Installation instructions for the basic unit

Transcription

1 Installation instructions for the basic unit Installation. Installation instructions for the basic unit Installation notes for size The MOVIDRIVE units of size ( ) are equipped with a fixed lifting eye []. Use a crane and lifting eye [] to install the unit. DANGER! Suspended load. Danger of fatal injury if the load falls. Do not stand under the suspended load. Secure the danger zone. If a crane is not available, you can push a carrying bar [] through the rear panel [] to facilitate installation (included in the delivery scope of size ). Secure the carrying bar [] against axial displacement using the split pin []. [] [] [] [] [] Figure : Installing MOVIDRIVE size with fixed lifting eye and carrying bar AXX [] Fixed lifting eye [] Carrying bar (included in the delivery of size ) [] split pins (included in the delivery scope of size ) [] Rear panel 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

2 Installation instructions for the basic unit Tightening torques Minimum clearance and mounting position Only use original connection elements. Note the permitted tightening torques for MOVIDRIVE power terminals. Sizes 0, and S 0. Nm Size. Nm Size. Nm Sizes and.0 Nm Size 0.0 Nm The permitted tightening torque of the signal terminals is 0. Nm. Leave at least 00 mm clearance above and below the unit for optimum cooling. Make sure air circulation in the clearance is not impaired by cables or other installation equipment. With sizes, and, do not install any components that are sensitive to high temperatures within 00 mm of the top of the unit. Ensure unobstructed cooling air supply and make sure that air heated by other units cannot be drawn in or reused. There is no need for clearance at the sides of the unit. You can line up the units directly next to one another. Only install the units vertically. Do not install them horizontally, tilted or upside down ( following figure, applies to all sizes). 00 mm ( in) 00 mm ( in) 0 Figure : Minimum clearance and mounting position of the units 000AXX Separate cable ducts Route power cables and electronics cables in separate cable ducts. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

3 Installation instructions for the basic unit Fuses and earthleakage circuit breakers Install the fuses at the beginning of the supply system lead after the supply bus junction ( Wiring diagram for basic unit, power section and brake). SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protection against contact, observe the following note in accordance with EN 00--: WARNING! Incorrect earth-leakage circuit breaker installed. Severe or fatal injuries. MOVIDRIVE can cause direct current in the protective earth. In cases where an earthleakage circuit breaker is used for protection against direct or indirect contact, only install a type B earth-leakage circuit breaker on the power supply end of the MOVIDRIVE unit. Mains and brake contactors Only use contactors in utilization category AC- (IEC 0--) as mains and brake contactors. NOTES Only use the mains contactor K ( Sec. "Wiring diagram for basic unit") to switch the inverter on and off. Do not use it for jog mode. Use the commands "Enable/Stop", "CW/Stop" or "CCW/Stop" for jog mode. Observe a minimum switch-off time of 0 s for the mains contactor K. PE connection ( EN 00--) Earth-leakage currents. ma may occur during normal operation. To meet the requirements of EN 00-- observe the following points: Supply system lead < 0 mm : Route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 0 mm. Supply system lead 0 mm... mm : Route a copper protective earth conductor with the cross section of the supply system lead. Supply system lead mm... mm : Route a copper protective earth conductor with the cross section of mm. Supply system lead > mm : Route a copper protective earth conductor with half the cross section of the supply system lead. IT systems SEW-EURODRIVE recommends using earth-leakage monitors with pulse-code measurement for voltage supply systems with a non-grounded star point (IT systems). Using such devices prevents the earth-leakage monitor mis-tripping due to the ground capacitance of the inverter. No EMC limits are specified for interference emission in voltage supply systems without grounded star point (IT systems). Cross sections Supply system lead: Cross section according to rated input current I mains at rated load. Motor lead: Cross section according to rated output current I rated. Electronics cables of basic unit (terminals X0, X, X, X, X): One core per terminal mm (AWG... ) Two cores per terminal mm (AWG... ) System Manual MOVIDRIVE MDX0B/B Drive Inverters

4 Installation instructions for the basic unit Unit output Electronics cables of terminal X and DIOB terminal expansion board (terminals X0, X, X): One core per terminal mm (AWG... ) Two cores per terminal mm (AWG... ) STOP! MOVIDRIVE B can suffer irreparable damage if you connect capacitive loads. Only connect ohmic/inductive loads (motors). Never connect capacitive loads. 0 Figure : Only connect ohmic/inductive loads; do not connect capacitive loads 00AXX Connecting braking resistors Installing braking resistors BW.../ BW..-T / BW...-P Use two tightly twisted leads or a -core shielded power cable. Cross section according to the rated output current of the inverter. The rated voltage of the cable must amount to at least U 0 /U = 00 V / 00 V (in accordance with DIN VDE 0). Protect the braking resistor (except for BW0-PB) using a bimetallic relay ( wiring diagram for basic unit, power section and brake). Set the trip current according to the technical data of the braking resistor. SEW-EURODRIVE recommends using an overcurrent relay from trip class 0 or 0A in accordance with EN 0--. For braking resistors of the BW...-T / BW...-P series, the integrated temperature switch/overcurrent relay can be connected using a -core shielded cable as an alternative to a bimetallic relay. Flat-type braking resistors have internal thermal overload protection (fuse which cannot be replaced). Install the flat-type braking resistors together with the appropriate touch guard. Permitted mounting options: on horizontal surfaces on vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Mounting not permitted: on vertical surfaces with brackets at the top, right or left 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

5 Installation instructions for the basic unit Operating braking resistors The connection leads to the braking resistors carry a high pulsed DC voltage during rated operation. WARNING! The surfaces of the braking resistors get very hot when the braking resistors are loaded with P rated. Risk of burns and fire. Choose a suitable installation location. Braking resistors are usually mounted on top of the control cabinet. Do not touch the braking resistors. Binary inputs / binary outputs The binary inputs are electrically isolated by optocouplers. The binary outputs are short-circuit proof and protected against external voltage to DC 0 V. External voltages > DC 0 V can cause irreparable damage to binary outputs. EMC-compliant installation All cables except for the supply system lead must be shielded. As an alternative to the shielding, the option HD.. (output choke) can be used for the motor cable to achieve the emitted interference limit values. When using shielded motor cables, e.g. prefabricated motor cables from SEW-EURODRIVE, you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible. Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends. Ground one end of the shield via a suppression capacitor (0 nf / 0 V) to avoid ground loops. If using double-shielded cables, ground the outer shield on the inverter end and the inner shield on the other end. Figure : Correct shield connection using metal clamp (shield clamp) or cable gland 00AXX You can also use grounded sheet-metal ducts or metal pipes to shield the cables. Route the power and control cables separately. Ground the inverter and all additional units to ensure high-frequency compatibility (wide area, metal-on-metal contact between the unit housing and ground, e.g. unpainted control cabinet mounting panel). NOTES System Manual MOVIDRIVE MDX0B/B Drive Inverters

