FUE 10 FUE-M/S 85A FUE-M/S 86A

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1 en Inverter FUE 10 FUE-M/S 85A FUE-M/S 86A Operator's manual

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3 1. Foreword Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety information in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this operator's manual. Your Wacker machine will reward you with troublefree operation and a high degree of availability. Defective components must be replaced immediately. All rights, especially the right for copying and distribution, are reserved Copyright 2007 by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express permission in writing from Wacker Construction Equipment AG. Any type of reproduction, distribution or saving on data carriers of any type or method not authorized by Wacker represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications - even without special notice - which aim at further improving our machines or their safety standards. 3

4 Table of contents 1. Foreword 3 2. Safety information General instructions Operation Safety checks Maintenance Transport Maintenance checks Technical data 9 4. Note Protective measures in conjunction with electronic inverters Class rating I (grounded conductor) Class rating III (protective low voltage) Connecting the inverter Assembly Turning on the inverter Turning off the inverter Testing the insulation monitor Operator's controls FUE FUE-M/S 85A FUE-M/S 85A/ FUE-M/S 85A/460RC FUE-M/S 86A Malfunctions Disposal Environmentally friendly recycling...22 EC Declaration of Conformity 23 DIN EN ISO 9001 Certificate 25 4

5 Inverter Safety information 2. Safety information for electronic frequency and voltage inverters 2.1 General instructions Inverters may only be worked on independently by persons who are at least 18 years of age, are physically and mentally fit for this job, have been instructed in operating inverters and have proved their abilities to the employer may be expected to carry out the job they are charged with carefully. You must have been assigned to work on the inverters by the company Inverters may only be operated according to their intended use, taking the operator's manual of the manufacturer and this safety information into account The persons charged with the operation of inverters must be made familiar with the necessary safety measures relating to the machine. In case of extraordinary uses, the employer shall give the necessary additional instructions. 2.2 Operation The function of operation levers (operator's controls) and safety devices must not be influenced or disabled You must ensure that the inverter is only attached to the voltage and frequency indicated on the rating plate. Choose correct cross section for extension cord. SV00078en.fm 5

6 Safety information Inverter Only for FUE FUE-M/S 86A: The frequency converter may only be connected to and operated with electric power supplies that have < 30 ma residual current protective devices. For all other machines: The frequency converter may only be connected to and operated with electric power supplies that have < 30 ma residual current protective devices (type B) Before you start up the inverter, make sure that the machine is in a vertically stable position to prevent it from tipping over, sliding away or falling down Do not insert or pull out the power plug as a means of turning the machine on or off. The same applies to the machines to be connected to the inverter The power cable of the inverter must not be used to pull out the plug from the plug receptacle Protect electric cable from heat, oil, and sharp edges Electrical equipment and material may only be used if they comply with operational and local safety requirements. They must be in proper condition and this condition is to be maintained Do not operate the inverter in areas where explosions may occur. Danger to life SV00078en.fm 6

7 Inverter 2.3 Safety checks Safety information Before starting operation, the operator has to check that all control and safety devices are functioning properly Check electric cables for damage on a regular basis Inverters may only be operated with all safety devices installed If defects on the safety devices or other defects impairing the operational safety of machine are observed, the supervisor must be informed immediately If there are defects jeopardizing operational safety, the machine has to be switched off immediately. 2.4 Maintenance Only use original spare parts. Alterations to this machine, incl. adjustments of the frequency set by the manufacturer may only be carried out with the express permission of WACKER. In case of nonobservance, all liability shall be refused Disconnect the inverter from the electrical power supply system before carrying out maintenance and repair work Work on the electric parts of the machine may only be carried out by skilled technicians The green-yellow grounded conductor of the connecting cable must be longer so that it will not be torn off if the strain relief fails. If interrupted, it can cause fatal injury. After conducting repairs, check the grounded conductor for continuity As soon as maintenance and repair jobs have been completed, all safety devices must be properly reinstalled Do not clean the machine with a high pressure washer. SV00078en.fm 7

8 Safety information 2.5 Transport Inverter For the loading and transportation of inverters with lifting gear, suitable sling chains must be secured at the relevant fixing point When inverters are being transported in vehicles, precautions have to be taken to ensure that they do not slip or fall over. 2.6 Maintenance checks According to the conditions and frequency of use, inverters must be checked for safe operation by a technician, for example at a WACKER service station, at least once every 6 months and repaired if necessary. Please observe the appropriate rules and regulations valid in your country. SV00078en.fm 8

