The compact single-axis servo drive for basic positioning with integrated safety function siemens.com/sinamics-s110

Transcription

1 SINAMICS S110 The compact single-axis servo drive for basic positioning with integrated safety function siemens.com/sinamics-s110

2 SINAMICS S110 member of the SINAMICS family SINAMICS the optimum drive for each task SINAMICS offers the optimum drive for each and every drive task and all of these drives can be engineered, parameterized, commissioned and operated in the same standard way. Standard and integrated in the SINAMICS family The SINAMICS S110 positioning drive has the same look and feel as the SINAMICS S120 motion control drive system both regarding the hardware as well as functionality and handling. It is possible to quickly and simply migrate to a SINAMICS S120 if a drive solution based on SINAMICS S110 requires a higher degree of performance. The advantages of the SINAMICS family an overview: Wide range of power ratings from 0.05 kw to 85 MW Available in low-voltage, medium-voltage as well as DC versions High degree of flexibility and combinability Simple coupling to SIMATIC control systems and seamless integration in the automation landscape as well as part of Totally Integrated Automation Higher-level, standard Safety Integrated concept Standard and unified functionality as a result of the common hardware and software platform Common engineering for all drives SIZER for engineering STARTER / SINAMICS Startdrive for parameterizing and commissioning Low voltage AC Direct current DC Medium voltage AC Basic Performance General Performance High Performance DC applications For applications with high power ratings V-series G-series S-series DCM Medium voltage series kw ,600 kw ,700 kw 6 kw 30 MW MW When it comes to the hardware as well as the functionality, SINAMICS V converters concentrate on the essentials. This results in a high degree of ruggedness with low associated investment costs. The functionality of SINAMICS G converters makes them the perfect choice when addressing basic and medium requirements relating to the control dynamic performance. SINAMICS S converters are predestined for demanding single-axis and multi-axis applications in plant and machinery construction as well as for the widest range of motion control tasks. In addition to the highest power ratings, SINAMICS DC converters also offer the maximum degree of availability. Our seamless and integrated range which is unique worldwide encompasses all dynamic response and performance levels in voltage classes 2.3 to 11 kv. 2

3 SINAMICS S110 Converter for basic positioning tasks SINAMICS S110 Specialist for positioning tasks Safety functions on board Ideal for use with SIMATIC Can be used with every control Reliably positioning single axes quickly and precisely For many applications in machinery and plant construction, machine axes must be positioned as simply as possible, but always quickly and precisely and SINAMICS S110 was specifically designed for this purpose. SINAMICS S110 is the optimum choice when it involves moving a machine axis reliably and with adequate performance from one position to another. The perfect solution for different applications Handling equipment Feed and withdrawal equipment Stacking units Automatic assembly machines Laboratory automation Tool changers Adjuster axes Tracking equipment, e.g. for solar panels Healthcare, e.g. patient beds Everything that a positioning drive requires SINAMICS S110 integrates all of the required positioning functions and can control synchronous and induction servomotors. It supports the wide variety of encoder types most frequently used in the field. An analog +/ 10 V setpoint interface, a pulse/direction interface, a USS interface as well as various fieldbus interfaces are available to connect a SINAMICS S110 drive unit to a higher-level control. Unique in its class integrated safety functions SINAMICS S110 frequency converters set themselves apart as a result of the integrated safety functions. All of the relevant safety directives can be implemented without incurring any significant additional costs. Totally Integrated Automation with SINAMICS S110 SINAMICS S110 is the ideal positioning drive suitable for applications in conjunction with the SIMATIC automation system. All components of the automation solution can be programmed, parameterized and commissioned using a standard, integrated engineering platform. With its fieldbus interfaces, SINAMICS S110 is flexible, and can be integrated into the widest range of system environments. 3

4 SINAMICS S110 member of the SINAMICS family SINAMICS S110 Positioning functions for all generally encountered applications Powerful, efficient and reliable The SINAMICS S110 single-axis drive can control linear axes just the same as rotary axes. Axes can be positioned to absolute target points or moved through relative distances. A following error monitoring function that can be optionally activated immediately issues an alarm if irregularities occur while traversing. The zero speed monitoring at the end positions also has an alarm function. When required, jerk limiting can ensure that the axis starts and stops smoothly. As a consequence, even sensitive products or containers filled with liquid can be efficiently moved. MDI mode The MDI mode 1 is the simplest way of positioning using SINAMICS S110. Positioning parameters (velocity, target position/travel distance optionally also acceleration rates) can be entered from a higher-level control, and are activated by the start command. If required, individual parameters for positioning travel can be modified as the axis moves. v t Traversing blocks mode Simple traversing profiles can be implemented in the traversing blocks mode. Up to 16 position or traversing distances can be saved in the drive together with the corresponding velocity and acceleration parameters. These traversing blocks can be executed either sequentially or according to additional criteria. Jog mode Goods randomly arriving on a conveyor belt can be brought into a precise position using the jog mode. Epos 2 functionality can also be simply used to clamp workpieces using the travel to endstop function. 1 MDI: Manual Data Input 2 Epos: Easy Positioning Epos positioning functions Linear/rotary axes Point-to-point positioning absolute/relative Traversing profiles Flying positioning Travel to fixed endstop Jerk limiting Motion monitoring, standstill monitoring Monitoring travel range limits Linear and rotary axes Positioning Automatic positioning Positioning on the fly v t Jerk limiting Travel to endstop 4

5 SINAMICS S110 One of the most universal and safest positioning drives Versatile single-axis servo drive As converter for standard positioning tasks, SINAMICS S110 operates quickly and efficiently. This can involve machining axes with a higher dynamic performance, which define the primary process of a machine or plant, as well as actuator axes that are less critical from a time perspective. SINAMICS S110 positions synchronous and induction motors with power ratings of up to 132 kw. Open and connection-friendly SINAMICS S110 is open regarding the source of the motors used. A complete solution based on Siemens motors ensures that the motor and converter are optimally harmonized to one another. Both SIMOTICS S-1FK7/1FT7 synchronous servomotors as well as the smooth-running SIMOTICS M-1PH8 main motors have electronic rating plates and a digital DRIVE-CLiQ interface, which allows the drive systems to be quickly commissioned. Universal connection to higher-level controls The SINAMICS S110 positioning drive is available with a PROFIBUS or PROFINET interface, and supports standard protocols, such as PROFIdrive and PROFIsafe for connection to a higher-level control system. SINAMICS S110 can be optimally integrated into the SIMATIC automation system via PROFIBUS and PROFINET. Further, SINAMICS S110 can also be connected to a higher-level control using the USS protocol, analog or pulse/direction interface. Safety-based motion The positioning functions of SINAMICS S110 are complemented by an extensive set of integrated safety functions. These safety functions support the straightforward implementation of innovative safety concepts in compliance with the appropriate standards. As the safety functions are integrated, they respond very quickly in critical situations avoiding injury to persons and damage to the machine. The safety functions are controlled using integrated safetyrelevant input terminals or via PROFIBUS / PROFINET using the PROFIsafe profile. Increased safety and productivity with integrated safety functions Safe Torque Off (STO) Safe Operating Stop (SOS) Safe Stop 1 (SS1) Safe Stop 2 (SS2) Safe Direction (SDI) Safely Limited Speed (SLS) Safe Speed Monitor (SSM) Safe Brake Control (SBC) SIMOTICS GP Low-voltage motor Control (e.g. SIMATIC) PROFIBUS with PROFIdrive profile PROFINET with PROFIdrive profile SIMOTICS S-1FK7 Servomotor 1 AC 230 V / 3 AC 400 V SINAMICS S110 positioning drive Synchronous/ induction motor SIMOTICS M-1PH8 Main motor Single-axis SINAMICS S110 positioning drive connected to a higher- level control via selectable fieldbus interface 5

