Description and Assembly Instructions

Transcription

1 Description and Assembly Instructions Modular Industrial Patch Panel Release 01 12/11 Technical Support

2 The naming of copyrighted trademarks in this manual, even when not specially indicated, should not be taken to mean that these names may be considered as free in the sense of the trademark and tradename protection law and hence that they may be freely used by anyone Belden Wire & Cable B.V. Manuals and software are protected by copyright. All rights reserved. The copying, reproduction, translation, conversion into any electronic medium or machine scannable form is not permitted, either in whole or in part. An exception is the preparation of a backup copy of the software for your own use. For devices with embedded software, the end-user license agreement on the enclosed CD applies. The performance features described here are binding only if they have been expressly agreed when the contract was made. This document was produced by Belden Wire & Cable B.V. according to the best of the company's knowledge. Belden reserves the right to change the contents of this document without prior notice. Belden can give no guarantee in respect of the correctness or accuracy of the information in this document. Belden can accept no responsibility for damages, resulting from the use of the network components or the associated operating software. In addition, we refer to the conditions of use specified in the license contract. You can get the latest version of this manual on the Internet at the Belden product site ( Printed in The Netherlands Belden Wire & Cable B.V. Edisonstraat PG Venlo Netherlands Tel.:

3 Contents Legend 5 1 Device description Description of housing Description of the modules 9 2 Device installation Unpacking and checking Installing modules Remove the module from the housing Installation of installation cables on LC and SC modules Installation of installation cables on CU modules Installing the module into the housing Installing the device and grounding Mounting on the DIN rail Mounting on the wall mounting plate 18 3 Expanding the device Assembly of LC, SC and CU modules Disassembling the device Housing expansion for additional modules 21 4 Technical data 22 A Further Support 25 Release 01 12/11 3

4 Safety instructions Certified usage The device may only be employed for the purposes described in the catalog and technical description, and only in conjunction with external devices and components recommended or approved by the manufacturer. Environment The device may only be operated at the specified ambient temperatures (temperature of the ambient air at a distance of up to 5 cm from the device) and at the specified humidity. Install the device in a location where the climatic limit values specified in the technical data are not exceeded. The device may only be used in environments with the pollution degrees not exceeding the values specified in the technical data. Qualification requirements for personnel Qualified personnel as understood in this manual and the warning signs, are persons who ar0e familiar with the installation, assembly, startup, and operation of this product and are appropriately qualified for their job. This includes, for example, those persons who have been: trained or directed in the care and use of appropriate safety equipment in accordance with the current standards of safety engineering Training or education in the installation of fiber optics Trained in providing first aid General safety instructions Never start operation with damaged components. Only use the devices in accordance with this manual. In particular, observe all warnings and safety-related information. Any work that may be required on the electrical installation may only be carried out by personnel trained for this purpose. The proper and safe operation of this device depends on proper handling during transport, proper storage and assembly, and conscientious operation and maintenance procedures. 4 Release 01 12/11

5 Laser Light WARNING Light is emitted from the optical connections or from the ends of the optical fibers that are connected to them. Do not look into the beam or view it directly with optical instruments (e.g. magnifying glass, microscope). Failure to observe this warning can endanger your sight. Maintenance When designing this device, Belden was largely able to forego using wear parts. The parts subject to wear are dimensioned to last longer than the lifetime of the product when it is operated normally. Operate this device according to the specifications (see Technical data ). Recycling note After usage, this product must be disposed of properly as electronic waste, in accordance with the current disposal regulations of your county, state and country. Legend The symbols used in this manual have the following meanings: Listing Work step Subheading Release 01 12/11 5

6 1 Device description The Modular Industrial Patch Panel () is a device for coupling and managing fiber optics and electrical conductors for data exchange. It is designed for the special requirements of industrial automation and production and meets relevant industry standards. The device is suitable for Ethernet component connections according to IEEE The modular concept enables integration of the device according to individual requirements (see table 1). Both amount and order of the modules and adapters and/or keystone jacks can be defined and adapted to modified network structures. The device consists of the following basic components: modular housing for 1 to 6 modules module with LC Duplex adapter for optical fiber (OF) cable connection SC Duplex adapter for optical fiber (OF) cable connection RJ45 Keystone jacks for Ethernet cable connection Module Module Max. number of Design of Suitable connectors type design adapter elements adapter elements LC Single module 12 LC Duplex adapter LC connector according Double module a 24 to IEC SC Single module 12 SC Duplex adapter SC connector according Double module a 24 to IEC , -19 CU Single module 4 RJ45 Keystone jack RJ45 connector Table 1: Module variations a. There is the option of applying 1 double module instead of 2 single modules. Housing, modules and adapters are each fixed with 2 screws. Keystone jacks are installed by means of a click-stop device. The device can be installed on both a DIN rail as well as with the help of a wall mounting plate on an even surface. 6 Release 01 12/11

7 Figure 1: with 3 single modules and 1 double module 1 Cable entry with bracket for tie wraps 2 Cable entry with cable gland M16 3 Cable entry with cable gland M16 4 Cable entry with cable gland M20 5 Screw for fixing the module 6 Screw for fixing the adapter 7 LC double module with LC Duplex adapter 8 LC single module with LC Duplex adapter 9 SC single module with SC Duplex adapter 10 CU single module with RJ45 Keystone jacks 11 Bolt for fixing the housing 12 Housing 13 Bolt for fixing the housing Release 01 12/11 7

8 1.1 Description of housing The housing has a modular design and is thus adaptable to the number of modules. There is space for a maximum of 6 single modules. The following components are available: 2 housing walls, 1 left and 1 right Spacer with divider for the separation of 2 single modules Spacer without divider for the use of a double module Slider for the device assembly on a DIN rail or wall mounting plate 2 Coil springs 2 Inner-hexagonal housing bolt M6 with nuts Note: The length of the housing bolts to be used is determined by the number and width of all modules used. A total of 6 different lengths are available (see page 23) Figure 2: Housing components 1 Coil springs 2 Slider 3 Coil springs 4 Housing bolts 5 Housing wall right 6 Spacer without divider 7 Spacer with divider 8 Hole for module assembly 9 Housing wall left 10 Nuts 8 Release 01 12/11

9 1.2 Description of the modules The modules form the interface between the laid cable and patch cable. Optical fiber cables are connected via adapters, Ethernet cables via RJ45 Keystone jacks. The following modules are available: LC for connecting LC patch cables SC for connecting SC patch cables CU for connecting Ethernet patch cables The modules can be: combined with each other in any way with the cable gland mountable on the bottom or in the top of the housing equipped with adapters or keystone jacks according to your order requirements LC module The following module designs are available: Single module (30 mm width) with LC Duplex adapters for a maximum of 12 fibers Double module (60 mm width) with LC Duplex adapters for a maximum of 24 fibers The LC module consists of the following components: Fiber bracket LC Duplex adapters with mirror-image construction 2 permanent installed screws for assembly on the housing Brilliance connectors or optical fiber pigtails with LC connectors (depending on order) Optical fiber splice holder Fixing for strain relief Cable gland M16 with single modules M20 with double modules Note: The M16 cable gland of the single module is suitable for cable with a maximum diameter of 10 mm. The M20 cable gland of the double module is suitable for cable with a maximum diameter of 13 mm. Release 01 12/11 9

10 Figure 3: LC single module and LC double module Components 1 Cable gland 2 Fixing screw 3 LC Duplex adapters 4 Fixing screw 5 Fiber guiding "fingers" 6 Optical fiber splice holder 7 Fixing for strain relief 1 2 Figure 4: LC Duplex adapter 1 Hole for assembly 2 Connector inlet The following cable types can be used: OF loose tube cable Tight buffered cable Semi-tight buffered cable The following connector types can be used: LC according to IEC Release 01 12/11

11 1.2.2 SC module The following module designs are available: Single module (30 mm width) with SC Duplex adapters for a maximum of 12 fibers Double module (60 mm width) with SC Duplex adapters for a maximum of 24 fibers The SC module consists of the following components: Fiber bracket SC Duplex adapters with mirror-image construction 2 permanent installed screws for assembly on the housing Brilliance connectors or optical fiber pigtails with SC connectors (depending on order) Optical fiber splice holder Fixing for strain relief Cable gland M16 with single modules M20 with double modules Note: The M16 cable gland of the single module is suitable for cable with a maximum diameter of 10 mm. The M20 cable gland of the double module is suitable for cable with a maximum diameter of 13 mm Figure 5: SC single module and SC double module Components 1 Cable gland 2 Fixing screw 3 LC Duplex adapters 4 Fixing screw 5 Fiber guiding "fingers" 6 Optical fiber splice holder 7 Fixing for strain relief Release 01 12/11 11

12 1 2 Figure 6: SC Duplex adapter 1 Hole for assembly 2 Connector inlet The following cable types can be used: OF loose tube cable Tight buffered cable Semi-tight buffered cable The following connector types can be used: SC according to IEC , CU module The CU module consists of the following components: RJ45 Keystone jacks 2 permanent installed screws for assembly on the housing Cable entry Ground screw Bracket for tie wraps The following module designs are available: Single module (30 mm width) with RJ45 Keystone jacks for a maximum of 4 Ethernet lines 12 Release 01 12/11

13 Figure 7: CU single module Components 1 Cable inlet with bracket for tie wraps 2 Ground screw 3 Fixing screw 4 RJ45 Keystone jacks 5 Fixing screw Figure 8: RJ45 Keystone jack 1 Latch 2 Inlet for patch cable 3 Inlet for an installed cable The following cable types can be used: Cat 5E (shielded und unshielded) Cat 6 (shielded und unshielded) Cat 6A (shielded und unshielded) Cat 7 (shielded) The following connector types can be used: RJ45 Release 01 12/11 13

14 2 Device installation The device has been developed for practical application in a harsh industrial environment. Accordingly, the installation process has been kept simple. The following sequence has proven itself in practice during installation: Unpack delivery and inspect Assemble the modules Remove pre-installed modules from the housing Install the installation cable on the modules Mount modules in the housing Mount device on the DIN rail or wall mounting plate Connect the patch cable 2.1 Unpacking and checking Before you start assembly, inspect the delivered goods for the following points: Do the goods match your order? Are the individual parts undamaged? Is the delivery complete (see page 22 Scope of delivery )? 2.2 Installing modules You will receive the device with modules preinstalled according to your order. You will require the following tools (not included in the delivery): 1 Cross-tip screwdriver 1 Strip tool 1 Splicer (with OF cables) Note: Observe the minimum bend radius provided by the cable manufacturer. 14 Release 01 12/11

15 2.2.1 Remove the module from the housing Proceed as follows: Loosen the 2 screws on the front of the module and pull the module forward out of the housing. Figure 9: Removing the module Note: If you would like to add another module to the device, please refer to chapter Housing expansion for additional modules on page 20. Release 01 12/11 15

16 2.2.2 Installation of installation cables on LC and SC modules Proceed as follows: Loosen the cable gland. Guide the installation cable through the cable gland in the module. Remove the jacket from the installation cable to a sufficient length for termination. When using a double module: Install 12 fibers on both sides. Tighten the cable gland. Fix the strain relief. Note: Follow the safety instruction from the splicer manufacturer. Note: When performing fusion splicing, we recommend you to use heat shrink protectors with a diameter of 1.3 mm after shrinkage and a length of 25 to 35 mm. Note: When performing mechanical splicing, we recommend you to use crimp splice protectors with a width of 1.3 mm and a length of 25 to 35 mm. A) Splice the pigtails to the fibers of the installation cable and fix the splice position in the splice holder. Or: B) Terminate the fibers with the Brilliance connectors. Place the fiber into the fiber bracket. Note: The module has space for a maximum of 15 m of fiber supply. Insert the connectors into the adapters until it locks into place Installation of installation cables on CU modules Proceed as follows: Install the installation cables into the RJ45 Keystone jacks (see product documentation from the Keystone jacks manufacturer). Press the Keystone jacks into the cutout in the module until it locks into place, beginning with cable 3, and continuing with cable 4, then cable 2 and finally cable 1 (see fig. 17 Cables arrangement Top view ). 16 Release 01 12/11

