LENORD. +BAUER... automates motion. GEL 8251 Pitch controller with PLC functionality. Technical information Version

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1 GEL 8251 Pitch controller with PLC functionality LENORD +BAUER... automates motion. Technical information Version General Optimised for the harsh environment of the rotor hub on wind turbines, the Pitch Controller GEL 8251 meets all the requirements that arise at installation locations all over the world - whether onshore or offshore. As the Hot Climate Version (HCV) for the warm, humid climate in southern China, or as the Cold Climate Version (CCV) for use at -20 Catanaltitudeof1500monthecentralAsianplateau. As the successor to the GEL 823x that has been proven in 15,000 wind turbines, the new Pitch Controller GEL 8251 combines 10 years of experience with an increase in the performance of this product family. Optional: Remote service Web GEL 8251 FTP, HTTP communication via WEB browser Condition monitoring of the latest actual values Reading and writing parameters Reading the malfunctions saved Interface to LB-Graph Remote update, online firmware update Remote service log book Features Expanded temperature range - 20 C to + 70 C Robust, insensitive to shock and vibrations Compact display controller, CPU, LC display, keyboard and I/Os 30 / 15 digital IN / OUT, 3 / 3 analogue IN / OUT, 4 PT100 3 or 6 encoder inputs (SSI, incremental 5 V / 24 V) 2 x CANopen onboard, optional: PROFIBUS DP, Ethernet, DeviceNet Interfaces:1xRS232,1xRS232/422/485 Advantages Optimised for harsh environment units of the predecessor GEL 823x in use 10 years experience Fields of application Wind energy (Onshore, Nearshore, Offshore) Tidal power plant Robust industry environment DS Internet: info@lenord.de Phone: Fax: Lenord, Bauer & Co. GmbH Dohlenstraße Oberhausen, GERMANY

2 Key panel Key panel Function keys (key assignment depending on active window) Numerical keys Menu keys Delete entered value Abort entry/function and return to next higher menu level Confirm entry Selection keys Scrolling keys Thekeypanelisavailableingrayorblackdesign. 2 Lenord, Bauer & Co. GmbH DS ( )

3 Technical data Electrical data Supply voltage V S Power consumption Interfaces Serial RS 232 CAN bus Field bus Inputs Counting inputs Digital inputs (galvanically separated) Analogue inputs (galvanically separated) 19 to 30 V DC 1 A max. (depending on interface) 2 (COM1/2), adjustable baud rate, for PC communication/ programming COM1: RS 232 C COM2: RS 232 C or RS 422/485 2 x onboard (master / slave) 1 extension slot for PROFIBUS DP, InterBus-S or DeviceNet (others on request) 6 absolute SSI, power supply 24/5 V, 900/600 ma in total, clock frequency 125 khz V, green LED status indicators PT100 inputs (galvanically separated) 4, -40 C to +215 C Outputs Digital outputs (galvanically separated) Analogue outputs (galvanically separated) PLC Memory Programming Ambient data 3 x selectable alternatively 0 to 10 V or 0 to 20 ma 9 24 V, 30 ma 6 24 V, 500 ma red LED status indicators 3 ±10 V, max. 10 ma, 2 mv resolution programme: 256 KByte data: 128 KByte data backup: 128 KByte NV RAM: 4 KByte according to IEC , CODESYS environment Protection class front side: IP 65, rear side: IP 20 Operating temperature -20 C to +70 C Storage temperature -40 C (1) to +70 C Relative humidity of air Vibration resistance (IEC 60068, 2-6) 95 %, non-condensing 20 m/s 2,9to50Hz EMC EN and 4 (2) Display Display Housing Material Front panel Weight LCD px with LED backlighting; visiblearea133 39mm galvanized sheet steel edge-protected aluminium approx.1.7 kg (1) at -40 C with relative humidity of 0% for 200 h storable (2) When using the device in residential areas or in commercial or industrial environments the requirements as to electromagnetic emission defined in EN can be complied with by applying additional shieldings and filters. DS ( ) Lenord, Bauer & Co. GmbH 3

4 Pin assignment Comprehensive survey Z1 Z2 Z3 C2 E1 E6 E2 E5 E4 E3 V A1 A2 A3 C1 1, 2, 3 Incremental or SSI encoder (axis 1, 2 or 3) * Ground connection with 6.3 tab connector Terminal strip V (power supply 24 V) E5 Signal Function Z GND GND B GND GND U B 24 V DC logic supply U Z 24 V DC (Z) encoder supply (terminal strips Z1, Z2, Z3) Terminal strip C2 (CAN bus) E5 Signal PLC designation Function C GND IW63 analogue+ 1+ CAN 1_H analogue- 1- CAN 1_L IW61 analogue+ 2+ CAN 2_H analogue- 2- CAN 2_L IW62 analogue+ Dip switch for termination 4 Lenord, Bauer & Co. GmbH DS ( )

