment protection by type of protection n UL No 50E: Enclosures for Electrical Equipment, Environmental Considerations According to CSA standards for the assurance of fundamental safety requirements in Canada C22.2 No :12: Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use Part 1: General Requirements C22.2 No 0-10: General Requirements C22.2 No 213-M1987: Non-incendive Electrical Equipment for Use in Class I, Division 2 Hazardous Locations Industrial Products C22.2 No :11: Explosive Atmospheres Part 0: Equipment General Requirements C22.2 No :12: Explosive Atmospheres Part 15: Construction, test and marking of type of protection n electrical apparatus C22.2 No 94-2: Enclosures for Electrical Equipment, Environmental Considerations C22.2 No 60529:05: Degrees of protection provided by enclosures (IP Code) Remote Modular Controller (RMC) DS/ EN 3

4 Remote Modular Controller RMC-100 Specifications and features Processor and memory features The RMC board integrates a processor that is available in two speeds: 300 MHZ in the standard controller or purchase upgrade of 720 MHZ with 256 MB mddr M SRAM, 32 M Flash and 256 bytes of serial E2PROM. Table 6 provides the memory components of the electronic board. The main board includes: Component Description Flash A 32-bit flash is used for flash device software image, configuration and measurement data in the AM3356. RAM A low power DDR memory (LPDDR) (2 Gb) is used for RAM storage on the processor. Clocks A high accuracy/stability TCXO k Oscillator is specified to ensure accurate clocks / RTC for the AM335x for measurements (+/-5 ppm accuracy, 5ppm drift over time) A standard 50 ppm Oscillator at 25 MHZ is used. LCD Interface Parallel 128 x 64 Graphic LCD with backlight Directional button Interface Dedicated 4 button interface: up, down, left, and right Core processor Cortex A8 processor / 256 MByte mddr Memory 128 Mbyte mddr 1Gb EMMC Flash for application data and configuration files permanently storage 256 byte E 2 PROM to storage factory supplied registry (MAC address, etc.) Operating speed 300 MHZ or 720 MHZ option at purchase time Communication ports 2 software configurable RS232/RS485/RS422 pluggable serial ports with 2 communication modules 1 USB 2.0 device interface 2-port onboard 10/100 Mbps Ethernet switch 1 MMI port backward compatible with G4 MMI port Digital input/output 6 open/drain outputs; each pin is configurable as input or output Analog inputs 4 single-ended channels, 0-10 Vdc or 0-20mA loop Analog output 1 four-wire analog output, 0-10V/4-20mA (non-isolated, 4-20mA) Analog to digital resolution 24-bit maximum resolution ( % FS) 24-bit nominal resolution (0.0015% FS) Pulse inputs 2 Dedicated Pulse Inputs with configurable de-bounce (with no de-bounce 0 to 20 KHz; with de-bounce 0 to 550 khz) I/O scan rate Configurable up to 4 times per second I/O expansion interfaces 2 independent TFIO module buses 1 RMCIO Expansion interface (Available for future use) 1 Type-A USB COM expansion (Available for future use) Power 12 Vdc d Lead Acid (SLA) battery input 9 30 Vdc External power source (no battery) Charger Solar: 12Vdc solar charger controller; solar panel maximum 30 watts (60 C) External: Maximum 26Ah SLA battery when using integrated charger controller Security switch On/Off supported in combination with two configurable security code levels. Security switch functionality is backward compatible with G4 XSeries Time-based stability ± 7.5 ppm (parts per million) 4 DS/ EN Remote Modular Controller (RMC)

5 Communication ports Ports configuration for local communication support either local access from a host system or connection to external devices or peripherals. Ports configured for remote communication connect the RMC to a communication network and allow remote access or management over that network. The RMC has six onboard communication ports: Port name Use COMM 1 and Remote communication configurable COMM 2 for either RS232, RS485 or RS422 MMI Local communication ETHERNET 1 Local communications (high-speed TCP/IP-based local operator interface) Remote communication using TCP/IP connections over a network (Management port) 100 Mpbs or 10 Mpbs Full duplex ETHERNET 2 Daisy chain other Totaflow equipment or connect Ethernet-to-serial devices 100 Mpbs or 10 Mpbs Full duplex USB 2.0 (full speed Local communication (high-speed serial local and high-speed mode) operator interface) COMM EXPANSION Provide interface functionality to a variety of (future use) expansion interfaces such as COMM modules, USB Host and Ethernet Remote Modular Controller (RMC) DS/ EN 5