17 Figure 10: Cables arrangement Top view Fix the installation cables to the metal bracket with the Velcro strip included. Fix the ground cable (not included in the delivery) with one end on the ground connection of the module and the other end to the ground bar of the installation system Installing the module into the housing Proceed as follows: Install the module in the housing. Tighten the 2 screws on the front of the module. Figure 11: Assembling the module Release 01 12/11 17

18 2.3 Installing the device and grounding Mounting on the DIN rail You have the option of assembling the device on a 35 mm DIN rail according to DIN EN No tools are necessary. Proceed as follows: Install the slider into the DIN rail (see fig. 12). Press the device down against the DIN rail until it locks in. Fix the ground cable (not included in the delivery) with one end on the ground connection of the module and the other end to the ground bar of the installation system. 1 2 Figure 12: Assembling the device on the DIN rail Mounting on the wall mounting plate You have the option of mounting the device on a wall or on another level surface. Use the wall mounting plate for this. You will require the following tools (not included in the delivery): Cross-tip screwdriver Drill 4 Screws 4 Screw anchors that match the screws Prepare the following device components: 1 Wall mounting plate with the respective length (a total of 30 mm per single module, 60 mm per double module; see page 22 General technical data and page 23 Accessories and order numbers ) 18 Release 01 12/11

19 Proceed as follows: Remove the wall mounting plate from the device. Position the wall mounting plate as a drill hole guide at the desired spot on the wall and draw-in the four bore holes. Drill 4 holes and insert the 4 wall anchors into the holes. Affix the wall mounting plate to the wall with the top 2 screws. Assemble the device on the wall mounting plate as shown on fig. 13: Attach the upper snap-in guide of the device into the rail and press the device down against the rail until it snaps into place. 1 2 Figure 13: Assembling the device on the wall mounting plate Turn the 2 lower screws through the drill holes in the device and in the wall mounting plate in the wall. Device is now ready for operation. Release 01 12/11 19

20 3 Expanding the device You have the following options to expand the device according to your needs: Add module to device Add RJ45 Keystone jacks to CU modules 3.1 Assembly of LC, SC and CU modules The device can be expanded until the total of 6 single modules. 1 double module can be used instead of 2 single modules. The following sequence has proven itself in practice during installation: Remove device Expand housing for additional modules Install the installation cable on the modules Mount modules in the housing Mount device on the DIN rail or wall mounting plate Connect device You will require the following tools (not included in the delivery): Hexagon socket wrench Screw driver Prepare the following device components: 2 housing bolts with the respective length (a total of 30 mm per single module, 60 mm per double module; see page 22 General technical data and page 23 Accessories and order numbers ) 1 slider with the respective length (a total of 30 mm per single module, 60 mm per double module; see page 22 General technical data and page 23 Accessories and order numbers ) Spacer with divider Disassembling the device Proceed as follows: Remove the patch cable from the device. Remove the modules. Press the device down and push forward away from the rail. 20 Release 01 12/11

21 3.1.2 Housing expansion for additional modules Proceed as follows: Remove all modules. Remove the 2 bolts at the left housing wall. Remove the right housing wall (see fig. 14). Figure 14: Removing the housing wall Install a spacer that corresponds to the module shape: 1 Spacer with divider for every single module to be added. 1 Spacer without divider and 1 spacer with divider for every double module to be added. Replace the original slider with 1 slider of the corresponding size. Install the housing wall on the added spacer. Figure 15: Installing the spacer Fix the housing with 2 bolts of the corresponding size. Place the 2 coil springs under the slider. Release 01 12/11 21