6 SINAMICS S110 technical data SINAMICS S110 Selection and ordering data Control Units Power Module PM240-2 Control Unit CU305 SINAMICS S110 CU305 DP CU305 PN Control Unit accessories (optional) SINAMICS S110 SD card to save the safety license or backup project data Power Modules PM240-2 Standard mounting Type rating Output current Frame size Without line filter With integrated line filter Push-through mounting Without line filter With integrated line filter kw A Article No. Article No. Article No. Article No. Line voltage 1 AC 200 V 240 V FSA 6SL3210-1PB13-0UL0 6SL3210-1PB13-0AL FSA 6SL3210-1PB13-8UL0 6SL3210-1PB13-8AL0 6SL3211-1PB13-8UL0 6SL3211-1PB13-8AL FSB 6SL3210-1PB15-5UL0 6SL3210-1PB15-5AL FSB 6SL3210-1PB17-4UL0 6SL3210-1PB17-4AL FSB 6SL3210-1PB21-0UL0 6SL3210-1PB21-0AL0 6SL3211-1PB21-0UL0 6SL3211-1PB21-0AL FSC 6SL3210-1PB21-4UL0 6SL3210-1PB21-4AL FSC 6SL3210-1PB21-8UL0 6SL3210-1PB21-8AL0 6SL3211-1PB21-8UL0 6SL3211-1PB21-8AL0 Line voltage 3 AC 380 V 480 V Article No. 6SL3040-0JA00-0AA0 6SL3040-0JA01-0AA0 6SL3054-4TC00-2AA0 Basic Operator Panel BOP20 6SL3055-0AA00-4BA0 A PM240-2 Power Module with mounted CU305 Control Unit Safety license (Extended Functions) 6SL3074-0AA10-0AA0 forms a SINAMICS S110 positioning drive FSA 6SL3210-1PE11-8UL1 6SL3210-1PE11-8AL FSA 6SL3210-1PE12-3UL1 6SL3210-1PE12-3AL FSA 6SL3210-1PE13-2UL1 6SL3210-1PE13-2AL FSA 6SL3210-1PE14-3UL1 6SL3210-1PE14-3AL FSA 6SL3210-1PE16-1UL1 6SL3210-1PE16-1AL FSA 6SL3210-1PE18-0UL1 6SL3210-1PE18-0AL1 6SL3211-1PE18-0UL1 6SL3211-1PE18-0AL FSB 6SL3210-1PE21-1UL0 6SL3210-1PE21-1AL FSB 6SL3210-1PE21-4UL0 6SL3210-1PE21-4AL FSB 6SL3210-1PE21-8UL0 6SL3210-1PE21-8AL0 6SL3211-1PE21-8UL0 6SL3211-1PE21-8AL FSC 6SL3210-1PE22-7UL0 6SL3210-1PE22-7AL FSC 6SL3210-1PE23-3UL0 6SL3210-1PE23-3AL0 6SL3211-1PE23-3UL0 6SL3211-1PE23-3AL FSD 6SL3210-1PE23-8UL0 6SL3210-1PE23-8AL FSD 6SL3210-1PE24-5UL0 6SL3210-1PE24-5AL FSD 6SL3210-1PE26-0UL0 6SL3210-1PE26-0AL FSD 6SL3210-1PE27-5UL0 6SL3210-1PE27-5AL FSE 6SL3210-1PE28-8UL0 6SL3210-1PE28-8AL FSE 6SL3210-1PE31-1UL0 6SL3210-1PE31-1AL FSF 6SL3210-1PE31-5UL0 6SL3210-1PE31-5AL FSF 6SL3210-1PE31-8UL0 6SL3210-1PE31-8AL FSF 6SL3210-1PE32-1UL0 6SL3210-1PE32-1AL FSF 6SL3210-1PE32-5UL0 6SL3210-1PE32-5AL0 Please contact your local Siemens sales person or order the drive unit directly through: 6

7 SINAMICS S110 Everything at a glance SINAMICS S110 drive converters for basic positioning tasks Frame size FSA FSB FSC FSD FSE FSF Drive type AC/AC device, modular Degree of protection IP20 Line voltage V line / power ranges 1 AC V kw kw kw 3 AC V kw kw kw kw kw kw Positioning functions Point-to-point positioning, absolute/relative; linear/rotary axis; flying positioning; traversing blocks (max. 16) Monitoring functions Traversing range limits, following error, standstill, motor temperature Additional technology functions BICO technology, technology controller Safety functions acc. to EN 954 1, Cat 3, EN 61508, SIL 2 or EN ISO , PL d Communication interfaces Communication profiles Encoders that can be connected Onboard inputs/outputs 1 Safety-related onboard inputs/ outputs 2 Line frequency Output voltage Output frequency Motors Closed-loop control modes Closed-loop control performance Tools Typical applications STO: Safe Torque Off, SOS: Safe Operating Stop, SS1, SS2: Safe Stop 1 3, Safe Stop 2, SBC: Safe Brake Control, SDI (Safe Direction) 3, SLS: Safely Limited Speed 3, SSM: Safe Speed Monitor 3 PROFINET, PROFIBUS DP, RS232/USS protocol, pulse/direction interface +/ 10 V analog interface PROFIdrive, PROFIsafe HTL-/TTL; SSI; DRIVE-CLiQ, additional encoders via SMC interface module 4 DI, 24 V, floating; 4 DI/DO, 24 V; 1 AI (12 bit); 1 PTC/KTY temperature sensor connection 3 F-DI, 24 V; 1 F-DO, 24 V Hz V line Hz Synchronous motors, induction motors Servo control, speed control, position control Positioning: 4 ms Engineering: SIZER, commissioning: STARTER Pick and place applications, storage and retrieval machines, basic handling tasks, positioning indexing tables, positioning adjuster and actuator axes in all machinery construction sectors 1 DI: Digital Input, DO: Digital Output; AI: Analog Input 2 F DI/F DO: fail-safe digital input/output; each F-DI, if not used for safety, can be used as two standard DIs 3 also available without encoder 7

8 There s more to it: siemens.com/ids Discover in detail how Integrated Drive Systems boost your competitive edge and improve your time to profit. Integrated Drive Systems to go: Visit our mobile site! Follow us on: Published by Siemens AG 2016 Digital Factory P.O. Box Erlangen, Germany Article No.: E20001-A40-P670-V Printed in Germany Dispo D&M/79851 WS Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, stateof-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit industrialsecurity

9 SINAMICS S120 The flexible drive system for high-performance motion control applications siemens.com/sinamics-s120 Answers for industry.