6 Installation instructions for the basic unit This is a product with restricted availability in accordance with IEC 00-. It may cause EMC interference. In this case, the operator may need to implement appropriate measures. For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. NF.. line filter The NF.. line filter option can be used to maintain the class B limit for MOVIDRIVE MDX0B/B units size 0 to. Do not switch between the line filter and MOVIDRIVE MDX0B/B. Install the line filter close to the inverter but outside the minimum clearance for cooling. Keep the length of the cable between the line filter and inverter to an absolute minimum, and never more than 00 mm. Unshielded, twisted cables are sufficient. Use also unshielded lines for the supply system lead. SEW-EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain class A and B limits: Shielded motor cable HD... output choke option HF.. output filter option (in operating modes VFC and U/f) HD... output choke Install the output choke close to the inverter but outside the minimum clearance for cooling. Route all three phases of the motor cable [] through the output choke. To achieve a higher filter effect, do not route the PE conductor through the output choke. 0 MOVIDRIVE PE [] U V W n= HD... Figure 0: Connecting the HD.. output choke [] Motor cable 00AXX 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

7 STOP RUN STOP RUN STOP RUN STOP RUN Installation Removing/installing the keypad. Removing/installing the keypad Removing the keypad Proceed as follows to remove the keypad:... DEL OK DEL OK. Figure : Removing the keypad 00AXX. Unplug the connection cable from the XT slot.. Carefully push the keypad downwards until it comes off the upper fixture on the front cover.. Remove the keypad forward (not to the side!). Installing the keypad Proceed as follows to install the keypad:.. DEL OK. DEL OK Figure : Installing the keypad. Place the underside of the keypad onto the lower fixture of the front cover.. Push the keypad into the upper fixture of the front cover.. Plug the connecting cable into the XT slot. 00AXX System Manual MOVIDRIVE MDX0B/B Drive Inverters

8 Removing/installing the front cover. Removing/installing the front cover Removing the front cover Proceed as follows to remove the front cover:. 0. Figure : Removing the front cover. If a keypad is installed, remove it first ( page 0).. Press the grooved clip on top of the front cover.. Keep the clip pressed down to remove the front cover. 00AXX 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

9 Removing/installing the front cover Installing the front cover Proceed as follows to install the front cover:. BG0.. BG -. Figure : Installing the front cover 00AXX. Insert the underside of the front cover into the support.. Keep the grooved clip on top of the front cover pressed down.. Push the front cover onto the unit. System Manual MOVIDRIVE MDX0B/B Drive Inverters

10 UL-compliant installation. UL-compliant installation 00/00 V units Note the following points for UL-compliant installation: Only use copper cables with the following rated thermal values as connection cables: MOVIDRIVE MDX0B/B : Rated thermal value 0 C / C MOVIDRIVE MDXB : Rated thermal value C Permitted tightening torques for MOVIDRIVE power terminals: Sizes 0, and S 0. Nm Size. Nm Size. Nm Sizes and.0 Nm Size 0.0 Nm MOVIDRIVE drive inverters are suitable for operation in voltage power systems with a grounded star point (TN and TT systems) which can supply a max. supply current and a max. supply voltage in accordance with the following table. The fuses listed in the following tables are the maximum permitted fuses for each inverter. Only use melting fuses. MOVIDRIVE MDX0B/B..._ Max. supply current Max. supply voltage Fuses 000/000/00/00 AC 000 A AC 00 V AC A / 00 V 00/00/000/000 AC 0000 A AC 00 V AC A / 00 V 00/00 AC 000 A AC 00 V AC 0 A / 00 V 00 AC 000 A AC 00 V AC 0 A / 00 V 00/00 AC 000 A AC 00 V AC A / 00 V 000 AC 000 A AC 00 V AC A / 00 V 00/00 AC 0000 A AC 00 V AC 0 A / 00 V 00/00 AC 0000 A AC 00 V AC 00 A / 00 V 000 AC 0000 A AC 00 V AC 0 A / 00 V 00 AC 0000 A AC 00 V AC 00 A / 00 V 0 AC 0000 A AC 00 V AC 00 A / 00 V 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

11 UL-compliant installation 0 V units MOVIDRIVE MDXB..._ Max. supply current Max. supply voltage Fuses 00/00/00 AC 000 A AC 0 V AC 0 A / 0 V 00/00 AC 000 A AC 0 V AC 0 A / 0 V 00 AC 000 A AC 0 V AC A / 0 V 00 AC 000 A AC 0 V AC A / 0 V 00/000 AC 0000 A AC 0 V AC 0 A / 0 V NOTES Use only tested units with a limited output voltage (U max = DC 0 V) and limited output current (I A) as an external DC V voltage source. UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems). 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

12 Shield clamps. Shield clamps Shield clamp for power section, size 0 A set of shield clamps is supplied as standard for the power section of MOVIDRIVE MDX0B/B size 0. The shield clamps are not yet installed. Install the shield clamps for the power section as follows: Secure the contact clips to the shield plates. Secure the shield clamps to the top and the bottom of the unit. [] [] [] [] 0 Figure : Securing the shield clamp of the power section (size 0) [] Contact clips [] Retaining screws for contact clip [] Shield plate [] Retaining screw of the shield clamp for the control unit 00AXX 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

13 Shield clamps Shield clamp for power section, size A shield clamp is supplied as standard for the power section with MOVIDRIVE MDXB size. Install this shield clamp on the power section together with the unit s retaining screws. [] [] Figure : Securing the shield clamp on the power section (size ) 00AXX [] Power section shield clamp [] PE connection ( ) Shield clamp for power section, size S and A shield clamp for the power section is supplied as standard with two retaining screws with MOVIDRIVE MDXB sizes S and. Install these shield clamp using the two retaining screws. [] [] Figure : Securing the shield clamp on the power section (illustration shows size ) 000AXX [] Power section shield clamp [] PE connection ( ) The shield clamps for the power section provide you with a very convenient way of installing the shield for the motor and brake cables. Apply the shield and PE conductor as shown in the figures. Shield clamp for power section, sizes to No shield clamps for the power section are supplied with MOVIDRIVE MDXB sizes to. Use commercially available shield clamps for installing the shielding of motor and brake cables. Apply the shield as closely as possible to the inverter. System Manual MOVIDRIVE MDX0B/B Drive Inverters

14 Shield clamps Shield clamp for control unit Size 0 Install the shield clamp for the control unit as follows: If installed, remove the keypad and the front cover. Size 0: Secure the shield clamp for the control unit to the bottom of the unit directly under the electronic terminal strip X. Sizes to : Secure the shield clamp for the control unit to the bottom of the unit. MDX 0B [] [] [] [] MDX B [] [] [] [] 0 Figure : Installing the shield clamp for the control unit (size 0) 00AXX Sizes to [] [] [] [] Figure : Securing the shield clamp for the control unit (sizes - ) [] Contact clip(s) [] Retaining screw(s) for contact clip [] Shield plate [] Retaining screw of shield clamp for control unit 00AXX 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

15 Touch guard. Touch guard DANGER! Uncovered power connections. Severe or fatal injuries from electric shock. Install the touch guard according to the regulations. Never start the unit if the touch guard is not installed. Size S If the touch guard ( following figure) is attached at the connections X:-U z /+U z and X:+R/-R, the MOVIDRIVE MDXB units size S have enclosure IP0; without touch guard they have enclosure IP0. -U Z IP0 +U Z PE X IP0 X -U Z +U Z PE +/- 0. IP0 /+R /-R PE X IP0 X /+R /-R PE Figure 0: Touch guard for MOVIDRIVE MDXB size S 0AXX System Manual MOVIDRIVE MDX0B/B Drive Inverters