5 Pin assignment Terminal strip Z1, Z2, Z3 (actual-value for axis 1, 2 or 3) Z1 / Z2 / Z3 5 V 24 V SSI Function E GND (Z) GND encoder GND encoder GND encoder Terminal strip V 5V +5 V DC Out supply * Terminal strip V 24V +24 V DC Out supply ** Terminal strip V C CLK_SSI+ clock+ CLK_SSI- clock- A INCR_1+/Data_SSI+ track 1 track 1 data+ 0, counter, data INCR_1-/Data_SSI- track *** data- B INCR_2+ track 2 track 2 90, direction, data INCR_2- track *** N INCR_N+ reference signal N reference signal N reference fine INCR_N- reference signal *** * from terminal strip V (U Z ) internally regulated to 5 V. ** direct from terminal strip V (U Z ) *** NC (inverse signals must not be connected.) Terminal strip E1, E2, E3, E4 (digital inputs) E1 / E2 / E3 / E4 Signal PLC designation E1 E2 E3 E4 Function IX GND I1 I2 I3 I4 Optocoupler supply** 0 Input IX1.0 IX2.0 IX3.0 IX4.0 * 1 Input IX1.1 IX2.1 IX3.1 IX4.1 * 2 Input IX1.2 IX2.2 IX3.2 IX4.2 * 3 Input IX1.3 IX2.3 IX3.3 IX4.3 * 4 Input IX1.4 IX2.4 IX3.4 IX4.4 * 5 Input IX1.5 IX2.5 IX3.5 IX4.5 * 6 Input IX2.6 IX3.6 IX4.6 * 7 Input IX2.7 IX3.7 IX4.7 *, PLC run for I3.7 * Assignment (start, stop) defined by technology function selected; can be adapted at any time. ** Terminal strips not interconnected DS ( ) Lenord, Bauer & Co. GmbH 5

6 Pin assignment Terminal strip E5 (analogue input) PT100 input( C) Terminal strip E6 (analogue input) (current: ma or voltage: V) E5 Signal PLC designation Function Analogue In- /AE 1.4 GND Analogue In+ 4+ AE 1.4 IW54 analogue Analogue In- /AE 1.5 GND Analogue In+ 5+ AE 1.5 IW55 analogue Analogue In- /AE 1.6 GND Analogue In+ 6+ AE 1.6 IW56 analogue Analogue In- /AE 1.7 GND Analogue In+ 7+ AE 1.7 IW57 analogue PLC designation E6 Signal Function Analogue In- /AE 1.1 analogue- Analogue In+ 1+ AE 1.1 IW61 analogue+ Analogue In- /AE 1.2 analogue- Analogue In+ 2+ AE 1.2 IW62 analogue+ Analogue In- /AE 1.3 analogue- Analogue In+ 3+ AE 1.3 IW63 analogue+ Each input can be switched from current to voltage input by a jumper delivery state: current input Terminal strip A1, A2, A3 (output for axis 1, 2 or 3) A1 / A2 A3 Signal PLC designation A1 A2 A3 Function GND Q1 Q2 Q3 driver ** 0 0 V *** 1 QW10 QW20 QW30 ±10 V 2 supply 24VDCIn 24VDCIn 24VDCIn driver ** 3 30 ma output QX1.0 QX2.0 QX3.0 * 4 30 ma output QX1.1 QX2.1 QX3.1 * 5 30 ma output QX1.2 QX2.2 QX3.2 * ma output QX1.3 QX2.3 QX ma output QX1.4 QX2.4 QX3.4 * Assignment (start, stop) defined by technology function selected; can be adapted at any time. ** Terminal strips not interconnected *** Terminal strips interconnected Connector C1 (9 poliger D-Subminiaturstecker) TerminationofCOM1/RS422/RS485bydipswitch 6 Lenord, Bauer & Co. GmbH DS ( )

7 Menu structure Start-up and service Due to plain-language programming and a menu-guided service program, parameter setting for motor axes is userfriendly and easy to learn. The service program is an integral part of the operating system and thus always available when the PLC start input I3.7 is low (the PLC starting otherwise with its own LCD ouputs). The option texts and the limit values displayed for each parameter ensure simple and fast start-up even without any supplementary documention. The main window with the branching structure shown below appears on display shortly after applying the supply voltage. DS ( ) Lenord, Bauer & Co. GmbH 7