10 SINAMICS the optimum drive for every task The drive family for drive solutions that are fit for the future Low voltage DC voltage Medium voltage Basic Performance General Performance For basic servo applications High Performance For DC applications For applications with high power ratings V20 G120C / G120P / G120 G110D / G120D G130 / G150 G180 S110 S120 S150 DCM GL150 / GM150 / SM150 / SL kw kw kw 75 2,700 kw 2.2 6,600 kw kw ,500 kw 75 1,200 kw 6 kw 3 MW MW Pumps, fans, compressors, conveyor belts, mixers, mills, textile machines Pumps, fans, compressors; conveyor technology, mixers, mills and extruders; single-axis positioning applications (G120) Conveyor technology, single-axis positioning applications (G120D) Pumps, fans, conveyor belts, compressors, mixers, mills, extruders Sector-specific for pumps, fans, compressors, extruders, mixers, mills, kneaders, centrifuges, separators Single-axis positioning applications in plant and machinery construction Packaging, textile and printing machines, machine tools, plants, process lines, rolling mills Test stands, cross cutters, centrifuges Rolling mill drives, wire drawing machines, extruders and kneaders, cable railways and ski lifts, test stand drives Pumps, fans, mills, rolling lines, mine hoist drives, excavators, test stands, ships drives, conveyor belts, blast furnace blowers Common engineering tools: DT Configurator selecting and configuring SIZER for simple planning and engineering STARTER and Startdrive for fast commissioning, optimizing and diagnostics* *Exception: V20 does not require an engineering tool; G180 is commissioned using the IMS software (Inverter Management Software) The SINAMICS family offers the optimum drive for each and every drive application and all of the drives can be engineered, parameterized, commissioned and operated in a standard way. SINAMICS can tackle any drive application Wide range of power ratings from 0.12 kw to 85 MW Available in low-voltage and mediumvoltage versions Standard functionality using a common hardware and software platform Standard engineering using just two tools for all drives: SIZER for engineering and STARTER for parameterization and commissioning High degree of flexibility and combinability 2

11 The SINAMICS S120 drive system The best perspectives for a productive future SINAMICS S120 versions Modular drive system for sophisticated single-/multi-axis applications AC/AC drive units for single-axis applications DC/AC drive units for multi-axis applications Blocksize Chassis Booksize Compact Booksize Chassis Cabinet Modules High degree of flexibility for successful machine concepts As member of the SINAMICS drive family, the modular SINAMICS S120 drive system addresses demanding applications in plant and machinery construction. Single- and multi-axis drives sporting a high dynamic performance with integrated comprehensive functionality and a scalable number of axes can address almost any drive application. SINAMICS S120 facilitates the implementation of flexible and modular machine concepts that can address specific customer requirements. The answer to complex requirements Today, machines must be manufactured even more cost-effectively and should offer end users increasingly higher degrees of productivity. Our SINAMICS S120 drive system addresses both of these goals! Its sophisticated functionality and high dynamic performance facilitate new and innovative machine concepts and significantly increase production yield. Further, its simple operation and maintenance increase the availability and reduce the lifecycle costs. Summarizing: SINAMICS S120 increases the competitiveness of manufacturers and end users. Modularity for machine construction SINAMICS S120 is flexibly designed to support the modularity demands of machinery construction. This encompasses: Single-axis drives Multi-axis drives Distributed multi-axis drives with the power unit mounted on the motor to minimize the cabinet size Motion control functions are integrated in the drive system (SIMOTION D) As modular machine designs can be created, you are always in a position to address the demanded range of variants both now and in the future. Applications in machine and plant construction SINAMICS S120 boosts the performance of your machines irrespective of whether it involves continuous material webs or clocked and highly dynamic processes: Packaging machines Plastics machines Textile machines Printing machines Paper machines Hoisting gear Handling and assembly systems Machine tools Rolling mills Test stands 3

12 SINAMICS S120 DC/AC systems for multi-axis applications Modular portfolio from the Control Unit to the cabling PROFINET Terminal Modules (digital and analog I/O) DRIVE-CLiQ Central control module (Control Unit) Power units (Motor Modules) Infeed (Line Module) 3AC DRIVE-CLiQ Motor Modular design with digital DRIVE-CLiQ system interface Booksize compact devices from 1.6 to 9.7 kw Modular drive configuration SINAMICS S120 DC/AC-Drives One Control Unit with the complete drive intelligence (including the interface to higher-level controls or HMI devices) A Line Module (infeed converter) to provide the DC link voltage from the three-phase line supply One or several Motor Modules to control the motors Optional I/O modules to connect encoders and drive-related inputs and outputs Simple wiring using DRIVE-CLiQ All interfaces communicate using preconfigured cables Drive components are detected using electronic type plates Motor Modules and Line Modules in the Booksize Compact, Booksize and Chassis formats Flexibility and scalability as a result of the modular design DC/AC devices set themselves apart as a result of the modular design. The complete drive intelligence is embedded in the Control Units (CU). They handle all of the closed-loop control functions in the drive lineup. Further, they execute all of the other drive functions, for example logically combining driverelated I/O, positioning functions etc. and have PROFIBUS DP or PROFINET as central interfaces to connect to higherlevel automation systems. SIMOTION D or SINUMERIK can be used as special Control Units for motion control or CNC applications respectively. SIMOTION D devices are modular Control Units that also have an integrated motion control system in addition to the closed-loop drive control. SINUMERIK devices are modular Control Units to automate machine tools. Line Modules supply the central DC link to which the Motor Modules (power units) are connected. Depending on the selected Line Module type, energy can be fed back into the three-phase line supply, the DC link voltage can be controlled and line harmonics reduced. Energy is exchanged between motoring and generating Motor Modules via the central DC link. Only the missing or excess energy is drawn from or injected back into the line supply or is dissipated in braking resistors. Drive-related inputs/ outputs can be expanded using Terminal Modules. Drive systems in the Booksize-Compact format facilitate an especially compact design. Further, double axis modules allow the width of Booksize-Compact and Booksize devices to be reduced. 4

13 CU modules, I/O modules and DRIVE-CLiQ Intelligent products for more drive CU320-2 Control Unit SIMOTION D4x5 Control Unit SINUMERIK NCU 7 Control Unit I/O modules (TM54F, TM31) Control Unit modules Control Unit (CU) modules represent the central intelligence of an S120 drive system. In addition to the basic functions such as operating system, communication and closed-loop control they also include the user configuration. A distinction is made between the following versions: CU320-2 Control Unit: The control module for several drives SIMOTION D4x5-2: Motion control for coordinated operation of several drives SINUMERIK NCU 7x0.3 PN: The CNC control system for the medium and upper performance range I/O modules In addition to the I/O of the CU modules, the I/O modules represent the interface of the drive system to the plant. The following are available: Binary inputs and outputs, also fail safe Relay outputs Analog inputs and outputs Fast inputs/outputs, e.g. for cam sequencers Modules to connect motor and machine encoders without DRIVE-CLiQ interface Temperature evaluation (KTY or PTC) DRIVE-CLiQ digital interface: Low wiring costs The components of the S120 drive system communicate via the DRIVE-CLiQ system interface. Essential features: They connect Motor Modules, I/O modules etc. with the CU They connect motor encoders, where relevant with electronic type plates for encoder and motor as well as machine encoder Simple wiring using a plug-in system based on the RJ45 standard. Product variance can be reduced and stock inventory costs minimized as a result of the standard cable and plug connector systems used. Not only this, commissioning time and costs are reduced as a result of the lower amount of work required. 5

