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1 AUTOMATION User Manual UM EN VL IPC Order No.: ValueLine Industrial PC Installation and Configuration

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3 AUTOMATION User Manual ValueLine Industrial PC Installation and Configuration Designation: Revision: Order No.: UM EN VL IPC A This user manual is valid for: Designation Version Order No. VL Industrial PC 01/ _en_A PHOENIX CONTACT

4 VL IPC Please Observe the Following Notes In order to ensure the safe use of the product described, you have to read and understand this manual. The following notes provide information on how to use this manual. User Group of This Manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them, who are familiar with applicable standards and other regulations regarding electrical engineering and, in particular, the relevant safety concepts. Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third-party products resulting from disregard of information contained in this manual. Explanation of Symbols Used and Signal Words This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER This indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING This indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION This indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The following types of messages provide information about possible property damage and general information concerning proper operation and ease-of-use. NOTE This symbol and the accompanying text alerts the reader to a situation which may cause damage or malfunction to the device, either hardware or software, or surrounding property. This symbol and the accompanying text provides additional information to the reader. It is also used as a reference to other sources of information (manuals, data sheets, literature) on the subject matter, product, etc. PHOENIX CONTACT 2637_en_A

5 VL IPC General Terms and Conditions of Use for Technical Documentation Phoenix Contact reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice, insofar as this is reasonable for the user. The same applies to any technical changes that serve the purpose of technical progress. The receipt of technical documentation (in particular data sheets, installation instructions, manuals, etc.) does not constitute any further duty on the part of Phoenix Contact to furnish information on alterations to products and/or technical documentation. Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact. Please note that the supplied documentation is product-specific documentation only and that you are responsible for checking the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations. Although Phoenix Contact makes every effort to ensure that the information content is accurate, up-to-date, and state-of-the-art, technical inaccuracies and/or printing errors in the information cannot be ruled out. Phoenix Contact does not offer any guarantees as to the reliability, accuracy or completeness of the information. All information made available in the technical data is supplied without any accompanying guarantee, whether expressly mentioned, implied or tacitly assumed. This information does not include any guarantees regarding quality, does not describe any fair marketable quality, and does not make any claims as to quality guarantees or guarantees regarding the suitability for a special purpose. Phoenix Contact accepts no liability or responsibility for errors or omissions in the content of the technical documentation (in particular data sheets, installation instructions, manuals, etc.). The aforementioned limitations of liability and exemptions from liability do not apply, in so far as liability must be assumed, e.g., according to product liability law, in cases of premeditation, gross negligence, on account of loss of life, physical injury or damage to health or on account of the violation of important contractual obligations. Claims for damages for the violation of important contractual obligations are, however, limited to contract-typical, predictable damages, provided there is no premeditation or gross negligence, or that liability is assumed on account of loss of life, physical injury or damage to health. This ruling does not imply a change in the burden of proof to the detriment of the user. 2637_en_A PHOENIX CONTACT

6 VL IPC Internet Subsidiaries Statement of Legal Authority This manual, including all illustrations contained herein, is copyright protected. Use of this manual by any third party is forbidden. Reproduction, translation, and public disclosure, as well as electronic and photographic archiving or alteration requires the express written consent of Phoenix Contact. Violators are liable for damages. Phoenix Contact reserves all rights in the event of a patent being granted, in as far as this concerns software of Phoenix Contact that meets the criteria of technicity or has technical relevance. Third-party products are always named without reference to patent rights. The existence of such rights shall not be excluded. Windows 3.x, Windows 95, Windows 98, Windows NT, Windows 2000, Windows XP, and Windows Vista are trademarks of the Microsoft Corporation. All other product names used are trademarks of the respective organizations. How to contact us Up-to-date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at: Make sure you always use the latest documentation. It can be downloaded at: A conversion table is available on the Internet at: If there are any problems that can t be solved using the documentation, please contact your Phoenix Contact subsidiary. Subsidiary contact information is available at Published by. PHOENIX CONTACT GmbH & Co. KG Flachsmarkstraße Blomberg Germany Phone (0) Fax (0) PHOENIX CONTACT 586 Fulling Mill Road P.O. Box 4100 Harrisburg, PA USA Phone Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to tecdoc@phoenixcontact.com. PHOENIX CONTACT 2637_en_A