16 Touch guard Sizes - For MOVIDRIVE size (AC 00 V units: MDXB00/00; AC 0 V units: MDXB00/000), size (MDXB00/00) and size (MDXB000/00/0), two touch guards with eight retaining screws are supplied as standard. Install the touch guard on both covers of the power section terminals. [] [] [] Figure : Touch guard for MOVIDRIVE MDXB sizes, and The touch guard comprises the following parts: [] Cover plate [] Connection plate [] Screen (only for sizes and ) 0AXX 0 The MOVIDRIVE MDXB units sizes, and can only achieve enclosure IP0 when the following conditions are met: Touch guard is fully installed Shrink tubing is installed on the power cables at all power terminals (X, X, X, X) NOTE If the above conditions are not met, MOVIDRIVE units sizes, and have enclosure IP00. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

17 Wiring diagrams for basic unit. Wiring diagrams for basic unit Power section and brake L L L PE F/F/F Protective earth (shield) U AC U AC U AC F/F F/F F/F L L L NF... line filter option L' L' L' L L L X: K (AC-) DC link connection* -U Z +U Z PE X: K (AC-) K (AC-) K (AC-) Power section X: X: U V W +R -R PE DBØØ DBØØ DBØØ BMK DGND K (AC-) DGND BG BGE Brake connector** CT/CV/DT/DV/D: Cut-off in the DC and AC circuits CT/CV, CM... : Cut-off in the DC and AC circuits K (AC-) white red blue DGND BG BGE white red blue CT/CV/DT/DV/D: Cut-off in the AC circuit M -phase Section "Connecting braking resistors BW... / BW..-T / BW...-P" 0BEN * With sizes, and S, there is no PE connection next to the supply system connection terminals and motor connection terminals (X, X). In this case, use the PE terminal next to the DC link connection (X). ** You must adhere to the connection sequence of the brake connector. Incorrect connection will cause irreparable damage to the brake. Read the operating instructions for the motors when connecting the brake using the terminal box. NOTES Connect the brake rectifier using a separate supply system lead. Supply via the motor voltage is not permitted! Always switch off the brake on the DC and AC sides with: All hoist applications Drives that require a rapid brake response time CFC and SERVO operating modes System Manual MOVIDRIVE MDX0B/B Drive Inverters

18 Wiring diagrams for basic unit Brake rectifier in control cabinet Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet. Joint installation is only permitted with shielded power cables. Braking resistor BW... / BW T /BW P Power section Power section Power section X: +R -R PE X: +R -R PE X: +R -R PE BW P F Has effect on K RB BW T T Has effect on K F Has effect on K 0 RB T BW... When the auxiliary contact trips, K must be opened and DIØØ"/Controller inhibit" assigned a "0" signal. Do not interrupt the resistor circuit! When the internal temperature switch triggers, K must be opened and DIØØ"/Controller inhibit assigned a "0" signal. Do not interrupt the resistor circuit! When the external bimetallic relay (F) triggers, K must be opened and DIØØ"/Controller inhibit" assigne a "0" signal. Do not interrupt the resis circuit! 00AEN Braking resistor type Design specified Overload protection Internal temperature switch (..T) External bimetallic relay (F) BW Required BW T - One of the two options (internal temperature switch / external bimetallic relay) is required. BW / BW Adequate - Permitted BW00-PB Adequate System Manual MOVIDRIVE MDX0B/B Drive Inverters

19 Wiring diagrams for basic unit Electronic terminals Option serial interface UWSB 0 A b c d E F H t Ụ RS RS Typ: UWSB Sach-Nr 0 Socket sub D -pin Safe stop active IPOS program Runnning (flashing dot) Option keypad DBG0B DE L -segment display Operating status Inverter not ready Controller inhibit active No enable Standstill current VFC operation n-control M-control Hold control Factory setting Limit switch contacted Technology option Free IPOS reference travel Flying start Calibrate encoder Fault display Manual operation Waiting for data OK Option slots Only with MDXB Control unit Switchover I signal <-> U signal * S System bus terminating resistor S XT:. kbaud <->. kbaud* S Frequency input active S XT ON OFF* X: D -segment display DC+0 V n (0...0 V*; +/-0 V) + DC ma;... 0 ma - Reference pot. analog signals DC-0 V Reference potential binary signals DC+ V output Ref. DC+ V input for safe stop DC+ V input for safe stop /Controller inhibit CW/stop* CCW/stop* Enable/stop* n/n* n/n* Ref. X:DIØØ...DIØ DC+ V output Reference pot. binary signals RS + RS - System bus reference System bus high System bus low DGND SC SC X: REF AI AI AGND REF X0: TF DGND DBØØ DOØ-C DOØ-NO DOØ-NC DOØ VO VI DGND X: DIØØ DIØ DIØ DIØ DIØ DIØ DCOM* * VO DGND ST 0 ST X: No function* DIØ No function* DIØ IPOS output* DOØ IPOS output* DOØ IPOS output* DOØ Reference pot. binary signals DGND Input TF-/TH-/KTY+ Reference pot. binary signals /brake Relay contact Ready* Relay NO contact Relay NC contact /Fault* DC+ V output DC+ V input Reference pot. binary signals ield plate or ield clamp 0 R DC-0V...+0 U X:AI/AI V DC0()...0 ma I Higher-level controller Binary input Binary outputs Reference binary outputs DGND K (AC-) Connect external DC V supply depending on the options used (MOVIDRIVE electronics data) AEN * Factory setting ** If the binary inputs are connected to the DC V voltage supply X: "VO", install a jumper between X: (DCOM) and X: (DGND) on MOVIDRIVE. System Manual MOVIDRIVE MDX0B/B Drive Inverters