14 SINAMICS Line Modules The smart line infeed Overview of SINAMICS Line Modules Basic Line Modules Our Basic Line Modules are used for applications where energy must only be taken from the line supply. If an excessive amount of energy is regenerated, then this must be dissipated in a braking resistor using a braking module (braking chopper). Highlights Space-saving High degree of efficiency For applications without or only a low level of excessive braking energy Properties Basic Line Module Smart Line Module Active Line Module Operating mode Uncontrolled Uncontrolled Controlled (sinusoidal line current drawn) Line fluctuations Not compensated Not compensated Controlled Energy recovery No Yes Yes Harmonics High High Low Reactive power compensation Smart Line Modules Use our Smart Line Modules if, in addition to drawing energy from the line supply, energy must also be fed back into the line supply. Using an additional braking module with braking resistor, drives can be braked in a specific way even when the power fails. Highlights Space-saving High degree of efficiency For applications with excess braking energy No No Yes Active Line Modules The self-commutated infeed/regenerative feedback units are suitable for motoring as well as generating operation. The Active Line Module can be used for reactive power compensation. Just the same as for a Smart Line Module, it is also possible to use a braking chopper. Highlights Low line harmonics as a result of the almost sinusoidal line current characteristics Controlled DC link voltage, essentially decoupled from the line supply, suitable for high-speed applications, for example cross cutters, even when connected to weak line supplies For applications with excess braking energy Power factor cosφ1 = 1, or can be adjusted Independent of the Line Module type energy is always exchanged between the individual drives through the DC link. 6

15 SINAMICS Motor Modules Efficient open-loop motor control Motor Modules Booksize Compact format Motor Module Booksize format Motor Module Chassis format Version and combinability As power unit, the Motor Modules control the motors with a variable voltage and frequency. They are available in the Booksize Compact, Booksize as well as Chassis formats. Both versions can be operated on one DC link. Cooling The motor cooling method depends on the power rating and type. Booksize Motor Modules are cooled in three different ways: Internal air cooling, where power loss occurs in the cabinet External cooling (through-hole technology) where the majority of the power loss is dissipated outside the cabinet Coldplate cooling, where the heat is dissipated through a cooled mounting surface The Chassis Motor Modules are either air or water cooled. The advantages of water cooling for high power ratings when compared to air cooling are the smaller mounting footprint and quiet converter operation. It makes sense to use water cooling in small and poorly ventilated areas (e.g. onboard ships) or for locations where low noise is specified (e.g. test equipment). 7

16 SINAMICS S120M distributed servo drive for motion control applications Ready-to-connect drive unit for plants and systems that extend over a wide area Distributed SINAMICS S120M with adapter module and hybrid cable SINAMICS S120M expands the SINAMICS S120 drive system to include a distributed version.this involves a compact, ready-to-connect drive unit comprising: Synchronous servomotor with multiturn absolute encoder Integrated power unit (Motor Module) The power unit migrates from the cabinet to the motor and is directly integrated in the driven axis. This provides advantages and flexibility for existing as well as new machine concepts. Application areas Packaging, printing, glass and textile industries include some of the typical SINAMICS S120M applications. The distributed SINAMICS S120M is ideally suited for: Machines that extend over wide areas (long cables) Limited cabinet envelope dimensions Modular machine concepts with flexible machine layout 8

17 Central components Distributed drive units Hybrid cable (600 V DC + auxiliary voltage + DRIVE-CLiQ) Power supply Control Unit Control Unit Smart Line Module AM 600 Power cable DRIVE-CLiQ Extension (optional) Hybrid Cabinet Bushing (optional) SINAMICS S120M features Up to 12 distributed SINAMICS S120M servo drives can be operated on one adapter module (depending on the power) As many adapter modules as required can be operated on an appropriately dimensioned infeed unit DI/DOs integrated in the drive for user-friendly adaptation to the machine environment With the Terminal Module (TM54F), all of the Safety Integrated functions available in the SINAMICS S120 system are available Optimum integration into the SIMOTION and SINUMERIK system landscape Highlights at a glance Description Motor Module is integrated in the SINAMICS S120M Less heat to be dissipated as a result of the distributed topology The prefabricated hybrid cable includes all of the signal and power cables The cabinet size is specified for retrofit projects SINAMICS S120M is part of the SINAMICS S120 system Your benefits Smaller cabinet envelope dimensions Less cabinet climate control Less time for cabling and shorter cable lengths Increased flexibility for retrofits All safety and communication versions are available 9

18 SINAMICS S120 AC-Drives for single-axis applications Independent single-motor drive with Control Unit and Power Module Control system (e.g. SIMATIC) PROFINET SINAMICS S120 AC-Drive with CU310-2 SINAMICS S120 AC-Drive with CU AC 230 V / 3-ph. 400 V AC 1AC 230 V / 3-ph. 400 V AC DRIVE-CLiQ DRIVE-CLiQ Blocksize devices from 0.12 to 90 kw Chassis device 110 up to 250 kw Motor SINAMICS S120 single-axis drive Motor AC-Drives for single-axis applications An independent single-motor SINAMICS S120 AC-Drive comprises a Control Unit and Power Module Alternatively, a Power Module can be integrated into a multi-axis lineup via a CU adapter Power Modules are available in the Blocksize and Chassis formats Typical application areas The single-axis drives are suitable for applications in all sectors, for example travel drives, centrifuges, elevators and extruders as well as for mixers and kneaders. Single-axis SINAMICS S120 AC-Drives are also the ideal solution for multi-axis applications, where the drive axes are located remotely from each other. The same is true for modular machine concepts, which are being increasingly implemented in the packaging and woodworking industry. For single-axis drives, the line infeed and the power supply of the motor are combined in one device the Power Module. For single-axis applications, the closed-loop drive control is handled by a special Control Unit (e.g. CU310-2) mounted on the Power Module; for multi-axis applications, using a Control Unit (e.g. CU 320-2) coupled via DRIVE- CLiQ. In the latter case, instead of the Control Unit, a CU adapter is mounted on the Power Module. Coupled decentrally via PROFIBUS DP or PROFINET to a higher-level control system, positioning tasks in automatic assembly machines and handling systems can be reliably tackled by SINAMICS S120 AC-Drives. 10