7 Table of Contents 1 Overview Getting Acquainted with the VL IPC Status LEDs Installation Mounting and Clearances Temperature Specifications Wall-mount and Bookshelf Installation Panel Mount Power Interfaces Communication Interfaces External Display Installing PCI Cards Startup and Operation Power Switch Software License and Activation Touch Screen Calibration On-Screen Tools On-Screen Tools Palette Right-Click Pop-up Keyboard Backlight Control Configuring UPS Actions Accessing the Optical Drive Using CompactFlash Maintenance ValueLine Industrial PC Components Real-Time Clock Battery Hard Disk Drive BIOS Configuration Technical Data Ordering Data Technical Data _en_A PHOENIX CONTACT i

8 VL IPC ii PHOENIX CONTACT 2637_en_A

9 Overview 1 Overview ValueLine computers come in a wide range of options that satisfy many application requirements. The VL IPC is a modular industrial computer based on a building block approach that provides systems according to specific application requirements. VL IPC is a general purpose industrial computer that may come preloaded with the Windows operating system. It is possible to order the VL IPC without a preloaded operating system. Standard hardware features for all VL IPC systems include: 24 V DC power supply Fanless operation Uninterruptable power supply (UPS) interface VGA output DVI-D video output 4 USB ports 2 Ethernet ports (10/100/1000 kbps) 1 COM port (RS-232, 9-pin D-SUB connector) 2 CompactFlash slots Diagnostic LED for over-temperature condition Configuration options include: Display size or no display CPU type RAM memory Size and type of mass storage Mounting options PCI expansion slots Optical storage device NVRAM (non-volatile RAM only available in some configurations) This manual describes the possible options and features of the VL IPC available at the time of printing. For specific part numbers and components, refer to the configuration sheet included with the unit to determine the installed options. In some mounting orientations, the labels with the model number, product serial number, and the Microsoft Windows operating system product key are hidden. Copy the information from these labels before mounting the VL IPC. It s a good idea to write this information on the inside cover of this manual. 2637_en_A PHOENIX CONTACT 1-1

10 VL IPC 1.1 Getting Acquainted with the VL IPC Depending on configuration options selected, the VL IPC may look different. Also, the various mounting options provide tremendous flexibility. Figure 1-1 shows the connector side of the VL IPC including an optional optical storage device, which installs in the basic system, and the optional PCI slots. Master CompactFlash Slot Optional Optical Storage Device Slave CompactFlash Slot Access Door Catch Removable Hard Disk RTC Battery X10 COM1 X9 VGA X8 DVI D X6 USB X4 USB X3 ETH X2 ETH ERROR RUN HDD PWR X7 USB X5 USB + A B X1: PWR 24VDC Serial Port VGA Video PCI Slot 1 Status LEDs DVI-D USB Ports (4) Press Here to open Access Door Ethernet Ports PCI Slot 0 Power Switch Heat Sink (entire back) 24 V DC Power Connector X10 COM1 X9 VGA X8 DVI D X6 USB X4 USB X3 ETH X2 ETH + A B X1: PWR 24VDC ERROR RUN HDD PWR X7 USB X5 USB Access Door Open Figure 1-1 VL IPC with optional PCI slots Access Door Closed 1-2 PHOENIX CONTACT 2637_en_A

11 Overview Status LEDs There is a set of four LEDs above the DVI-D connector. X8 DVI D Figure 1-2 ERROR RUN HDD PWR LED layout Table 1-1 LED status indicators LED Indication Description ERROR Red When VL IPC has reached an over temperature condition RUN Reserved for future use HDD Flashes Indicates hard drive activity green PWR Green When 24 V DC is applied and the power switch is turned ON 2637_en_A PHOENIX CONTACT 1-3