9 3. Technical data Technical data FUE 10/042/200 FUE 10/250/200 FUE-M/S 85A Item no Width x Height x Depth mm: 500 x 550 x x 500 x 550 Operating weight (mass) kg: Power supply value (input) Input voltage V: ~ Frequency Hz: Input current A: Power kva: 17 9 Connecting cable Delivery (output) 2.5 m with 32 A CEE plug 2.5 m with 16 A CEE plug Output voltage V: 42 3~ 250 3~ 42 3~ Frequency (programmable) Hz: (0-150) (0-150) Output current A: Power kva: Number of plug receptacles 4 CEE 32A Protection class IP 54 IP 44 Sound pressure level (L PA ) at operator's station db(a): < 70 TD00679en.fm 9

10 Technical data FUE-M/S 85A/460 FUE-M/S 85A/460RC FUE-M/S 86A Item no Width x Height x Depth mm: 500 x 550 x 580 Operating weight (mass) kg: 42 Remote control X Power supply value (input) Input voltage V: 460 3~ 230 1~ Frequency Hz: Input current A: Power kva: 9 9 Connecting cable Delivery (output) 2.5 m without plug 10 m without plug Output voltage V: 42 3~ Frequency (programmable) Hz: (0-150) Output current A: Power kva: Number of plug receptacles 4 CEE 32 A Protection class IP 44 Sound pressure level (L PA ) at operator's station db(a): < 70 TD00679en.fm 10

11 Note 4. Note 4.1 Protective measures in conjunction with electronic inverters In addition to the protective measures, machines are divided into class ratings. The class ratings specify protective measures to be taken to prevent direct contact. A distinction is made between class ratings I, II and III. Class rating I II III Designation Grounded conductor Protective insulation Protective low voltage 4.2 Class rating I (grounded conductor) Power supply-dependent protective measures are protective measures with a grounded conductor. The grounded conductor is connected to the inactive bodies of electrical operating equipment. The grounded conductor (PE) for insulated lines must be marked greenyellow in its entirety. Power supply-dependent protective measures shut off excess current protective devices located upstream if an error occurs. In the TT-net and TN-S-net: Protect plug receptacles up to 16 A for single-phase operation with residual current protective devices that have a rated residual current of < 30 ma. Protect 3-phase plug receptacles up to < 32 A with a residual current protective device that have a rated residual current of < 30 ma. For operation with electronic inverters, an "all-current sensitive residual current protective device" with 30 ma must be used. If this is not possible due to high stray currents (contingent on EMC line filters), a differential current monitor must be employed. T00871en.fm 11

12 Note Caution: Due to the high stray current levels of the interference filter, make sure that the inverter is only connected to one fault current protective switch. This will prevent the fault current protective switch from being triggered inadvertently. 4.3 Class rating III (protective low voltage) Protective low voltage are rated voltages up to 50 V of AC current. The protective low voltage prevents the build-up of a dangerous contact voltage. Safety transformers are permitted for generating protective low voltages for which the low-voltage side has no conductive connection to the power supplying network. The inverter must be grounded with the grounded conductor connection! T00871en.fm 12

13 Connecting the inverter 5. Connecting the inverter 5.1 Assembly Assembly instructions for the version without plug receptacle Danger to life Danger of electrocution! Only a qualified electrician is permitted to assemble the plug and perform a safety check according to the directives in effect. Observe the assembly instructions! 5.2 Turning on the inverter Insert the plug into a suitable plug receptacle. Only for FUE-M/S 85A/460 (RC): Turn on the machine with the main switch. The green LED lights up when the machine door is closed. For all machines: Turn on the machine with the green ON button. The white LED lights up when the inverter is ready for operation. The green LED lights up if the temperature of the installed transformer is OK. (A soft humming sound can be heard) Turn on the connected vibrator with the circuit breaker. 5.3 Turning off the inverter Turn off the connected vibrator with the circuit breaker Turn off the machine with the main switch or the red OFF button. All LEDs go out. T01108en.fm 13

