Dimensional Signage. Digital Graphics. Electric Signs. Display Advertising.
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1 Dimensional Signage Digital Graphics Electric Signs Display Advertising
2 MULTICAM, INC. A large number of high-quality sign and graphics software design packages were being introduced in the early 1990 s and Machine Automation Technologies recognized the need for an open source CNC machining system. We introduced the first fully open architecture CNC router to the sign making industry at the ISA show in Miami in 1992 and in 1993 we introduced the MultiCam brand MC-44 at the ISA show in Las Vegas. The rest is history. The brand became so popular we renamed the company MultiCam! Through the years, we continued to provide innovative solutions to the sign making industry and were the first to offer rigid, high-speed, large format tables for the electric sign market. Our worldwide distribution allowed us to find products like the spiral O flute cutter which revolutionized the acrylic letter cutting process. The introduction of an affordable automatic tool changing system made multi-tool, 3-dimensional carving a real possibility and our bar-code scanning interface helped automate the work flow for production sign shops. This legacy of innovation continues today with the introduction of our exclusive automatic knife changing system which will once again afford our customers the competitive advantage. High-tolerance, large work envelope CNC machining capability 6-axis welding robot for seam welding of frames
3 Features & Specifications Guide for MultiCam 1000 Series CNC Router Entry Level Price......Cutting Edge Performance! The industry challenge was to build a rigid, reliable CNC Machine platform with excellent performance at an entrylevel price. Over 15 years of cutting-edge, industry-leading design experience resulted in MultiCam s 1000 Series Router, a machine that offers a price/performance breakthrough in CNC Router design. The MultiCam 1000 Series Router has more standard features than any other machine in its class, and is the perfect solution for sign manufacturing and applications requiring value, performance and price in a CNC Router. MultiCam, Inc West Royal Lane DFW Airport, Texas fax sales@multicam.com All specifications subject to change MultiCam, Inc. All Rights Reserved. Innovation. Quality. Performance. 1
4 ROUTER 1000 Series Router The 1000 series router is a solid production machine at a very affordable price. It is engineered from the ground up to take on any sign project you can design. Features include: Heavy all steel plate frame base Precision 25mm linear bearings throughout Extruded aluminum gantry with cast aluminum supports Collet or automatic tool change spindles High-speed machining options Tangential knife and MultiVision options Vacuum tables for easy fixturing Many Hard Rock Café electrical signs are manufactured using Multicam CNC routers 3000 series router in production at Sawatzky Imagination Corporation Edge Finish is Critical MultiCam machines produce the best edge finish in the industry and nothing shows it better than acrylic. The only way to get our polished edge is through machine rigidity and the absence of vibration. This is very hard to do with less expensive components. Our build quality speaks for itself in the parts you produce. ¼ O flute cutter, 32,000 RPM, 225 IPM, one pass
5 1000 Series Specifications No machine offers more standard features than the MultiCam. Solid steel frame construction High-frequency 4hp spindle EZ Control user-friendly operator interface Automatic Tool Calibration High Speed 3-axis Motion Controller Precision dual X-axis micro stepping drives Cast dust collector shroud/pressure foot 25 mm linear ball bearing rails for maximum stiffness ATC (Automatic Tool Changer) The 1000 series machine is available with an optional Linear Automatic Tool changing system. The frame of the table has been extended so that the tool changer does not cut into or reduce the standard working area. The number of tool locations is dependent on the width of the machine. All ATC systems come standard with Automatic Tool Calibration and the tool change routines are built into the controls which simplifies integration to your favorite CAM software. Working Surfaces For a low cost manual clamping working surface, there is the aluminum t-slot table vacuum plenum construction or choose the optional medium pressure phenolic grid tops with and without vacuum zoning. Choose from a selection of MultiCam vacuum pump options. 2
6 1000 Series Specifications Base Frame A solid steel frame design is standard on the popular 1000 Series CNC Router. The new 1000 Series Router frame provides a heavy and accurate linear platform which translates into vibration free motion for clean smooth cuts. Fork lift tubes are integral to facilitate rigging and installation. Precision datums are machined into the X-axis beams to allow accurate linear bearing positioning. Gantry The Gantry tube is engineered for maximum stiffness from aircraft quality aluminum extrusion. Rigidity is ensured by 10mm wall thickness. References for the precision linear bearings are extruded in the design and have excellent parallelism. The rack is on top of the extrusion in a position to minimize swarf and chip contamination. Gantry Supports Gantry supports are cast aluminum. They are machined on a four-axis horizontal machining center to guarantee perpendicularity. The castings give very stiff support to the gantry tube. Linear Bearings The 25mm ball linear bearing profile rails with stainless spring steel strip covers are standard in the Y and Z axes. 35 mm bearings are standard in the X axis. Linear bearings feature: High rigidity and top load capacities in all load directions Lowest possible noise level and best running characteristics High torque load capacity 4 bearing packs per axis 30,400 Nm or 22,421 lb-ft dynamic capacity per pack 3
7 1000 Series Specifications Z Screw Assembly The 1000 series utilizes a ½ diameter stainless steel lead screw. This is held firmly in place by a precision mounting block with dual angular contact ball bearings for high axial force loads. A brass lead screw nut carries the Z-axis load. Drive Motor System The 2 phase digital, brushless, synchronous electric motors Multicam has selected for the 1000 Series have undergone extensive testing. The inductance and resistance of the windings are optimized for system smoothness. The integrated digital motor drives have also been optimized to run these motors efficiently. Drive Assembly The transmissions on both the X-axis and Y-axis are both based on an aluminum casting and feature steel cable urethane belt drives. The output pinions are supported by a dual bearing arbor with wide bearing separation for optimum stiffness. 4
8 Perske 4 HP VS50 Spindle The Perske 4 HP VS50 spindle is a high performance German made electric rotating spindle ordered by MultiCam for its quiet process. The Perske VS50 collet spindle comes standard from Multicam with fan cooling. This 2 bearing collet spindle is ideal for cutting applications where smaller diameter tooling is used. These spindles come standard with ER 25 collets capable of handling shank diameters up to 5/8 inch. Collet wrenches are included with the system. The spindle inverter drives communicate with our CNC controller via Modbus. This enables us to give instantaneous velocity commands with no accuracy deviations or analog reference drifting. In addition this advanced communication technique allows the current draw to be monitored at the user interface. This is useful for keeping track of tool wear and setting feedrates. MultiCam LP 1025 West Royal Lane DFW Airport, Texas fax sales@multicam.com All specifications subject to change MultiCam L.P. All Rights Reserved.
9 Perske 4 HP VS50 Spindle Low, easy maintenance - No lubrication, the only maintenance needed is to keep the cover nut and collet clean. Auto Starting - The spindle is automatically started at the beginning of the file and turned off at the end. Digital Spindle Speed - Digital, programmable spindle speed gives real time feedback of the current spindle speed. Exact spindle speeds can be entered in the files and adjusted at the keypad in real time. Torque Monitoring - The current draw of the spindle is displayed on the keypad during cutting. This allows the user to monitor the cutter for wear. Standard Collets - All spindles use standard ER collets. ER collets are inexpensive and are readily available. RPM: 4,000-24,000 Cooling: Electric Fan Construction: 2 Bearing Spindle Collet Type: ER 25 Standard Power: 208/230 V, 3-Phase Optional Power: 380/460 V, 3-Phase Systems Available On: 1000 Series 3000 Series 5000 Series MT Series 220/ (5.5) 1.2 Nm.75 Nm All specifications subject to change MultiCam L.P. All Rights Reserved.
10 Head assembly with router, optical digitizer, oscillating and kiss-cut knife cartridges MultiCam EZ Knife System The MultiCam EZ Knife system was developed to serve markets that require mechanized knife cutting, creasing, and perforation operations. The cartridge based, tangential system supports rotary, kiss cut, drag, oscillating and ultrasonic cutting technologies. Choose from many blade types including rotary, spear point, utility, kiss cut and more. MultiCam high-performance motion control systems, heavy-duty construction and a popular range of table sizes bring a new level of performance and utility to knife cutting. EZ Knife Cartridge Options Oscillating Crease Rotary Kiss Cut Drag EZ knife cartridges come in both short and long versions to accommodate the different tool options. They are precision manufactured from aircraft grade aluminum block and have a quick release, bayonet mount. MultiCam offers an optional automatic tool changer to change the cartridges under program control.
11 MultiVision Digital Registration System MULTIVISION MultiVision is a digital camera/software based system that can visually recognize media registration marks and automatically compensate for skew, distortion and image drift. The MultiVision system easily integrates into your existing workflow and is fully compatible with all the major RIP software packages. You simply add reference marks (fiducials) to your print file and output to the printer. Once the finished media is placed on the MultiCam CNC machine, the MultiVision digital camera will automatically search for the registration marks. The software will then compare the actual printed images to the original file, make the necessary tool path adjustments, and instruct the machine to make the corrected cuts. MultiVision is an open architecture system that easily integrates with traditional graphic arts and CAD/ CAM software packages, allowing the user maximum long-term flexibility. Digital Express knife cutting foam core in production MultiVision Digital Camera and fiducial lighting system Multiple Cutting Technologies Cost effective 1000 series router/knife/vision system Digitally printed images have become the mainstay in our industry. MultiVision allows you to use this technology and cut images on many different materials using a variety of cutting technologies. MultiCam manufactures cost-effective CNC Routers, Plasmas, Lasers, Knife Cutters and waterjets that are all compatible with MultiVision and are designed to improve your workflow efficiency.
12 EZ CONTROL The MultiCam EZ Control is at the heart of every MultiCam cutting solution. Incorporating state-of-the-art CNC computer technology, it features an incredibly easy-to-use, human-machine interface that separates it from the competition. EZ Control allows you to use your existing workforce and eliminates the need for operators to be G-code literate. With a few minutes of training, any shop employee can operate a MultiCam machine. EZ Control comes complete with EZ Suite, a set of powerful MS-Windows based software applications: Job Server The Job Server is an advanced communication program that connects the MultiCam machine operator with job files on a computer or a network using a standard Ethernet connection. The machine operator can easily access the files via the EZ Control keypad. Job Console EZ Control Keypad While EZ Control is based on a handheld keypad, if chosen, Job Console can be loaded on any Windows based PC to act as the graphical interface between the cutting system and the operator. Job Console allows the operator to preview and execute jobs as well as monitor the job progress, pause and resume the job, move to a specific point in the job, and move through the job a single cut at a time. Job Editor The Job Editor is an advanced yet easy-to-use application that allows the operator to preview and edit jobs through resizing, repositioning or modifying current job files. Job Editor Job Reporter The Job Reporter generates reports on machine use and job production cycles. The report results can be filtered and modified to obtain general or specific information. Job Reporter Advanced Graphical Interface (AGI) The optional Advanced CNC Interface is powerful, easy-to-use and allows the user to run the MultiCam EZ Suite software plus other productivity and CAD/CAM software programs while the machine is executing a job. We make it EZ to take your profits to the next level! AGI
13 1000 Series Specifications Standard Features Leveling Feet Tool Box Operation Manual Electrical Schematics 5
14 1000 Series Specifications 1000 Series Specs (inches) Z-Axis Clearance: 4.5 Z-Axis Travel: 6" Repeatability: +/-.001" Cutting Speed: 800 ipm Rapid Traverse: 1000 ipm Drive System X and Y axis: Rack and Pinion Drive System Z axis: Lead Screw Standard Work Surface: Aluminum T-Plate Extrusion L Size Chart (inches) H WORKING WEIGHT MODEL L W H AREA LBS x x x x x x Series Specs (metric) Z-Axis Clearance: Z-Axis Travel: Repeatability: +/ Cutting Speed: 800 ipm Rapid Traverse: 1000 ipm Drive System X and Y axis: Rack and Pinion Drive System Z axis: Lead Screw Standard Work Surface: Aluminum T-Plate Extrusion W Size Chart (metric) 1000 Series MODEL L W H WORKING AREA WEIGHT Kg x x x x x x
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