19 Control system (e.g. SIMATIC) PROFINET DRIVE-CLiQ CU320-2 SINAMICS S120 with CU adapter Motor SINAMICS S120 mixed lineup with DRIVE-CLiQ adapter CU310-2 Control Unit SIMOTION D410 Control Unit CUA31 adapter CUA32 adapter Central control intelligence with interface to the control system: CU310-2 Control Unit AC-Drives are each equipped with a CU310-2 Control Unit for coupling to a higher-level control. It offers functions from a basic speed controller up to extensive positioning functions. CU310-2 DP with PROFIBUS DP connection or CU310-2 PN with integrated PROFINET interface are available. Drive-related inputs/outputs in the CU can be simply logically combined using BICO technology. As a consequence, the highest possible degree of decoupling between the drive and higherlevel control system can be achieved. For AC-Drives, when required, an additional encoder and drive-related I/O can be connected via DRIVE-CLiQ. Motion Control integrated in the drive: SIMOTION D410 Control Unit The SIMOTION D410 Control Unit is the ideal solution if, beyond the closed-loop control intelligence, motion control is required for an axis and PLC functionality in a compact format. SIMOTION D410 can be used for single-axis applications such as winders, cross cutters and feed equipment or also in synchronous groups as is the case for modular machine concepts. The machine module automated with SIMOTION D410 receives the master value from a higher-level control system and synchronizes its axis to this leading value. D410 DP with PROFIBUS DP connection or D410 PN with integrated PROFINET interface can be selected. Up to four fast cam outputs or three probe inputs can be implemented using the onboard inputs/outputs. CUA31/32 Control Unit adapter for multi-axis applications with SINAMICS S120 AC-Drive The drive is connected to a multi-axis Control Unit, e.g. CU320-2, using the CU adapter CUA31 via the DRIVE-CLiQ interface. This Control Unit then handles the drive functions for the AC-Drive. In this configuration, SINAMICS S120 AC- Drives can also be used in mixed operation with SINAMICS S120 multi-axis devices. This facilitates maximum flexibility when using SINAMICS S120 devices. In comparison to the CUA31, the CUA32 also has an integrated HTL/TTL encoder interface to connect an external encoder. 11

20 Engineering and commissioning Engineering and handling made easy SIZER for Siemens Drives tool STARTER tool Favorably priced with system-based flexibility SINAMICS covers the complete range of power ratings with a uniquely integrated and seamless philosophy and operator navigation. This means the following: simple entry into the system, and knowhow once gained can be directly applied, e.g. with the higher-level tools for engineering, configuring and commissioning. The optimum configuration quickly and reliably: SIZER for Siemens Drives engineering tool With SINAMICS, a drive system can be selected and dimensioned as quickly as never before. This is because the SIZER engineering tool includes all of the components that can be used to create a drive system. It allows users to simply and quickly select and dimension a drive. SIZER can be quickly learned and intuitively operated thanks to its graphic interface and the integrated Wizard. Speeds up commissioning: STARTER tool STARTER is the standard commissioning tool for all drives belonging to the SINAMICS family. Commissioning engineers can configure and optimize even complex systems in a very brief period of time as a result of the transparent layout. STARTER is available in three different installation versions: as stand-alone version, integrated in Drive ES for applications with SIMATIC or integrated in SCOUT for applications with SIMOTION. Fast and automatic: electronic type plate The electronic type plates in every component are an important element when digitally linking the SINAMICS S120 drive system. They can be used to automatically identify all of the drive components via the DRIVE-CLiQ interface. This means that when commissioning or replacing components, data does not have to be manually entered and commissioning becomes even more reliable. For example, electrical equivalent circuit diagram and integrated motor encoder parameters are saved in the electronic type plates of the motors. The type plates also include information such as the article and identification numbers. Made easy: Engineering and handling All of the drive components are very easily connected using the prefabricated DRIVE-CLiQ cables Automatic parameterization of the drive configuration using electronic type plates Fast and reliable drive selection and dimensioning using the SIZER engineering tool User-friendly commissioning using the STARTER commissioning tool 12

21 SINAMICS web server Integrated web server for efficient diagnostics and maintenance at any time, at any location The SINAMICS drive system with integrated web server is expanded to include efficient diagnostic and maintenance options. It is an integral component of the SINAMICS firmware. Every PC capable of going on the Internet and with a browser is sufficient to execute functions, for example Download a configuration Update the firmware Provide a status overview of the drive Evaluate alarms and fault messages Monitor and adapt parameter settings Save machine documentation, including notes Create user administration for access protection Many new options relating to drive diagnostics and remote maintenance can be obtained based on the web server. SINAMICS web server uses The integrated web server is ideal for applications where the STARTER commissioning software and version interdependencies are not desirable. Series commissioning is also possible without STARTER. Local and remote diagnostics and maintenance are straightforward, taking into account the appropriate security measures (e.g. firewall). A current Internet browser is sufficient for obtaining access. Efficient diagnostics and maintenance highlights of the SINAMICS web server Shorter machine downtimes through efficient diagnostics and maintenance You can directly toggle between German, English and Chinese Included as standard in the firmware no additional costs Can be accessed via all LAN and PROFINET interfaces Two users with different authorization levels can be configured, e.g. for operating and service personnel 13

22 Function highlights: graphic configuring, positioning and know-how protection Positioning, synchronous operation and adaptation to a wide range of applications is made easy, including securing the corresponding know-how Graphic parameterization with DCC Drive Control Charts (DCC): optimum adaptation to the drive task Drive Control Charts provide the option of freely configuring technological functions for the SINAMICS S120 drive system very simply in STARTER. As a consequence, users have a new dimension when it comes to individually adapting the system to address the specific drive tasks of their particular machine. Drive Control Charts (DCC) are control, arithmetic and logic blocks that are available in a drive control block (DCB) that can be used to configure specific functions. Using the DCC Editor, multi-instance-capable blocks can be linked by dragging and dropping to create open-loop and closed-loop control functions. Extending Drive Control Blocks (DCB) DCB Extension is an extension of the block scope, which can be used as additional, autonomous library in the DCC Editor. DCB Extension involves new motion control blocks that are available in the form of a motion control library. Using these blocks, the following positioning and synchronous functions can be implemented with DCC in the SINAMICS S120 drive system: Positioning 1:1 synchronous operation Gearing Gearing and positioning Camming Further, with DCB Extension there is the possibility of creating user-specific blocks. Drive Control Charts / Drive Control Block Extension the highlights Drive-related open-loop and closed-loop control tasks can be shifted from the control into the drive. Relieving higher-level control systems Lower costs when implementing machine sequences Increased machine performance Simpler implementation of modular machine concepts Implementation of positioning and synchronous operation functions User-friendly graphic programming using the DCC Editor Linking multi-instance-capable blocks by dragging and dropping Test and diagnostic functions to verify program behavior and fault diagnostics 14