22 4 Technical data General technical data Dimensions W x D x H Weight Single module, front side Single module, rear Double module, front side Double module, rear Housing wall Spacer with divider Spacer without divider Single module Double module Housing wall Spacer with divider Spacer without divider Operating temperature Protection classes IP 20 Adapters and Keystone jacks 30 mm 133 mm 146 mm 30 mm 133 mm 167 mm 60 mm 133 mm 146 mm 60 mm 133 mm 167 mm 6 mm 133 mm 167 mm 30 mm 133 mm 167 mm 30 mm 133 mm 167 mm 110 g 220 g 167 g 140 g 71 g 20 C +70 C Adapter Suitable cables Suitable connectors LC Duplex adapter Cable types: - OF loose tube cable - Tight buffered cable - Semi-tight buffered cable LC connector according to IEC SC Duplex adapter RJ45 Keystone jack Scope of delivery Cable types: - OF loose tube cable - Tight buffered cable - Semi-tight buffered cable Cable types: - Cat 5E (shielded und unshielded) - Cat 6 (shielded und unshielded) - Cat 6A (shielded und unshielded) - Cat 7 (shielded) SC connector according to IEC , -19 RJ45 connector Device Modular Industrial Patch Panel () Scope of delivery Device with modules according to order Description and operating instructions Return note 22 Release 01 12/11

23 Accessories and order numbers Description Order number Pack of 12 Pigtails of 0.6 m length in 12 different colours LC/UPC SM/OS2 9/ micron CA00551 LC/PC OM1 62,5/ micron CA00552 LC/PC OM2 50/ micron CA00553 LC/PC OM3 50/ micron CA00554 LC/PC OM4 50/ micron CA00555 SC/UPC SM/OS2 9/ micron CA00556 SC/PC OM1 62,5/ micron CA00557 SC/PC OM2 50/ micron CA00558 SC/PC OM3 50/ micron CA00559 SC/PC OM4 50/ micron CA00560 Brilliance Connectors LC, 900 micron, multimode 62,5 micron, OM1 Beige AX S1 LC, 900 micron, multimode 50 micron, OM2 Black AX S1 LC, 900 micron, multimode 50 micron, OM3/OM4 Aqua AX S1 LC, 900 micron, singlemode OS2 Blue AX S1 SC, 900 micron, multimode 62,5 micron, OM1 Beige AX S1 SC, 900 micron, multimode 50 micron, OM2 Black AX S1 SC, 900 micron, multimode 50 micron, OM3/OM4 Aqua AX S1 SC, 900 micron, singlemode OS2 Blue AX S1 Keystone Jacks CAT 5e Modular Jack, Keyconnect AX101310, Black AX CAT 6+ Modular Jack, Keyconnect AX101321, Black AX CAT 6a/10GX Modular Jack, Keyconnect AX102283, Black AX CAT 5e Shielded Modular Jack, Keyconnect AX104595, Metal Body AX CAT 6+ Shielded Modular Jack, Keyconnect AX104596, Metal Body AX CAT 6a/10GX Shielded Modular Jack, Keyconnect AX104562, Metal Body AX Wall Mounting Plates 38 mm Width YE mm Width YE mm Width YE mm Width YE mm Width YE mm Width YE Order option Visit our web site and design your custom device step by step. Release 01 12/11 23

24 Underlying norms and standards Designation IEC , -15, -19, -20 IEC IEEE UL 1863 Optical connector Laser product safety Information technology Communication Circuit Accessories Table 2: List of based specifications and standards. Certified devices are marked with a certification identifier. Certifications The device has a certification based on a specific standard only if the certification indicator appears on the housing. However, with the exception of Germanischer Lloyd, ship certifications are only included in the product information under 24 Release 01 12/11

25 A Further Support Technical Questions and Training Courses In the event of technical queries, please contact your local Belden distributor or Belden office. You can find the addresses of our distributors on the Internet: Our support line is also at your disposal: Tel Fax Answers to Frequently Asked Questions can be found on the Belden internet site ( at the end of the product sites in the FAQ category. Release 01 12/11 25

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