6 Remote Modular Controller RMC-100 Specifications and features On-board IO Analog input features) Electrical specification (each point) AI Mode AI Input Voltage AI Input Current AI Input Impedance (voltage mode) AI Input Impedance (current mode) AI Current Source Max AI Resolution AI Input Protection Analog output features Electrical specification (each point) AO Input Voltage AO Output Current AO Sink to Source Resistance AO Voltage Sourcing AO Current Sourcing AO Output Resolution AO Output Protection Value Voltage / Current 0 30 Vdc 0 20 ma 90kΩ typical 255Ω typical 25mAdc max 24-bit 32 Vdc typical Value 0 30 Vdc 0 24 ma 154 Ω V input to RMC 0.6 V typical 0-24 madc 16 Bit Resolution DAC Output 32 Vdc typical Pulse input features Electrical specification (each point) Value PI Open Circuit Voc 5 Vdc PI Pull up Resistance 10kΩ PI Input Capacitance in Low Pass Filter Mode 0.1µF PI Input Frequency Range with De-bounce Enabled Hz PI Input Frequency Range with De-bounce Disabled 0-20 khz Digital input and output Electrical specification (each point) Value DI/DO Voltage 0 30 Vdc DI V low threshold 0.8 Vdc default, configurable (0-30 Vdc) DI V high threshold 2.4 Vdc default, configurable (0-30 Vdc) DI V pullup 3.4 Vdc +/- 0.3 Vdc DI Iminsink 0.2mA DI/DO Rinput 75kΩ nominal DI/DO leakage 450uA typical DI/DO Vtvs 32Vdc typical DO Type FET Open Drain (OD) 6 DS/ EN Remote Modular Controller (RMC)

7 Software modularity The software design represents significant modularization through use of object oriented design principles. This allows a flexible and stable real time environment. Totalflow supplied objects (applications) can be enabled in our factory or by the user, one or more times on the same device. Supported software applications continually grow. A sample of standard applications include: AGA3 orifice meter run ISO 5167 orifice meter run VCone meter run AGA7 meter run (rotary/turbine/ultrasonic) Coriolis gas application Liquid measurement (Linear): Oil, light hydrocarbon, or water Real-time Data logger (trending) RAMS (Alarming, Exception Reporting) Operators (simple custom math / logic) Selectable Units (user selectable engineering units) Tank level application Therms master application (host polling for gas quality) Therms slave application (slave receiving gas quality) NGC Client (Ethernet connection to NGC for gas quality) XMV (MODBUS multivariable) Interface (for Multiple DP meter runs) Multiple protocols (Totalflow native low power, Modbus slave (binary/ascii), Modbus master (binary/ascii), Enron Modbus, LevelMaster, ABB 266 XMV Multivariable) IO expansion TFIO modules The RMC provides added hardware functionality by allowing the addition of modular I/O as needed with two independent TFIO interfaces, TFIO A and TFIO B. Each TFIO interface supports up to 22 TFIO modules (44 total), meaning you can support more applications across the entire well pad. Remote Modular Controller (RMC) DS/ EN 7

8 Contact us ABB Inc. Process Automation Toll-free: Quotes: totalflow.inquiry@us.abb.com Orders: totalflow.order@us.abb.com Training: totalflow.training@us.abb.com Support: totalflowsupport@us.abb.com Main Office 7051 Industrial Boulevard Bartlesville, OK Ph: California Office 4300 Stine Road, Suite Bakersfield, CA Ph: Texas Offices 3700 West Sam Houston Parkway South, Suite 600 Houston, TX Ph: South County Road 1290 Odessa, TX Ph: Eagle Ford Road Pleasanton, TX Ph: Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2016 ABB Inc. All rights reserved Product webpage DS/ EN Rev. B Kansas Office 2705 Centennial Boulevard Liberal, KS Ph: