MOTION COORDINATOR MC405 Quick Connection Guide

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1 CAN PORT FOR TRIOCAN I/O, DEVICENET SLAVE, CANOPEN OR USER PROGRAMMABLE INPUTS INCLUDING REGISTRATION INPUTS BI-DIRECTIONAL I/O ANALOGUE INPUTS AND ANALOGUE OUTPUTS, WDOG RELAY PANEL MOUNT AND DIN RAIL MOUNT LED DISPLAY AND STATUS LED S RS / RS5 MODBUS-RTU, HOSTLINK OR USER PROGRAMMABLE ETHERNET PROGRAMMING, MODBUS- TCP, ETHERNET IP MICRO SD CARD 5 ENCODER CONNECTIONS (MHZ) OR DRIVE AS STEPPER OUTPUT (MHZ) MOTION COORDINATOR MC05 Quick Connection Guide (Please refer to the Motion Coordinator Technical Reference Manual for Full Details)

2 5-WAY CONNECTOR This is a 5 way.5mm pitch connector. The connector is used both to provide the Volt power to the MC05 and provide connections for I/O expansion via Trio s CAN I/O expanders. A V dc, Class transformer or power source must be provided as this powers the unit. This Volt input is internally isolated from the I/O Volts and the +/- voltage outputs. V+ CAN - H SHIELD CAN - L V- The V (V+) and (V-) MUST be connected as they power the MC05. The MC05 is grounded via the metal chassis. A screw is provided on the chassis at the rear to allow an earth strap connection if needed. It MUST be installed on an unpainted metal plate or DIN rail which is connected to earth. The CAN connections are optional. RJ5 CONNECTOR A standard Ethernet connector is provided for use as the primary programming interface. The Trio programming software, Motion Perfect, must be installed on a Windows based PC that is fitted with an Ethernet connection. The IP address is displayed on the MC05 display for a few seconds after power-up or when an Ethernet cable is plugged in. Ethernet cable must be CAT 5 or better.

3 SERIAL CONNECTIONS Serial Connector 5 Pin Function Note RS5 Data In A Rx+ Serial Port # RS5 Data In B Rx- RS Transmit Serial Port # Serial 5 RS Receive Serial Port # 5V RS5 Data Out Z Tx- Serial Port # RS5 Data Out Y Tx+ I/O CONNECTOR I/O I/O Input 0 Input Input Input Input Input 5 Input Input Optical Input Signal k Input Pin Pin Any input, 0 -, may be mapped to any axis as a registration input.

4 I/O CONNECTOR V Power / I/O -5 I/O I/O V Input / Output Channel Input / Output Channel 9 Input / Output Channel 0 Input / Output Channel Input / Output Channel Input / Output Channel Input / Output Channel Input / Output Channel 5 Optical Output Control Signal V Pin Protected Switch Optical Input Signal k Input / Output Pin Pin I/O CONNECTOR Analogue Analogue Out Axis Analogue Out Axis 0 Analogue Input Analogue Input 0 Analogue WDOG WDOG Analogue Out Axis Analogue Out Axis Analogue N/C N/C Analogue N/C N/C WDOG / Analogue Inputs / Analogue Outputs I/O V must be applied to power the voltage outputs.

5 AMPLIFIER ENABLE (WATCHDOG) RELAY OUTPUT An internal relay is used to enable external amplifiers when the controller has powered up correctly and the system and application software are ready. The amplifier enable is a single pole solid state relay with a normally open contact. The enable relay contact will be open circuit if there is no power on the controller OR a following error exists on a servo axis OR the user program sets it open with the WDOG=OFF command. ALL STEPPER AND SERVO AMPLIFIERS MUST BE INHIBITED WHEN THE AMPLIFIER ENABLE OUTPUT IS OPEN CIRCUIT To other axis enables Amplifier Enable V Amplifier Enable Enable V+ V- VIN + VIN- Trio Controller Servo Amplifier ANALOGUE INPUT S AIN0: 0 TO AIN: 0 TO Ain k k 0pF A to D CONVERTER ANALOGUE OUTPUTS AOUT 0 TO AOUT Output: +/- at 5mA Output impedance: 00 Ohms. Common return. Isolated from I/O & Encoders. D to A CONVERTER 00R 00nF Aout

6 STEPPER OUTPUTS / ENCODER INPUTS 5 9 STEP A 5 DIRECTION 9 B 5 5 ENABLE 9 5 Z 9 5 5V Current Limit NC 9 9 Pin Servo Axis Stepper Axis Absolute Encoder Enc. A Step + Clock Enc. /A Step - /Clock Enc. B Direction Enc. /B Direction Enc. Enc. Z Enable + Data Enc. /Z Enable - /Data 5V* 5V* 5V* 9 Not Connected Not Connected Not Connected * Current limit is 50mA total, shared between all axes.

7 GROUNDING AND SHIELDING Power V+ POWER CONNECTOR V POWER SUPPLY Ensure that:. The shield screw is grounded as close to the MC05 as possible.., V- and E- connections are NOT used for terminating screens.. Pin 5 of Encoder/Stepper plug is connected to on drive.. Encoder cable screen is clamped to 9 way D shell. 5. The MC05 V supply has common with the drive(s). CANbus (H) SHEILD CANbus (L) V Return (-) 5 I/O CONNECTOR Watchdog Relay Watchdog Relay Analogue Out Common Analogue Out Axis 0 Analogue Out Axis SHIELD POINT 0 SERVO DRIVE Input Common Hardware Enable Speed ref. Ain - Ain + Sheild / Ground When wiring MC05 Stepper outputs to a differential input stepper drive, use the and shield connections shown for the encoder. The stepper drive must have its common connected to the MC05 V return. (V -) ENCODER INPUT (9 WAY D-TYPE) Enc 5 Quadrature A Quadrature B Z Marker Pulse * A+ A- B+ B- Z+ Z- CONNECTOR SHELL * Encoder input MUST be connected to pin 5

8 LCD DISPLAY Display at start-up 0 5 ENABLE Display with WDOG on The IP address and subnet mask of the MC05 is shown on the LCD display for a few seconds after power-up. The factory default IP address is This can be changed using the ETHERNET or IP_ADDRESS commands via Motion Perfect. Good quality screened cables should be used for the serial ports. The serial ports and CANbus port are not galvanically isolated, therefore the return MUST be connected to all peripheral devices. In addition, bond together the (V return) terminals of all system components so as to minimise current flowing in the serial cables. Trio Motion Technology Ltd. Trio Motion Technology LLC Trio Shanghai Trio India Website: quick start v-july 0

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