20 Wiring diagrams for basic unit Description of terminal functions on the basic unit (power section and control unit) Terminal X:// X:// X:/ X: S S: S: S: X: X: X: X: X:/ X: X: X: X: X: X: X: X: L/L/L (PE) U/V/W (PE) +R/-R (PE) +U Z /-U Z (PE) DGND SC SC REF AI/ AGND REF DIØØ DIØ DIØ DIØ DIØ DIØ Function Power supply connection Motor connection Braking resistor connection DC link connection Change I-signal DC(0()...0 ma) V-signal DC(-0 V V, V), factory setting to V signal. Switching system bus terminating resistor on/off; factory setting: OFF. Set baud rate for the RS interface. Either. or. kbaud, factory setting:. kbaud. Switch frequency input on or off, factory setting: switched off. Reference potential system bus System bus high System bus low DC+0 V (max. DC ma) for setpoint potentiometer Setpoint input n (differential input or input with AGND reference potential), signal form P_ / S Reference potential for analog signals (REF, REF, AI.., AO..) DC 0 V (max. DC ma) for setpoint potentiometer Binary input, with fixed assignment"/controller inhibit" Binary input, factory setting to "CW/stop" Binary input, factory setting to "CCW/stop" Binary input, factory setting to "Enable/Stop" Binary input, factory setting to "n/n" Binary input, factory setting to "n/n" The binary inputs are electrically isolated by optocouplers. Selection options for binary inputs to (DIØ... DIØ) Parameter menu P0_ X: DCOM Reference for binary inputs X: to X: (DIØØ... DIØ) and X:/X: (DIØ... DIØ) Switching binary inputs with DC+ V external voltage: Connection X: (DCOM) must be connected to the reference potential of the external voltage. Without jumper X:-X: (DCOM-DGND) Isolated binary inputs With jumper X:-X: (DCOM-DGND) Non-isolated binary inputs The binary inputs must be switched with DC+ V from X: or X0: (VO) Jumper required X:-X: (DCOM-DGND). X: X: X:0 X: X: X: X: X: X: X: X0: X0: X0: X0: X0: X0: X0: X0: X0: X0:0 X: X: X: X: XT VO DGND ST ST DIØ DIØ DOØ DOØ DOØ DGND TF DGND DBØØ DOØ-C DOØ-NO DOØ-NC DOØ VO VI DGND DGND VO SOV SVI Auxiliary supply output DC+ V (max. load X: and X0: = 00 ma) for external command switches Reference potential for binary signals RS+ RS- Binary input, factory setting "no function" Binary input, factory setting "no function" Binary output, factory setting "IPOS output" Binary output, factory setting "IPOS output" Binary output, factory setting "IPOS output" Do not connect external voltage to binary outputs X: (DOØ) and X: (DOØ)! Reference potential for binary signals The binary inputs are electrically isolated by optocouplers. Selection options for binary inputs and (DIØ/DIØ) Parameter menu P0_ Selection option for binary inputs to (DOØ...DOØ) Parameter menu P_ KTY+/TF-/TH connection (connect to X0: via TF/TH), factory setting to "No response" ( P) Reference potential for binary signals / KTY Binary output DBØØ has fixed assignment "/Brake", load capacity max DC 0 ma (short-circuit proof, protected against external voltage to DC 0 V) Shared contact binary output, factory setting "Ready" Normally open contact binary output, max. load of relay contacts DC 0 V and DC 0. A NC contact binary output Binary output DBØ, factory setting "/Fault", max. load capacity DC 0 ma (short-circuit proof, protected against external voltage to DC 0 V). Selection options for binary outputs and (DOØ and DOØ) Parameter menu P_. Do not apply external voltage to binary outputs X0: (DBØØ) and X0: (DOØ). Auxiliary supply output DC+ V (max. load X: and X0: = 00 ma) for external command switches Input DC+ V voltage supply (backup voltage depending on options, unit diagnosis when supply system off) Reference potential for binary signals Reference potential for X: Auxiliary supply voltage DC+ V, only to supply X: on the same unit Reference potential for DC+ V input "Safe stop" (safety contact) DC+ V input "Safe stop" (safety contact) Only service interface. Option slot: DBG0B / UWSB / USBA 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

21 Assignment of braking resistors, chokes and filters. Assignment of braking resistors, chokes and filters AC 00/00 V units, size 0 MOVIDRIVE MDX0/B...-A Size 0 Braking resistors BW... / BW..-..-T BW00-PB ) Trip current Part number BW BW0-00 I F = 0. A RMS 0 BW0-00 I F =.0 A RMS 00 Part number BW T BW/BW-T I F =. A RMS 0 0 X 0 BW00-00 BW00-00-T I F =. A RMS 0 0 Line chokes Part number ND00-0 Σ I mains = AC 0 A 0 Line filter Part number NF00-0 U max = AC 0 V Output chokes Inside diameter Part number HD00 d = 0 mm for cable cross sections.... mm (AWG... ) HD00 d = mm for cable cross sections. mm (AWG ) Output filter (only in VFC operating mode) Part number HF X A HF B A HF0-0 0 B ) Internal thermal overload protection, no bimetallic relay required. A In rated operation (00 %) B With variable torque load ( %) 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

22 Assignment of braking resistors, chokes and filters AC 00/00 V units, size, S and MOVIDRIVE MDXB...-A Size S Braking resistors BW... / BW..-..-T Trip current Part number BW... Part number BW T BW00-00 I F = 0. A RMS BW00-00/ I F =. A RMS 0 0 BW00-00-T BW/BW-T I F =. A RMS 0 0 X 0 BW/BW-T I F =. A RMS 0 0 BW/BW-T I F = A RMS 0 0 BW/BW-T I F =. A RMS BW/BW-T I F =. A RMS BW0-0/ BW0-0-T I F =. A RMS 0 BW0-0-T I F =. A RMS 0 BW0-00-T I F =. A RMS 0 Line chokes ND00-0 Σ I mains = AC 0 A ND0-0 Σ I mains = AC A Part number 0 0 Line filter Part number NF00-0 A NF0-0 X B A U max = AC 0 V NF0-0 B NF0-0 Output chokes Inside diameter Part number HD00 d = 0 mm for cable cross sections.... mm (AWG... ) HD00 d = mm for cable cross sections. mm (AWG ) HD00 d = mm for cable cross sections > mm (AWG ) Output filter (only in VFC operating Part number mode) HF A HF0-0 0 B A HF X B A HF00-0 B A HF0-0 B A HF0-0 B A HF0-0 B A HF0-0 X B A In rated operation (00 %) B With variable torque load ( %) 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

23 Assignment of braking resistors, chokes and filters AC 00/00 V units, sizes and MOVIDRIVE MDXB Size Braking resistors BW... / BW T BW P Trip current Part number BW... Part number BW T Part number BW P BW0-0/ C C I BW0-0-P F =. A RMS 0 BW0-0-T I F =. A RMS 0 C C BW0-0-T I F = 0. A RMS 0 C C BW-T I F =. A RMS 0 BW0-0/ BW0-0-P I F =.A RMS BW0-00-T I F = 0. A RMS 0 0 BW0-00-T I F =. A RMS 0 BW0-T I F =. A RMS 0 0 BW0-T I F =. A RMS 0 0 Line chokes Part number ND0-0 Σ I mains = AC A 0 A ND0-0 Σ I mains = AC A 0 B A ND0-0 Σ I mains = AC 0 A B ND00-00 Σ I mains = AC 00 A A In rated operation (00 %) B With variable torque load ( %) C Connect two braking resistors in parallel and set twice the trip current on F ( I F ) System Manual MOVIDRIVE MDX0B/B Drive Inverters

24 Assignment of braking resistors, chokes and filters AC 00/00 V units, sizes and MOVIDRIVE MDXB Size Braking resistors BW... / BW T BW P Trip current Part number BW... Part number BW T Part number BW P BW0-0/ BW0-0-P I F =. A RMS 0 BW0-0-T I F =. A RMS 0 BW0-0-T I F = 0. A RMS 0 BW-T I F =. A RMS 0 BW0-0/ BW0-0-P I F =. A RMS BW0-00-T I F = 0. A RMS 0 0 BW0-00-T I F =. A RMS 0 BW0-T I F =. A RMS 0 0 C C C BW0-T I F =. A RMS 0 0 C C C Line chokes Part number ND0-0 Σ I mains = AC A 0 ND0-0 Σ I mains = AC A 0 ND0-0 Σ I mains = AC 0 A ND00-00 Σ I mains = AC 00 A A In rated operation (00 %) B With variable torque load ( %) C Connect two braking resistors in parallel and set twice the trip current on F ( I F ) 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