23 Parameterizing screen form for EPos Parameterizing screen form with active know-how protection EPos integrated positioning functions With the integrated EPos positioning functions, an additional higher-level control is not required for many positioning applications. Further, this integrated functionality is also extremely flexible: It can be used for servo control with a high dynamic performance as well as for more basic applications with vector-controlled induction motors. When commissioning, up to 64 target positions or travel paths as well as the associated travel velocities can be permanently saved in the drive. Positioning can be specified to either be absolute or relative. Further, it is also possible to transfer these parameters from a higher-level PLC as required. It is even possible to change the target positions and velocities on the fly when positioning. SINAMICS know-how protection The SINAMICS drive family has been expanded to include know-how protection. This is an efficient and unique function to safely protect your engineering investment. The know-how protection is directly activated at the converter, and is password-protected. When know-how protection is active, all of the parameter settings are hidden and locked so that they cannot be accessed by a third party. The OEM can individually declare everything that should be freely accessible in the form of a Don t hide list for everything that is required to use the machine function. It provides protection against: Accessing engineering data Unauthorized copying Manipulation This protects your ideas and engineering know-how and therefore your investments. When copy protection is activated, the serial numbers of the (target) memory card and Control Units are also incorporated in the protection. As a consequence, the parameterization can only be used on the specified hardware. SINAMICS know-how protection the highlights Integral component of the SINAMICS firmware Can be combined with copy protection A know-how-protected CF card can also be created offline (without CU) just using STARTER An exception list with freely accessible parameters can be defined, e.g. for operating and service personnel 15

24 Even more safety with SINAMICS S120 Integrated safety to protect persons and machines Safety-related communication via PROFIBUS with PROFIsafe profile Fail-safe SIMATIC S7-300F control PROFIBUS / PROFIsafe SINAMICS S120 Light curtain Laser scanner Fail-safe SIMATIC ET 200S I/O with sensors Configuration example: SINAMICS S120 Booksize with integrated safety functions connected to a fail-safe SIMATIC S7-300F control Safety Integrated functions to simply implement safety concepts The integrated safety functions are suitable for plants and machines where flexible safety functions are required. These support the creation of customized concepts. As standard, SINAMICS S120 provides the following Safety Integrated functions: Safe Torque Off (STO): This function ensures that a motor can no longer develop a torque, therefore preventing undesirable starting. Safe Stop 1 (SS1): This function quickly stops a motor and once the motor has come to a standstill, switches it into a no-torque condition by activating STO. Safe Brake Control (SBC): This function is used to safely control a holding brake. The following Safety Integrated functions are optionally available; these are released using a license: Safe Stop 2 (SS2): This function quickly stops a motor and after it has come to a standstill, it monitors the standstill position. Safe operating stop (SOS, Safe Operating Stop): This function safely monitors standstill without deactivating the closed-loop drive control. Safely-Limited Speed (SLS): This function monitors that the drive does not exceed a preset speed or velocity limit. Safe Direction (SDI): This function ensures that the drive can only rotate in the selected direction. Safe speed monitoring (SSM): Signals if a drive is operating below a speed or velocity limit that can be set. Safely-Limited Position (SLP): This function monitors that the axis moves in a defined traversing range. Safe Brake Test (SBT): This function safely tests the function of the brake. Safe Position (SP): This function transfers the safely determined position actual value in the drive to a safety-relevant control via the safety-relevant PROFIsafe. SINAMICS safety solutions are certified according to IEC SIL 2 and EN ISO , PL d and Category 3. The safety functions are either controlled via safety input terminals, which are either on the Control Unit or the Terminal Module TM54F. Control is possible via PROFIBUS and PROFINET with PROFIsafe when the drive is integrated in a complete automation solution. 16

25 PROFINET-based communication that is fit for the future PROFINET: for more performance and open IT communication SINAMICS S120 is also available with a PROFINET interface. This Ethernetbased bus allows control data to be quickly exchanged and means that SINAMICS S120 drives can even be used in the highest performance multi-axis applications. PROFINET simultaneously transmits, for example, operating and diagnostics data to higher-level systems using standard IT mechanisms (TCP/IP). This means that it can be simply integrated into an IT factory environment. PROFIBUS: the established, universal fieldbus SINAMICS S120 supports, as standard, PROFIBUS DP the standard fieldbus within Totally Integrated Automation. It ensures powerful and seamless communications between all of the components involved in the automation solution: HMI (operator control and visualization), control, drives and I/O. PROFIdrive: drive interface for PROFINET For PROFINET and PROFIBUS, the functional interface between the control and the drives is defined by the PROFIdrive drive profile from PROFIBUS International (PI). PROFIdrive is specified by the PI User Organization and is established through Standard IEC as the standard that is fit for the future. PROFINET users who are already operating drives connected to PROFIBUS profit from this. A user program does not have to be changed when making a transition from PROFIBUS to PROFINET. PROFIdrive defines the device behavior and the way internal device data is accessed for electric drives connected to PROFIBUS and PROFINET from basic drive converters up to high-performance servo controllers. 17

26 Totally Integrated Automation sets productivity standards SIMATIC automation system SIMOTION motion control system SINAMICS S120 SINUMERIK CNC system Communication to SIMOTICS motors via PROFIBUS and PROFINET SIMOTICS motors Induction motors Synchronous motors SINAMICS S120 is a fully integrated component of Totally Integrated Automation from Siemens Totally Integrated Automation with SINAMICS S120 TIA: seamless and integrated sector-specific automation solutions PROFIBUS and PROFINET are integral components of TIA Motion control with SIMOTION Numeric control with SINUMERIK The basis for customized automation solutions With Totally Integrated Automation (TIA), Siemens is the only supplier that can provide a seamless and integrated range of products and systems for all sectors from a single source. Coordinated to the individual customer requirements, based on Totally Integrated Automation (TIA) efficient, sectorspecific automation solutions can be implemented. Lower lifecycle costs when operating plants and systems and a significant reduction of the timeto-market result in significant increases in productivity and higher investment security. Easy and straightforward: Totally Integrated Automation with SINAMICS S120 In addition to SIMATIC, SIMOTION and SINUMERIK, SINAMICS also belongs to the core components of TIA. The STARTER commissioning tool is also an integrated component of the TIA platform. All automation solution components can be parameterized, programmed and commissioned with a seamless and integrated engineering platform without transition to another system. The seamless and integrated data management ensures consistent data and simple archiving of the complete plant or system project. 18

27 Integrated Drive Systems for higher efficiency, reliability and productivity Triple integration creates a true value-added Horizontal integration Vertical integration Lifecycle integration You can increase the availability of your plant or application up to 98% * Using the TIA Portal, Thanks to Integrated you can reduce your Drive Systems, you engineering time can reduce your 90% up to maintenance costs 15% *for example, for conveyor applications up to Horizontal integration The integrated drive portfolio: All converters, motors, couplings and gearboxes are available from a single source. Perfectly integrated, perfect interoperability. For all power and performance classes. As standard solution or as completely customized solution. Vertical integration Integrated in the automation technology: from the field through the controller level up to the manufacturing execution system (MES) thanks to Totally Integrated Automation. For each and every application. Lifecycle integration Integrated software and services over the complete lifecycle: extensive software tools and competent service for the complete lifecycle, from planning through engineering the application up to service. For higher performance and maximum investment security. Your advantages Your advantages Your advantages Unique product range from a single source Guaranteed compatibility of the drive train Reliable system performance The drive train as integral component of Totally Integrated Automation (TIA) Intelligent monitoring and open-loop control Perfect interaction between the automation components and the open-loop control, sensors, user interfaces and communication The configuration from the coupling up to the Control Unit optimizes the efficiency Engineering tools from the design up to commissioning for a shorter time to market Productivity proven through simulation already in the early development phase Outstanding product, lifecycle and sector know-how 19