8 PLC PLC programming environment IEC is an international standard for programming languages adapted to stored-program control units. The programming languages realized in CODESYS are in conformity with the requirements of the standard. They can be mixed whenever needed and are partially convertible. The CODESYS programming languages CODESYS supports all five languages as per IEC Instruction List (AWL) The advantages of CODESYS General The CODESYS programming languages are standardized. The CODESYS programming languages can be freely mixed with one another. Fast compiler. One file per project. Comfortable editor Automatic declaration of variables (auto declare). Automatic formatting of variables (auto format). Input assistance. Global find-and-replace function. Context-sensitive help. Context-sensitive menu. Comfortable online debugging Online tracing of variables and their graphical representation. Setting of breakpoints. Single Step Visible online variables without creating a list. Changing the variables while the control system is in operation. Ladder Diagram (KOP) Functions Block Diagram (FUP) Structured text (ST) Sequential Function Chart (AS) Continuous Function Chart (CFC) 8 Lenord, Bauer & Co. GmbH DS ( )

9 PLC Context-sensitive help function CODESYS offers universal context-sensitive online help. It can be started by simply highlighting the respective keyword and by pressing key F1. Automatic declaration of variables After the entry of a still undeclared variable, a dialog box will appear where this variable can be declared. The new variable will then be transferred automatically in the correct format to the declaration part of the editor. Context-sensitive menu Automatic formatting of variables During the declaration of a variable, the new variable will be automatically taken over into the declaration part of the editor in the correct format, including its initial values and address. Clicking the right mouse button gives access to the most important commands within the entire working area. DS ( ) Lenord, Bauer & Co. GmbH 9

10 Function libraries, Integrated positioning controller GEL 8251 function libraries In addition to the PLC standard modules available in the CODESYS, Lenord + Bauer offer further function libraries for the GEL 8251 which are supplied with the device. Among other things, they offer the following advantages: Complete, comprehensive and complex technology functions for quick and economic solutions. Simple, comfortable, self-explaining function blocks. Comfortable display control. Simple field bus communication with all MotionLine devices. Integrated in the GEL 8251 operating system, therefore no utilization of PLC recources. The GEL 8251 function libraries include the most important function modules for: Positioning of axes. Reading in of positions and speeds. Reading in and reading out of digital and analog signals. Field bus communication. PWM output. Parameter management. Memory management. Display control and device information. These CODESYS modules are solely based on functions of the GEL 8251 operating system and will thus not use up any PLC resources. The following function libraries are available to the GEL 8251: Integrated positioning controller A positioning controller and the necessary hardware for up to six axes are already integrated in the GEL Therefore, no additional modules will be needed. The GEL 8251 offers the following control options: In binary form through a rapid feed/creep feed/stop function. In analog form through a ± 10 V interface. In digital form through a CANopen interface. For the traversing of axes, the GEL 8251 function library offers the following group of modules: Jogmodecommands. Commands for automatic referencing. Positioning commands for servo drives (± 10 V and CAN bus). Positioning commands for rapid feed/creep feed/stop axes. Stop commands. Commands for setting and interrogating information such as the axis status. The screenshot below shows a section of the COD- ESYS library manager. This is to depict its clearly arranged structure. Standard.lib MC825x_Basic.lib MC825x_HMI_Basic.lib MC825x_HMI_Techno.lib Integrated Positioning Controller Normal scan time 1 ms per activated axis Ramps Linear ramp with adjustable jerk limination Types of control In binary from through the rapid feed/creep feed/stop function In analog from through the ± 10 V interface In digital form through the CANopen interface Controllable axes 6 In analog from through the ±10 V interface and, alternatively. in binary from through the rapid feed/creep feed/ 3 axes stop function In digital from through the CANopen interface 4 10 Lenord, Bauer & Co. GmbH DS ( )

11 Dimension Dimension 112,5 112,5 7,5 82,9 49,4 67, , ,8 7,5 M Mounting frame GK 2063 (for vertical cable outlet) DS ( ) Lenord, Bauer & Co. GmbH 11

12 Type code Type code Variant (Inputs, Outputs) 1 standard (DI:30; DO:15; AI:3; PT100:4; AO:3) Key panel A black B grey Software version 200 CODESYS 2.3 (3 axis, 6 SSI encoder) no software GEL 825 Accessories (included in scope of supply) Article-no. BG 4622 BG 4623 CD 8251_- CD 8251_200 Description 14 hex screws M3 x 10, 14 cable bride, 2 earthing terminals, 14 toothed lock washers 6 hex screws M4, 6 washer, 6 spring washers, 2 earthing terminals CD-ROM GEL 8251 (including manual as pdf file) CD-ROM GEL 8251 with software version 200 (including manual as pdf file) Accessories (optional) GEL GEL GEL GEL GEL GEL GK 2063 D-01G-8251 RS 232 C connection cable between PC and MotionPLC Counterplug set Fieldbus module (PROFIBUS-DP) Fieldbus module (InterBus-S) Fieldbus module (DeviceNet) Fieldbus module (Ethernet) Mounting frame: 6hexscrewsM3x10 6 tooth lock washers Manual GEL 8251 (printed) Subject to technical modifications and typographical errors. The latest version can be downloaded at 12 Lenord, Bauer & Co. GmbH DS ( )

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