25 Assignment of braking resistors, chokes and filters AC 00/00 V units, sizes to MOVIDRIVE MDXB Size Line filter Part number NF0-0 A NF0-0 B A NF0-0 B A NF0-0 0 B A U max = AC 0 V NF-0 B A NF0-0 B NF0-0 A NF00-0 B Output chokes Inside diameter Part number HD00 d = 0 mm for cable cross sections... mm (AWG...) HD00 d = mm for cable cross sections > mm (AWG ) HD00 Connection with M bolt Output filter (only in VFC operating Part number mode) HF0-0 X A B / D A / D HF0-0 B A HF0-0 B E D D A In rated operation (00 %) B With variable torque load ( %) D Connect two output filters in parallel E In rated operation (00 %): One output filter With variable torque load ( %): Connect two output filters in parallel System Manual MOVIDRIVE MDX0B/B Drive Inverters

26 Assignment of braking resistors, chokes and filters AC 0 V units, sizes to MOVIDRIVE MDXB...-_ Size Braking resistors BW / BW T Trip current Part number BW... Part number BW T BW0-00 I F =. A RMS BW0-00 I F =. A RMS BW0-0 BW0-0-T I F =. A RMS 0 BW0-0-T I F =. A RMS 0 BW0-00 I F =. A RMS BW0-0 I F =. A RMS BW0-0-T I F =. A RMS 0 C C C C BW0-0-T I F =. A RMS 0 C C C C BW0-0-T I F = 0. A RMS 0 C C C C BW-T I F =. A RMS 0 C C C C BW0-0-T I F =. A RMS 0 BW0-00-T I F = 0. A RMS 0 0 BW0-00-T I F =. A RMS 0 BW0-T I F =. A RMS 0 0 C C BW0-T I F =. A RMS 0 0 C C Line chokes Part number ND00-0 Σ I mains = AC 0 A 0 A ND0-0 Σ I mains = AC A 0 B A ND0-0 Σ I mains = AC A 0 B A ND0-0 Σ I mains = AC 0 A B Line filter Part number NF00-0 A NF0-0 X B A NF0-0 B NF0-0 U max = AC 0 V NF0-0 A NF0-0 B NF0-0 0 A NF-0 B Output chokes Inside diameter Part number HD00 d = 0 mm for cable cross sections.... mm (AWG... ) HD00 d = mm for cable cross sections. mm (AWG ) HD00 d = mm for cable cross sections > mm (AWG ) A In rated operation (00 %) B With variable torque load ( %) C Connect two braking resistors in parallel and set twice the trip current on F ( I F ) 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

27 Connecting the system bus (SBus ). Connecting the system bus (SBus ) NOTE Only if P "SBus baud rate" = 000 kbaud: Do not combine MOVIDRIVE compact MCH_A units with other MOVIDRIVE units in the same system bus combination. The units may be combined at baud rates 000 kbaud. Max. CAN bus stations can be addressed using the system bus (SBus). Use a repeater after 0 or 0 stations, depending on the length of the cables and the cable capacity. The SBus supports transmission technology compliant with ISO. The "Serial Communication" manual contains detailed information about the system bus. This manual can be ordered from SEW-EURODRIVE. SBus wiring diagram Control unit S Control unit S Control unit Systembus Systembus Systembus S S Terminating resistor Terminating resistor Terminating resistor S S S S ON OFF ON OFF X: X: Systembus Systembus Systembus Ref. Systembus High Systembus Low DGND SC SC Ref. Systembus High Systembus Low DGND SC SC Ref. Systembus High Systembus Low S S S S ON OFF X: DGND SC SC AEN Cable specification Use a -core twisted and shielded copper cable (data transmission cable with braided copper shield). The cable must meet the following specifications: Core cross section mm (AWG... AWG ) Line resistance 0 Ω at MHz Capacitance per unit length 0 pf/m at khz Suitable cables include CAN bus or DeviceNet cables. Shielding Connect the shield to the electronics shield clamp on the inverter or master controller and make sure it is connected over a wide area at both ends. Cable length The permitted total cable length depends on the baud rate setting of the SBus (P): kbaud 0 m 0 kbaud 0 m 00 kbaud 0 m 000 kbaud 0 m System Manual MOVIDRIVE MDX0B/B Drive Inverters

28 Connecting the RS interface Terminating resistor Switch on the system bus terminating resistor (S = ON) at the start and end of the system bus connection. Switch off the terminating resistor on the other units (S = OFF). STOP! There must not be any potential displacement between the units connected with the SBus. This can restrict the functionality of the units. Take suitable measures to avoid a potential displacement, e.g. by connecting the unit ground connectors using a separate lead..0 Connecting the RS interface Wiring diagram for RS interface The RS interface can be used for connecting max. MOVIDRIVE units, e.g. for master/slave operation, or MOVIDRIVE units and a master control system (PLC). X: X: X: DIØØ DIØ DIØ DIØ DIØ DIØ DCOM VO DIØØ DIØ DIØ DIØ DIØ DIØ DCOM VO DIØØ DIØ DIØ DIØ DIØ DIØ DCOM VO RS+ RS- DGND ST ST 0 RS+ RS- DGND ST ST 0 RS+ RS- DGND ST ST 0 0 Cable specification Use a -core twisted and shielded copper cable (data transmission cable with braided copper shield). The cable must meet the following specifications: Core cross section mm Cable resistance Ω at MHz Capacitance per unit length 0 pf/m at khz Shielding Connect the shield to the electronics shield clamp on the inverter or higher-level controller and make sure it is connected over a wide area at both ends. Cable length The permitted total cable length is 00 m. Terminating resistor AXX Dynamic terminating resistors are installed. Do not connect any external terminating resistors. STOP! There must not be any potential displacement between the units connected via the RS. This can restrict the functionality of the units. Take suitable measures to avoid a potential displacement, e.g. by connecting the unit ground connectors using a separate lead. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

29 Connecting the interface adapter type DWEB/B. Connecting the interface adapter type DWEB/B Part number and description DWEB, part number The interface adapter DWEB (HTL TTL) in the form of an adapter cable is used to connect single-ended HTL encoders to the HIPERFACE encoder card DEHB. Only the A, B and C tracks are connected. The interface adapter is suitable for all HTL encoders that were operated on MOVIDRIVE A, MDV and MCV and can be connected without any rewiring effort. [A] [B] [C] AXX [A] [B] xx0. mm / length 000 mm / max. cable length between inverter - encoder: 00 m DC V connection for HTL encoder; x 0. mm / 0 mm long Signal Terminal of -pin sub D socket [C] (encoder end) A B C UB GND DWEB, part number 0 The interface adapter DWEB (HTL TTL) in the form of an adapter cable is used to connect push-pull HTL encoders to the HIPERFACE encoder card DEHB. In addition to the A, B and C track, you will also have to connect the negated tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new system. [A] [B] [C] XX [A] [B] x x 0, mm / length 000 mm / max. cable length between inverter - encoder: 00 m DC V connection for HTL encoder; x 0. mm / 0 mm long Signal Terminal of -pin sub D socket [C] (encoder end) A A B B C C UB GND System Manual MOVIDRIVE MDX0B/B Drive Inverters