28 The comprehensive range of SIMOTICS motors for SINAMICS S120 The optimum solution for each and every drive task The drive solution that offers everything The wide range of functions and the different versions make SINAMICS S120 the universal drive solution for machinery construction. A broad range of motors and control systems optimally tailored to address the various applications permits fully integrated solutions simple to design, commission and operate. The motors are connected to the power units through prefabricated Motion Connect power and data cables. Electronic type plates in the motors guarantee reliable auto-parameterization of the drive lineup. In operation, the encoder values are transferred to the drive line-up in the controller clock cycle via the DRIVE-CLiQ interface. The drive is connected to the automation system via the PROFINET, PROFIBUS DP or CANopen fieldbuses. Synchronous and induction motors can be operated Synchronous as well as induction motors can be operated with SINAMICS S120. In addition to its range of SIMOTICS low-voltage motors, Siemens also has a wide range of different motor types specifically designed for motion control applications: SIMOTICS low-voltage motors as standard and trans-standard motors or explosion-protected versions for almost all sectors SIMOGEAR geared motors SIMOTICS S servomotors, optionally equipped with various gearbox types, for high-speed positioning tasks, clocked axes and feed drives SIMOTICS M main motors for high-speed, highprecision rotary axes, e.g. for winding and synchronous operation applications as well as main spindles in machine tools SIMOTICS L linear motors for positioning and feed axes demanding the highest dynamic performance SIMOTICS T torque motors, which are directly mounted to the driven machine component demanding the highest dynamic performance 20

29 Plant and machinery construction with SINAMICS S120 Modular and fit for the future SINAMICS S120 in machinery construction SINAMICS S120 and SIMOTION: In machinery construction, increasingly complex motion control tasks must be mastered, which must always run faster and with a higher precision. Here, the SIMOTION motion control system and the SINAMICS S120 high-performance drive system form a perfect team. SINAMICS S120 and SINUMERIK: SINUMERIK solution line and SINAMICS S120 form the ideal system platform for machinery construction. Thanks to the scalable hardware and software, SINUMERIK solution line provides you with almost unlimited application possibilities. Advantages Positioning tasks and basic, drive-related closed-loop control functions are engineered using the integrated EPos and DCC functions Motion control applications are engineered using SIMOTION or SIMATIC T-CPU Processing machines are engineered using SINUMERIK solution line SINAMICS S120 in plant construction The SINAMICS S120 concept allows fast and simple mechanical and electrical integration into the plant or system, therefore reducing engineering costs as well as engineering risks. Based on a comprehensive range of options, the drive system can be flexibly adapted to plant/system-specific requirements. Advantages Flexible development of drive versions Scalable power and performance Ready-to-connect Cabinet Modules Chassis units for integration in a cabinet Low costs for training, engineering and commissioning Simple to replace, spare parts inventory, logistics Low lifecycle costs through energy-saving and low maintenance costs Highest possible security of investment 21

30 SINAMICS S120 technical data Components for every application modules and expansion options Components and advantages at a glance: Control modules (Control Units) process cross drive and axis functions, and are the central link to higher-level controls Motor Modules operate as inverter, and supply the connected motors Line Modules feed the central power into the DC link, regenerate into the line supply and compensate line fluctuations Power Modules for AC-Drives combine the power infeed and the power unit to create a device that is ready to switch on Electronic options extend the functionality and represent various interfaces to encoders and process signals DC link components are used to stabilize the DC link voltage Line-side power components such as fuses, contactors, reactors and filters round off the system Dynamic and precise: 32-bit technology Fast: short current rise time Universal: for synchronous and induction motors Rugged: high overload factor Safe: Safety Integrated Flexible and simple: BICO technology Plug & play: DRIVE-CLiQ makes it possible Customized: Drive Control Chart SINAMICS S120 integrated safety functions STO Safe Torque Off SBC Safe Brake Control SS1 Safe Stop 1 (Safe shutdown, stop Category 1) SOS Safe Operating Stop SS2 Safe Stop 2 (Safe shutdown, stop Category 2) SLS Safely-Limited Speed SSM Safe Speed Monitor SDI Safe Direction SLP SP Safely-Limited Position Safe Position SBT Safe Brake Test Drive type Degree of protection Line voltage U line /power ranges 1 AC V 3 AC V 3 AC V Power infeed Energy recovery Line frequency Output voltage Output frequency U/f control Vector control Servo control Control technique U/f control Vector control with/without encoder Servo control with/without encoder Motors Induction motors Servomotors Main motors Linear motors Torque motors Control dynamic performance Vector control Rise time closed-loop speed control Rise time closed-loop torque control Servo control Rise time closed-loop speed control Rise time closed-loop torque control Technological functions Safety functions Interfaces Tools Typical application technologies Catalog 22

31 S120 modular drive system for demanding single-axis/multi-axis applications Blocksize Chassis Booksize Compact Booksize Chassis Cabinet Modules AC/AC device modular AC/AC device modular DC/AC system modular DC/AC system modular DC/AC system modular DC/AC system modular IP20 IP20 IP20 IP20 IP00 / IP20 IP20 (IP21 / IP23 / IP54) kw kw kw kw kw kw / 3000 kw kw / 3000 kw kw / 5700 kw kw / 4500 kw 2 Uncontrolled Uncontrolled Uncontrolled Optionally uncontrolled or controlled No No Yes Yes, for controlled infeed Hz Hz Hz Hz Hz Hz 0... U line 0... U line 0... U line 0... U line 0... U line 0... U line Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz 1 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms ms 1 Flying restart circuit, automatic restart, kinetic buffering, basic positioner, BICO technology, freely configurable blocks (Drive Control Chart), technology controller, motion control (in conjunction with SIMOTION), numeric control with SINUMERIK solution line STO, SBC, SS1, SOS, SS2, SLS, SDI, SLP, SSM, SP, SBT Digital, analog, serial (RS 232 / RS 485), PROFIBUS DP, PROFINET, CANopen (In conjunction with CU320-2) High-performance single-motor drives SIZER for engineering, STARTER for commissioning High-performance multi-motor drives Continuous motion control / motion control / positioning tasks in production machines, e.g. packaging, textile, printing, paper, plastics machines, plants and process lines, presses; converting applications; numeric control applications in machine tools PM21, D31 PM21 PM21 PM21 PM21 D21.3 ¹ Blocksize devices and Booksize devices: for a 4 khz pulse frequency. Chassis units, Cabinet Modules: for a 2 khz pulse frequency 2 With 4 Motor Modules connected in parallel 23

32 Discover more Discover in detail how Integrated Drive Systems boost your competitive edge and improve your time to profit. Integrated Drive Systems to go: Visit our mobile website. Follow us on: Siemens AG Industry Sector Motion Control Systems P.O. Box ERLANGEN GERMANY Subject to change without prior notice Article No.: E20001-A30-P670-V Dispo WÜ/50336 V6.MKSINA.WES WS Printed in Germany Siemens AG 2013 The information provided in this brochure contains me re ly general descriptions or characteristics of per for m ance which in case of ac tual use do not always ap ply as described or which may change as a result of fur ther de ve lopment of the products. An obligation to provide the respective characteristics shall only exist if ex pressly agreed in the terms of contract. All product designations may be trademarks or product na mes of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

