ASSEMBLY INSTRUCTIONS for 16 WAY GT MIXED 150/280 SEALED CONNECTION SYSTEM

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1 ASSEMBLY INSTRUCTIONS for 16 WAY GT MIXED 150/280 SEALED CONNECTION SYSTEM NOTE: PLEASE CONTACT YOUR DELPHI SALES REPRESENTATIVE WITH ANY QUESTIONS OR COMMENTS CONCERNING THESE ASSEMBLY INSTRUCTIONS. COMPONENT PART NUMBERS AND REPAIR TOOL PART NUMBERS ARE AVAILABLE FROM YOUR DELPHI SALES ENGINEER. Delphi Connections Systems Page 1 of 11 11/19/99

2 16-WAY FEMALE GT MIXED 150/280 CONSISTS OF THE FOLLOWING COMPONENTS : CONNECTOR BODY POSITIVE LOCK RETENTION (PLR) BODY SEAL PLR CONNECTOR SEAL COMPLETE ASSEMBLY NOTE 1 : COMPONENTS ABOVE SHOULD COME AS AN ASSEMBLY TERMINAL POSITION ASSURANCE (TPA) NOTE 2 : THE USE OF THE TERMINAL POSITION ASSURANCE (TPA) IS OPTIONAL, BUT RECOMMENDED Delphi Connections Systems Page 2 of 11 11/19/99

3 ASSEMBLY INSTRUCTIONS 16-WAY FEMALE GT MIXED 150/280 Connection Systems NOTE 3 : PLR MUST BE IN THE PRE-STAGE POSITION (NOT THE FINAL LOCKED POSITION) PRIOR TO PLUGGING LEADS (Refer to STEP 4) STEP 1: PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT. STEP 2: (OPTIONAL) BUILD (1) ONE TERMINAL POSITION ASSURANCE (TPA) TO CONNECTOR ASSEMBLY. A. POSITION TPA BETWEEN TOP AND BOTTOM ROWS OF LEADS, WITH THE LOCK TABS TOWARD THE CONNECTOR. B. SLIDE TPA ONTO CONNECTOR AND SNAP BOTH LOCK TABS INTO PLACE USING FINGERS. STEP 3: (OPTIONAL) BUILD (1) ONE CONNECTOR POSITION ASSURANCE (CPA) TO CONNECTOR ASSEMBLY. A. HOLD CONNECTOR ASSEMBLY PLUGGING SIDE AWAY FROM HAND. HOLD CPA WITH EXTENSIONS TOWARD CONNECTOR. B. SLIDE EXTENSIONS INTO SLOTS AND SNAP INTO PLACE USING FINGERS. STEP 4: SEAT PRIMARY LOCK REINFORCEMENT (PLR) FROM PRE-STAGE POSITION TO FINAL LOCK POSITION. Delphi Connections Systems Page 3 of 11 11/19/99

4 ASSEMBLY INSTRUCTIONS 16-WAY FEMALE GT MIXED 150/280 Connection Systems NOTE 4 : PLR MUST BE IN THE PRE-STAGE POSITION (NOT THE FINAL LOCKED POSITION) PRIOR TO PLUGGING LEADS (Refer to STEP 4) STEP 1: PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT. PUSH STEP 2: (OPTIONAL) BUILD (1) ONE TERMINAL POSITION ASSURANCE (TPA) TO CONNECTOR ASSEMBLY. A. POSITION TPA BETWEEN TOP AND BOTTOM ROWS OF LEADS, WITH THE LOCK TABS TOWARD THE CONNECTOR. COMPLETED STEP 2 B. SLIDE TPA ONTO CONNECTOR AND SNAP BOTH LOCK TABS INTO PLACE USING FINGERS. Delphi Connections Systems Page 4 of 11 11/19/99