30 Connecting interface adapter UWSB (RS). Connecting interface adapter UWSB (RS) Part number Interface adapter UWSB: 0 Scope of delivery Connecting MOVIDRIVE to UWSB The scope of delivery for the UWSB option includes: UWSB adapter CD-ROM with MOVITOOLS Serial interface cable with -pin sub D socket and -pin sub D connector to connect the UWSB option to the PC. Serial interface cable with two RJ0 connectors to connect UWSB to MOVIDRIVE. Use the connection cable supplied to connect the UWSB option to the MOVIDRIVE unit. Plug the connection cable into the XT slot of the MOVIDRIVE unit. Note that the DBG0B keypad and the UWSB serial interface cannot be connected to the MOVIDRIVE at the same time. MOVIDRIVE MDX0/B 0 UWSB Figure : Connection cable between MOVIDRIVE and UWSB AXX Connecting UWSB to PC Use the connection cable supplied (shielded RS standard interface cable) to connect the UWSB option to the PC. PC COM - UWSB GND TxD RxD max. m (. ft) RS [] [] 0 Figure : UWSB-PC connection cable (: connection assignment) [] -pin sub D connector [] -pin sub D socket AXX System Manual MOVIDRIVE MDX0B/B Drive Inverters

31 Connecting the interface adapter USBA. Connecting the interface adapter USBA Part number Interface adapter USBA: Scope of delivery The scope of delivery for the USBA includes: USBA interface adapter USB connection cable PC - USBA (type USB A-B) Connection cable for MOVIDRIVE MDX0B/B - USBA (cable RJ0-RJ0) CD-ROM with drivers and MOVITOOLS The USBA interface adapter supports USB. and USB.0. Connecting MOVIDRIVE - USBA - PC Use the connection cable [] (RJ0 - RJ0) supplied to connect the USBA option to the MOVIDRIVE unit. Plug the connection cable [] into the XT slot of MOVIDRIVE MDX0B/B and into the RS slot of the USBA. Note that the DBG0B keypad and the USBA interface adapter cannot be connected to the MOVIDRIVE at the same time. Use the USB connection cable [] (type USB A-B) to connect the USBA to the PC. MOVIDRIVE MDX0/B PC COM - [] [] USBA Figure : Connection cable for MOVIDRIVE MDX0B/B - USBA AXX Installation Connect the USBA to a PC and MOVIDRIVE MDX0B/B using the connection cables supplied. Insert the enclosed CD into the CD drive of your PC and install the driver. The first free COM port on the PC will be assigned to the USBA interface adapter. Operation with After installation, the PC recognizes the USBA interface converter after approximately to 0 s. MOVITOOLS Start MOVITOOLS. NOTE If the connection between the PC and USBA is interrupted, you will have to restart MOVITOOLS. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

32 Option combinations for MDXB. Option combinations for MDXB Arrangement of the option slots Size 0 ( ) Sizes... ( ) [] [] [] [] Fieldbus slot for communication options [] Encoder slot for encoder options [] Expansion slot for communication options (only sizes to ) 000AXX 0 Option card combinations for MDXB The option cards are different sizes and can only be installed in the matching option slots. The following list shows the possible combinations of option cards for MOVIDRIVE MDXB. Option card Name Encoder slot Size 0 - size MOVIDRIVE MDXB Fieldbus slot Size 0 - size DEHB Encoder input incr. / Hiperface X DERB Encoder input resolver / Hiperface X DFPB Fieldbus interface Profibus X DFIB Fieldbus interface Interbus X DFIB Fieldbus interface Interbus LWL X DFDB Fieldbus interface DeviceNet X DFCB Fieldbus interface CAN/CANopen X DFEB DFEB Fieldbus interface Ethernet X DFEB DIOB I/O expansion X X ) DRSB Phase-synchronous operation X DIPB SSI encoder interface X DHPB User-programmable MOVI-PLC basic controller X DHPB + OSTB DHPB + OSTB (RS interface, only in combination with DHPB) ) When fieldbus slot is not available ) When encoder slot is not available Expansion slot Size - size OSTB DHPB DHPB + OSTB ) 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

33 Installing and removing options cards. Installing and removing options cards NOTES For MOVIDRIVE MDXB size 0, only SEW-EURODRIVE is authorized to install or remove option cards. You can install or remove the option cards yourself for MOVIDRIVE MDXB sizes to. Before you begin Read the following notes before installing or removing an option card: STOP! Electrostatic charge. Damage to electronic components. Disconnect the inverter from the power. Switch off the DC V and the supply voltage. Take appropriate measures to protect the option card from electrostatic charge (use discharge strap, conductive shoes, etc.) before touching it. Before installing the option card, remove the keypad ( Sec. "Removing/installing the keypad") and the front cover ( Sec. "Removing/installing the front cover"). After having installed the option card, replace the keypad ( Sec. "Removing/installing the keypad") and the front cover ( Sec. "Removing/installing the front cover"). Keep the option card in its original packaging until immediately before you are ready to install it. Hold the option card by its edges only. Do not touch any components. System Manual MOVIDRIVE MDX0B/B Drive Inverters

34 Installing and removing options cards Basic procedure for installing/removing an option card (MDXB, sizes - ) AXX. Remove the retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist!).. Remove the retaining screws of the black cover plate on the card retaining bracket. Remove the black cover plate.. Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket.. Insert the retaining bracket with installed option card into the slot, pressing slightly so it is seated properly. Secure the card retaining bracket with the retaining screws.. To remove the option card, follow the instructions in reverse order. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

35 Connecting the encoder and resolver. Connecting the encoder and resolver NOTES The wiring diagrams do now show the view onto the cable end. They show the connection to the motor or MOVIDRIVE. The core colors specified in the wiring diagrams are in accordance with the IEC color code and correspond to the core colors used in the prefabricated cables from SEW. General installation information The sub D connectors shown in the wiring diagrams have a /0 UNC thread. Max. line length from inverter - encoder/resolver: 00 m with a capacitance per unit length 0 nf/km. Core cross section: 0, mm (AWG... 0) If you cut a core of the encoder/resolver cable, isolate the cut-off end of the core. Use shielded cables with twisted pair conductors and make sure they are grounded on both ends over a large surface area: At the encoder in the cable gland or in the encoder plug At the inverter in the housing of the sub D connector Route the encoder/resolver cable separately from the power cables. Shielding On the inverter Connect the shield of the encoder/resolver cable over a large area. Connect the shield on the inverter end in the housing of the sub D connector ( following illustration). 0BXX System Manual MOVIDRIVE MDX0B/B Drive Inverters