33 Sophisticated Drive Solutions for High-Rating Single-Motor Drives SINAMICS S150 SINAMICS drives Answers for industry.

34 SINAMICS the optimum drive for each and every application The drive family for drive solutions that are fit for the future Low voltage For basic applications For demanding applications For sophisticated applications Medium voltage For applications with high power ratings SINAMICS G110 SINAMICS G120 SINAMICS G120D SINAMICS G130/G150 SINAMICS S120 SINAMICS S150 SINAMICS GM150/SM150/GL150 V/f control V/f control/vector control V/f control/vector control/servo control V/f control/vector control kw kw kw 75 1,500 kw ,500 kw 75 1,200 kw MW Pumps, fans, conveyor belts Pumps, fans, conveyor belts, compressors, mixers, crushers, extruders Production machines e.g. packaging, textile and printing machines, paper machines, plastics machines, machine tools, plants and process lines Test stands, crosscutters, centrifuges Pumps, fans, compressors, mixers, extruders, crushers, rolling mills, mine hoists Standard engineering tools SIZER for simple planning and engineering STARTER for fast commissioning, optimization and diagnostics The SINAMICS family offers the optimum drive for each and every drive application and all of the drives can be engineered, parameterized, commissioned and operated in a standard fashion. SINAMICS fit for every application Wide range of power ratings from 0.12 kw to 120 MW Available in low-voltage and mediumvoltage versions Standard functionality using a common hardware and software platform All of the drives can be engineered using just two tools: SIZER for engineering STARTER for parameterizing and commissioning High degree of flexibility and combinability 2

35 The new drive quality SINAMICS S150 drive converter High precision and dynamic response SINAMICS S150 is a high-performance single-motor drive with closed-loop vector control for the power range from 75 to 1,200 kw. This drive converter is equipped, as standard, with Active Infeed (self-commutated regenerative feedback) into the line supply. This makes these drive converters especially line-friendly so that they can fulfil the stringent specifications of the power utility companies regarding the quality of the line supply (IEEE ). Reliable solution for many applications Variable-speed drives for high-performance process operations are especially applicable for machinery and plant construction in the process and production industries: Food and beverage, automobile and steel industries, underground/ open-cast mining, marine engineering and cranes/conveyor technology profit from the precision of this drive. SINAMICS S150 makes sense for weak line supplies and those that fluctuate significantly. This is because it decouples the load from the line supply and intelligently compensates the voltage fluctuations. Competitive advantages for plant and machinery construction What makes plants and systems with SINAMICS S150 better than others? For instance, Active Infeed: This technology that Siemens has established in the market secures the high availability of a plant. This means that our Active Infeed makes the complete drive system insensitive to voltage fluctuations, it maintains operation during brief line supply interruptions in the millisecond range and not only this, but in regenerative operation there are no inverter commutation faults with fuses blowing when connected to weak line supplies. This is complemented by an extensive, long-term service concept rounded-off by the fact that the individual modules and power compo- nents have been designed so that they can be quickly replaced. Significantly reduced: Space requirement and noise level The SINAMICS S150 drive converter in a standard cabinet is especially quiet and compact because of its state-of-the-art IGBT power semiconductors together with an innovative cooling concept. SINAMICS S150 Vector control for the highest precision Active Infeed minimizes harmonics fed back into the line supply Simple to engineer, simple to handle Quiet Compact Can be easily integrated into higherlevel automation solutions 3

36 SINAMICS S150 precision drive with energy-saving and line-friendly technology To efficiently use energy For applications where the associated drives operate regeneratively as a result of frequent braking cycles and with high energy levels when braking, then it makes a lot of economic sense to regenerate this energy into the line supply. This is significantly more cost-effective than to convert the energy into heat, for example, using a braking chopper. SINAMICS S150 offers the best prerequisites because not only is it capable of regenerative feedback without any restrictions, but it does this with the highest precision and dynamic response. Consequentially line-friendly By impressing almost sinusoidal line currents, the harmonic losses known from conventional drive converters in the line transformer, low-voltage distribution and line feeder cables are avoided. Further, SINAMICS S150 does not cause any basic fundamental reactive power. This is because the line power supply factor cos ϕ is 1 independent of the load. However, SINAMICS S150 has an especially interesting positive feature as it can feed inductive or capacitive reactive current into the line supply over wide limits. This allows loads causing reactive power that are operating in parallel to be compensated, thus reducing expensive reactive power drawn from the public utility company. As standard, SINAMICS S150 is supplied with an integrated EMC filter for the second environment (C3) according to EN This means that the drive converter doesn t result in any inadmissible noise even in the high-frequency range. 4

37 Precision and force for every production The optimized inverter functionality of the SINAMICS S150 allows high-precision closed-loop speed and torque control with and without an encoder. Further, the DC link voltage of the SINAMICS S150 is regulated to keep it constant. This decouples the motor from the characteristics of the line supply voltage. This means that highest machine precision is guaranteed even when the drive system is connected to weak line supplies. This makes this drive the ideal solution, for example, for test stands, centrifuges, elevators, crosscutters, shears, conveyor belts, presses and cable winches. Completely seamless: Totally Integrated Automation High precision and fast processes profit because the intelligence has been shifted into the drive even for large drives! This is because as the degree of automation increases, then it is essential that the drive system is integrated into the higherlevel automation environment. It goes without saying that SINAMICS S150 is part of Totally Integrated Automation (TIA), the unique, common automation platform from Siemens. Totally Integrated Automation sets standards regarding integrated engineering, data management and communications. 5

38 The new level of simplicity Planning, commissioning and operator control the easy way SIZER minimizes engineering costs The Siemens SIZER engineering tool contains all of the SINAMICS components that can be used. This means that a drive system can be quickly and reliably engineered. SIZER allows users to engineer a wide range of drive systems. It is extremely easy to get to know SIZER because the graphic interface means that the tool can be intuitively used. Once learned, SIZER can be used to quickly and reliably engineer any SINAMICS drive system. Result: The manufacturing costs are significantly reduced as a result of the lower engineering time. STARTER speeds up commissioning STARTER is the standard commissioning tool that is used for all of the SINAMICS drives. The commissioning engineer can even quickly start-up complex systems without any special system know-how thanks to the straightforward, menu-prompted operator interface. The functions can be checked using integrated tests and the various parameters can be optimized. Trace functions graphically display signal characteristics, which makes it easier to optimize drive systems and troubleshoot them. Further, it allows data to be imported from electronic rating plates which significantly simplifies the parameterizing procedure. This is because the technician no longer has to transfer individual parameter numbers which was a tedious time-consuming procedure. Digital DRIVE CLiQ interface: Simply connect up! Seamless communications between the various components is a prerequisite for a modular drive system. The standard digital interface is known as DRIVE CLiQ and connects, as serial interface, the components in the cabinet and the motors. 6