5 ASSEMBLY INSTRUCTIONS 16-WAY FEMALE GT MIXED 150/280 CPA CPA STEP 3: BUILD (1) ONE CONNECTOR POSITION ASSURANCE (CPA) TO CONNECTOR ASSEMBLY. A. (OPTIONAL) HOLD CONNECTOR ASSEMBLY PLUGGING SIDE AWAY FROM HAND. HOLD CPA WITH EXTENSIONS TOWARD CONNECTOR. COMPLETED STEP 3 B. SLIDE EXTENSIONS INTO SLOTS AND SNAP INTO PLACE USING FINGERS. Delphi Connections Systems Page 5 of 11 11/19/99

6 ASSEMBLY INSTRUCTIONS 16-WAY FEMALE GT MIXED 150/280 Connection Systems PUSH STEP 4: SEAT PRIMARY LOCK REINFORCEMENT (PLR) FROM THE PRE-STAGE POSITION TO THE FINAL LOCK POSITION. PLR PRE-STAGED POSITION COMPLETED STEP 4 PLR FINAL LOCK POSITION Delphi Connections Systems Page 6 of 11 11/19/99

7 16-WAY MALE GT MIXED 150/280 CONNECTOR ASSEMBLY CONSISTS OF THE FOLLOWING COMPONENTS : CONNECTOR BODY PLR NOTE 1 : COMPONENTS SHOULD COME AS AN ASSEMBLY COMPLETE ASSEMBLY TERMINAL POSITION ASSURANCE (TPA) NOTE 2 : THE USE OF THE TERMINAL POSITION ASSURANCE (TPA) IS OPTIONAL, BUT RECOMMENDED Delphi Connections Systems Page 7 of 11 11/19/99

8 ASSEMBLY INSTRUCTIONS 16-WAY MALE GT MIXED 150/280 Connection Systems NOTE 3 : PLR MUST BE IN THE PRE-STAGE POSITION (NOT THE FINAL LOCKED POSITION) PRIOR TO PLUGGING LEADS (Refer to STEP 3) STEP 1: PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT. STEP 2: (OPTIONAL) BUILD (1) ONE TERMINAL POSITION ASSURANCE (TPA) TO CONNECTOR ASSEMBLY. A. POSITION TPA BETWEEN TOP AND BOTTOM ROWS OF LEADS, WITH THE LOCK TABS TOWARD THE CONNECTOR. B. SLIDE TPA ONTO CONNECTOR AND SNAP BOTH LOCK TABS INTO PLACE USING FINGERS. STEP 3: SEAT PRIMARY LOCK REINFORCEMENT (PLR) FROM THE PRE-STAGE POSITION TO THE FINAL LOCK POSITION. Delphi Connections Systems Page 8 of 11 11/19/99

9 ASSEMBLY INSTRUCTIONS 16-WAY MALE GT MIXED 150/280 Connection Systems NOTE 4 : PLR MUST BE IN THE PRE-STAGE POSITION (NOT THE FINAL LOCKED POSITION) PRIOR TO PLUGGING LEADS (Refer to STEP 3) STEP 1: PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT. PUSH STEP 2: (OPTIONAL) BUILD (1) ONE TERMINAL POSITION ASSURANCE (TPA) TO CONNECTOR ASSEMBLY. A. POSITION TPA BETWEEN TOP AND BOTTOM ROWS OF LEADS, WITH THE LOCK TABS TOWARD THE CONNECTOR. COMPLETED STEP 2 B. SLIDE TPA ONTO CONNECTOR AND SNAP BOTH LOCK TABS INTO PLACE USING FINGERS. Delphi Connections Systems Page 9 of 11 11/19/99

10 ASSEMBLY INSTRUCTIONS 16-WAY MALE GT MIXED 150/280 PLR PRE-STAGE POSITION PUSH PLR FINAL LOCK POSITION STEP 3: SEAT PRIMARY LOCK REINFORCEMENT (PLR) FROM THE PRE-STAGE POSITION TO THE FINAL LOCK POSITION. COMPLETED STEP 3 Delphi Connections Systems Page 10 of 11 11/19/99

11 FINAL ASSEMBLY INSTRUCTIONS FOR 16-WAY FEMALE & MALE GT MIXED 150/280 MALE AND FEMALE CONNECTORS PRIOR TO MATING COMPLETED FINAL ASSEMBLY of the Mated Parts Delphi Connections Systems Page 11 of 11 11/19/99

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