36 Connecting the encoder and resolver On the encoder/resolver Prefabricated cables Connect the shield on the encoder/resolver side at the respective earthing clamps ( following illustration). When using an EMC screw fitting, apply the shield over a wide area in the cable gland. For drives with a plug connector, connect the shield on the encoder plug. 0 0 AXX SEW-EURODRIVE offers prefabricated cables for connecting encoders/resolvers. We recommend using these prefabricated cables. 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

37 Connecting option DEHB (HIPERFACE ). Connecting option DEHB (HIPERFACE ) Part number HIPERFACE encoder card type DEHB: 0 NOTES The "HIPERFACE encoder card type DEHB" option is only possible in conjunction with MOVIDRIVE MDXB, not with MDX0B. The DEHB option must be plugged into the encoder slot. Front view of DEHB X X DEHB AXX Description Terminal Function X: Input for external encoder or output for incremental encoder simulation Connection page to page 0 Pulse count of the incremental encoder simulation: 0 pulses/revolution with HIPERFACE encoder on X as at X: Motor encoder input with sin/cos encoder or TTL encoder on X X: X: X: X: X:/ X: X: X: X:0 X: X: X:/ X: X: Motor encoder input X: X: X: X: X: X: X: X: X: X:0 X: X: X: X: X: (COS+) signal track A (K) (SIN+) signal track B (K) Signal track C (K0) DATA + Reserved switchover Reference potential DGND (COS ) Signal track A (K) (SIN ) Signal track B (K) Signal track C (K0) DATA - Reserved DC+ V (max. load X: and X: = DC 0 ma) (COS+) signal track A (K) (SIN+) signal track B (K) Signal track C (K0) DATA + Reserved Reference potential TF/TH/KTY Reserved Reference potential DGND (COS ) Signal track A (K) (SIN ) Signal track B (K) Signal track C (K0) DATA - Reserved TF/TH/KTY+ connection DC+ V (max. load X: and X: = DC 0 ma) STOP! The connections on X and X must not be installed or removed during operation. Electrical components in the encoder or on the encoder card could be destroyed. De-energize the inverter before plugging or removing the encoder connections. Switch off the supply voltage and the DC V (X0:). NOTES If X is used as an incremental encoder simulation output, the switchover (X:) must be jumpered with DGND (X:). The DC V supply voltage from X and X is sufficient to operate SEW encoders (except HTL encoders) with a DC V supply voltage. With all other encoders, check whether they can be connected to the DC V supply voltage. System Manual MOVIDRIVE MDX0B/B Drive Inverters

38 Connecting option DEHB (HIPERFACE ) Permitted encoders HIPERFACE encoder connection STOP! Do not connect HTL encoders E..C to X of option DEHB. Doing so can destroy the X (motor encoder input) on the DEHB option. Only connect HTL encoders E..C to option DEHB using the interface adapter DWEB/B ( Sec. "Connecting the interface adapter type DWEB/B"). The following encoders may be connected to the "HIPERFACE encoder card type DEHB" option: HIPERFACE encoder type ASH, ESH or AVH sin/cos encoder type ESS, ESS, EVS or EHS DC V TTL encoder with DC V voltage supply type ESR, ESR, EVR or EHR DC V TTL encoder with DC V voltage supply type EST, EST, EVT or EHT via option DWIA HIPERFACE encoders ASH, ESH and AVH are recommended for operation with DEHB. Depending on the motor type and motor configuration, the encoder is connected via plug connector or terminal box. 0 DT../DV.., DS, CT../CV.., CM... with plug connector Connect the HIPERFACE encoder to the option DEHB as follows: ASH / ESH / AVH cos+ RD cossin+ BU 0 YE sin- GN DATA- VT DATA+ BK TF/TH/KTY+ BN TF/TH/KTY- 0 WH GYPK U S RDBU PK GY max. 00 m DEHB, X: 0 NOTE Part numbers of the prefabricated cables: For fixed routing: For cable carrier routing: BXX Important for DT/DV and CT/CV motors: The TF or TH is not connected to the encoder cable but must be connected using an additional -core shielded cable. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

39 Connecting option DEHB (HIPERFACE ) Part numbers of the prefabricated extension cables: For fixed routing: For cable carrier routing: 0 CM... with terminal box Connect the HIPERFACE encoder to the option DEHB as follows: A..H / E..H cos+ cossin+ sin- DATA- DATA+ TF/TH/KTY+ TF/TH/KTY- 0 RD BU YE GN VT BK BN WH GYPK RDBU PK GY max. 00 m 0 DEHB, X: Figure : Connecting HIPERFACE encoder to DEHB as a motor encoder 0CXX Part numbers of the prefabricated cables: For fixed routing: For cable carrier routing: Connecting sin/cos encoder to DT../DV.., CT../CV motors The high resolution sin/cos encoders EHS, ESS, ESS or EVS can also be connected to DEHB. Connect the sin/cos encoder to the option DEHB as follows: E..S / E..R YE GN RD BU PK GY WH BN BK VT max. 00 m 0 DEHB, X: Figure : Connecting the sin/cos encoder to DEHB as a motor encoder CXX Part numbers of the prefabricated cables: For fixed routing: For cable carrier routing: System Manual MOVIDRIVE MDX0B/B Drive Inverters

40 Connecting option DEHB (HIPERFACE ) Connecting TTL encoders to DT../DV.. motors DC V voltage supply TTL encoders from SEW-EURODRIVE are available with DC V and DC V voltage supply. Connect TTL encoders with DC V voltage supply EHR, ESR, ESR or EVR in the same way as the high-resolution sin/cos encoders ( Figure ). DC V voltage supply TTL encoders with a DC V voltage supply EST, EST, EHT or EVT must be connected via the "DC V encoder power supply type DWIA" option (part number ). The sensor cable must also be connected to correct the supply voltage of the encoder. Connect this encoder as follows: DEHB, X: EST / EST / EVT / EHT 0 YE GN RD BU PK GY WH BN VT* YE GN RD BU PK GY WH BN Figure : Connecting the TTL encoder via DWIA to DEHB as a motor encoder 0BXX * Connect the sensor cable (VT) on the encoder to UB, do not jumper on the DWIA! BK Part numbers of the prefabricated cables: HIPERFACE encoder card type DEHB X option: DWIA X: MOVIDRIVE For fixed routing: Encoders EST / EST / EVT / EHT DWIA X: Encoders For fixed routing: For cable carrier routing: X VT max. m max. 00 m * X: Encoder X: MOVIDRIVE DWIA 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

41 Connecting option DERB (resolver). Connecting option DERB (resolver) Part number Resolver card option type DERB: 0 NOTES The "resolver card type DERB" option is only possible in conjunction with MOVIDRIVE MDXB, not with MDX0B. The DERB option must be plugged into the encoder slot. Front view of DERB X X DERB 0AXX Description Terminal Function X: Input for external encoder or output for incremental encoder simulation Connection page to page 0 The pulse count of the incremental encoder simulation is always 0 pulses per revolution X: X: X: X: X:/ X: X: X: X:0 X: X: X:/ X: X: Resolver input X: X: X: X: X: X: X: X: X: (cos) signal track A (K) (sin) signal track B (K) Signal track C (K0) DATA + Reserved switchover Reference potential DGND (cos ) Signal track A (K) (sin ) Signal track B (K) Signal track C (K0) DATA - Reserved DC+ V (max. load DC 0 ma) sin+ (S) cos+ (S) Ref.+ (R) N.C. Reference potential TF/TH/KTY sin (S) cos (S) Ref. (R) TF/TH/KTY+ connection STOP! The connections on X and X must not be installed or removed during operation. Electrical components in the encoder or on the encoder card could be destroyed. De-energize the inverter before plugging or removing the encoder connections. Switch off the supply voltage and the DC V (X0:). NOTES If X is used as an incremental encoder simulation output, the switchover (X:) must be jumpered with DGND (X:). The DC V supply voltage from X is sufficient to operate SEW encoders (except HTL encoders) with a DC V supply voltage. With all other encoders, check whether they can be connected to the DC V supply voltage. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