14 Connecting the inverter 5.4 Testing the insulation monitor Only for FUE 10/250/200: The function of the insulation monitor can be tested with the touch button with control lamp: The machine must turn off when the touch button with control lamp is pressed. The green LED goes out. T01108en.fm 14

15 6. Operator's controls Operator's controls 6.1 FUE 10 Green LED for temperature indicator. Touch button with control lamp for insulation monitor (only FUE 10/250/200) Frequency controller Circuit breaker on/off * On/Off button with white LED Switched to the left: FUE does not output voltage Switched to the right: FUE outputs voltage 6.2 FUE-M/S 85A Circuit breaker on/off * Frequency controller On/Off button with white LED Switched to the left: FUE does not output voltage Switched to the right: FUE outputs voltage T01108en.fm 15

16 Operator's controls 6.3 FUE-M/S 85A/460 Green LED transformer temperature Green LED machine door Frequency controller Circuit breaker on/off On/Off button with white LED Motor protection switch Frequency display Main switch T01108en.fm 16

17 6.4 FUE-M/S 85A/460RC Operator's controls Receiver Green LED machine door Green LED transformer temperature Circuit breaker on/off Frequency controller On/Off button with white LED Stop radio communication Start radio communication Increase frequency Reduce frequency Turn off load Turn on load Motor protection switch T01108en.fm 17

18 Operator's controls Frequency display Main switch T01108en.fm 18

19 6.5 FUE-M/S 86A Operator's controls Green LED transformer temperature Green LED machine door Inverter malfunction Frequency controller Circuit breaker on/off Preselection IR/AR On/Off button with white LED Motor protection switch T01108en.fm 19

20 Malfunctions 7. Malfunctions Only for FUE-M/S 85 and FUE-M/S 86: Malfunction Cause Remedy FUE does not start Green LED machine door is not lit Vibrators are not working * Machine door is open * LED defective * Frequency is too low * Fuse has blown * Close machine door * Replace LED * Increase frequency via frequency controller * Activate fuse * Use other plug receptacle For all machines: Malfunction Cause Remedy FUE does not work None of the LEDs are lit * CEE plug is plugged in to the receptacle, * There is no voltage present FUE does not work None of the LEDs are lit FUE does not work White LED is lit, green LED is not lit FUE is working White or green or both LEDs are not lit FUE starts sluggishly * Fault current protective switch in the worksite switchgear assembly was triggered * Inverter module in the FUE defective * Inverter module in the FUE defective The transformer temperature is too high LED defective Power demand of the connected machines is too high Reset the fault current protective switch * Have machine repaired 1 * Turn machine off, disconnect it from the power supply and allow it to cool down in the air * Only use air as a cooling medium Replace LED * Observe the power specifications on the rating plate, * Reduce the number of machines T01108en.fm 20

21 Vibrators are not working Socket is switched off * Defective vibrator cable (check whether line is damaged) * Vibrator defective Malfunctions * Disconnect machine * Check machine * Switch on motor protection switch * Check the machine current setting at the motor protection switch, switch on again if required * Check current consumption of the machine 1 Have machine repaired by Wacker Service, your Wacker subsidiary or your Wacker dealer. Addresses can be found on the Wacker homepage. T01108en.fm 21

22 Disposal 8. Disposal 8.1 Environmentally friendly recycling Recycle the machine in an environmentally friendly way observing the regional regulations and directives, e.g. the European Directive for old electrical and electronic equipment. Do not dispose of the machine in household rubbish. It must be disposed of separately. T01088en.fm 22

23 EC Declaration of Conformity Wacker Construction Equipment AG, Preußenstraße 41, München certifies that the construction machine: 1. Category: 2. Model: Inverter FUE... / KTU Machine number within the type series number: , , , , , , , , , , , , , , , , , , , , , , , was produced in accordance with the following directives: 98/37/EEC 89/336/EEC 73/23/EEC Please keep this document in a safe place C en.fm Dr. Stenzel Head of Research and Development

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25 DIN EN ISO 9001 Certificate

26 Wacker Construction Equipment AG - Preußenstraße München - Tel.: +49-(0) Fax: +49-(0) Wacker Corporation - P.O. Box Menomonee Falls, WI Tel.: +1-(1)(262) Fax: +1-(1)(262) Tel.: (800) Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: Fax:

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