42 Connecting option DERB (resolver) Permitted encoders Resolver Terminal / pin assignment The following encoders can be connected at X (external encoder inputs): HIPERFACE encoder type ASH, ESH or AVH sin/cos encoder type ESS, ESS, EVS or EHS DC V TTL encoder with DC V voltage supply type ESR, ESR, EVR or EHR DC V TTL encoder with DC V voltage supply type EST, EST, EVT or EHT via option DWIA -pole resolvers, AC V eff, khz, can be connected at X (resolved input). The gear ratio of the resolver amplitudes must be approximately 0.. The control dynamics decrease if the value is lower; the evaluation may be unstable if the value is higher. SEW-EURODRIVE offers the following prefabricated cables for connecting resolvers to DERB: For motor type Fixed routing Part number Cable carrier installation DS with plug connector CM... Extension cable CM... With terminal box 0 DS With terminal box CM motors: The resolver connections are located in a plug connector or on a 0-pin Wago terminal strip. DS Motors: The resolver connections in the terminal box are either located on a 0-pin Phoenix terminal strip or in the plug connector. CM plug connector DS:Intercontec, type ASTA0NN Terminal / pin Description Core color in prefabricated cable Ref.+ Pink (PK) Reference Ref.- Gray (GY) cos + Red (RD) Cosine signal cos- Blue (BU) sin+ Yellow (YE) Sine signals sin- Green (GN) TF / TH / KTY + Brown (BN) / violet (VT) Motor protection 0 TF/TH/KTY White (WH) / black (BK) The resolver signals have the same numbering on the 0-pin Phoenix terminal strip and in the plug connectors. 0 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

43 Connecting option DERB (resolver) Connection Connect the resolver as follows: CM... DS 0 [] Ref.+ Ref.- cos+ cossin+ sin- N.C. N.C. PK GY RD BU YE GN TF/TH/KTY+ BN 0 TF/TH/KTY- WH [] VT BK max. 00 m DERB, X: BXX [] Plug connector [] Terminal strip System Manual MOVIDRIVE MDX0B/B Drive Inverters

44 Connecting an external encoder. Connecting an external encoder External encoder The following external encoders can be connected to connector X of the DEHB option and the DERB option. HIPERFACE encoder AVH High-resolution sin/cos encoders with signal voltage V SS DC V encoder with signal level to RS Voltage supply Connecting HIPERFACE encoder AVH SEW encoders with DC V voltage supply (max. DC 0 ma) are connected directly to X.. These SEW encoders are then powered by the inverter. SEW encoders with a DC V voltage supply must be connected via the "DC V encoder power supply type DWIA" option (part number ). Connect the HIPERFACE encoder AVH as follows: AVH 0 COS RD REFCOS BU SIN YE REFSIN GN DATA+ BK DATA- VT U S RDBU GYPK GY PK BXX Figure : Connecting the HIPERFACE encoder AVH to DEHB/DERB as external encoder Part numbers of the prefabricated cables: For fixed routing: 0 For cable carrier routing: Part numbers of the prefabricated extension cables: For fixed routing: For cable carrier routing: 0 max. 00 m DEHB/DERB, X: System Manual MOVIDRIVE MDX0B/B Drive Inverters

45 Connecting an external encoder sin/cos encoder connection Connect the sin/cos encoder as follows: EHS / EHR / ESS / ESR EVS / EVR / ESR / ESS YE GN RD BU PK GY WH BN BK VT max. 00 m DEHB/DERB, X: 0 BXX Figure : Connecting the sin/cos encoder to DEHB/DERB as an external encoder Part numbers of the prefabricated cables: For fixed routing: For cable carrier routing: TTL encoder connection TTL encoders from SEW-EURODRIVE are available with DC V and DC V voltage supply. DC V voltage supply Connect TTL encoders with DC V voltage supply EVR in the same way as the highresolution sin/cos encoders ( Figure ). System Manual MOVIDRIVE MDX0B/B Drive Inverters

46 Connecting an external encoder DC V voltage supply DC- V encoders with a DC V voltage supply EVT, EHT, EST and EST must be connected via the "DC V encoder power supply type DWIA" option (part number ). The sensor cable must also be connected to correct the supply voltage of the encoder. Connect this encoder as follows: DEHB / DERB, X: EHT /EVT EST / EST 0 YE GN RD BU PK GY WH BN VT* YE GN RD BU PK GY WH BN BK VT max. m max. 00 m * X: Encoder X: MOVIDRIVE DWIA 0 BXX Figure 0: Connecting the TTL encoder EVT to MDX via DWIA as an external encoder * Connect the sensor cable (VT) on the encoder to UB, do not jumper with DWIA! Part numbers of the prefabricated cables: HIPERFACE encoder card type DEHB X: DWIA X: MOVIDRIVE For fixed routing: 0 Encoder EVT DWIA X: Encoders For fixed routing: For cable carrier routing: X 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters

47 Connection of incremental encoder simulation.0 Connection of incremental encoder simulation Incremental encoder simulation Connector X of the DEHB or DERB option can also be used as the incremental encoder simulation output. For this purpose, you must jumper "switchover" (X:) with DGND (X:). X then delivers the incremental encoder signals with a signal level according to RS. The number of pulses is: With DEHB as on X motor encoder input With DERB 0 pulses/revolution YE GN RD BU PK GY max. 00 m DEHB / DERB X: 0 Figure : Incremental encoder simulation connection to DEHB or DERB 0ADE Part number of the prefabricated cable: Option type DEH/DERB X: incremental encoder simulation For fixed routing: System Manual MOVIDRIVE MDX0B/B Drive Inverters

48 Master/slave connection. Master/slave connection Master/slave connection Connector X of the DEHB or DERB option can also be used for the "internal synchronous operation" application (master/slave connection of several MOVIDRIVE units). For this purpose, you must jumper "switchover" (X:) with DGND (X:) on the master end. The following figure shows an X-X connection (= master/slave connection) between two MOVIDRIVE units. max. 0 m RD BU YE 0 GN VT BK 0 0AXX 0 Part number of the prefabricated cable: For fixed routing: NOTES A maximum of slaves can be connected to the MOVIDRIVE master. Important: Do not connect X: when connecting the individual MOVIDRIVE slaves together. Only jumper the connections X: and X: on the MOVIDRIVE master. 0 System Manual MOVIDRIVE MDX0B/B Drive Inverters