12 VL IPC 1-4 PHOENIX CONTACT 2637_en_A

13 Installation 2 Installation The flexibility of the VL IPC allows many different installation options. 2.1 Mounting and Clearances Table 2-1 Temperature Specifications Depending on the configuration ordered, there are several ways to mount the VL IPC. Use the appropriate section below to mount the VL IPC. NOTE: Install the VL IPC with adequate clearance around the heat sink to provide sufficient air flow such that ambient temperatures do not exceed the operating limits listed in Table 2-1. Install cooling fan(s) in the enclosure if necessary. When installing the VL IPC in a cabinet, follow these general rules: Verify clearances within the cabinet. Typically, leave at least 5 cm (2 in.) on each side with 12.7 cm (5 in.) on the connector side if the VL IPC has the optional optical storage drive. Drill all holes and make all cuts before beginning installation. Be sure to protect already installed components from shavings. Supporting panels must be at least 14 gauge to provide proper support. Make sure that there is adequate space around the heat sink (on the back of the VL IPC) and air inlets and outlets to provide sufficient cooling Temperature Specifications CPU Display Mass Storage Range (at 35% CPU load) Range (at 100% CPU load) Core 2 Duo None or 15 in. any +5 C to +55 C +5 C to +40 C Celeron None or 15 in. CompactFlash, Solid state hard disk, High temperature hard disk drive +5 C to +55 C +5 C to +55 C Celeron None or 15 in. Hard disk drive +5 C to +45 C +5 C to +45 C Celeron 17 in. any +5 C to +45 C +5 C to +45 C Core 2 Duo 17 in. any +5 C to +45 C +5 C to +40 C NOTE: The addition of the PCI expansion slots has no effect on the temperature ratings, however user installed PCI cards may have lower ratings. Test conditions: Windows XP running with approximately 35% continuous average CPU loading, which is typical for many applications. 100% continuous CPU loading is a worst case test condition. It is not typical for normal operation and is not recommended for good system response. 2637_en_A PHOENIX CONTACT 2-1

14 VL IPC Wall-mount and Bookshelf Installation Wall mounts are valid for VL IPCs that do not include a display. Use this type of mounting to install the VL IPC on the inside of a cabinet. The VL IPC can be attached to a flat surface in either a wall mount or bookshelf orientation. Either way, attach the unit using the four key holes. The mounting surface must be flat and not subject to vibration Figure 2-1 Wall and bookshelf mounts To install a wall mounted VL IPC, follow these steps: 1. Use the VL IPC as a template and mark the locations of the key holes on the mounting surface. 2. Use the correct anchor type for the mounting surface and securely attach the VL IPC to the wall. Ensure the attaching hardware is in the small section of the key holes. 3. Tighten mounting screws. Be careful not to overtighten the attachment hardware X10 COM1 X9 VGA X8 DVI D X6 USB X4 USB X3 ETH X2 ETH + A B X1: PWR 24VDC ERROR RUN HDD PWR X7 USB X5 USB With PCI slots NOTE: The unit must be installed with the small end of the key hole oriented up. X10 COM1 X9 VGA X8 DVI D X6 USB X4 USB X3 ETH X2 ETH + A B X1: PWR 24VDC Without PCI Slots ERROR RUN HDD PWR X7 USB X5 USB PHOENIX CONTACT 2637_en_A

15 Installation Panel Mount Panel mounts are the only valid mounting system for VL IPCs with a display. This mounting system permits installation of the VL IPC in a cabinet with so the display panel is visible on the outside (see Figure 2-2). NOTE: Connectors and switches must be accessible from the rear. A wall panel thickness of at least 1.9 mm (14 ga.) is required for correct mounting with IP65 protection VL IPC Figure 2-2 Panel mount INSPIRING INNOVATIONS Cabinet wall 2637_en_A PHOENIX CONTACT 2-3

16 VL IPC 1. Cut a hole in the enclosure according to the dimensions for either a 15- or 17-in. display Figure Panel cut-out dimension for 15 in. and 17 in. displays 15 in. 17 in. 2. From the front, push the VL IPC through the opening. Ensure the gasket is properly positioned in the groove. 2-4 PHOENIX CONTACT 2637_en_A

17 Installation 3. From the rear, place the display clamps, 1, in the slots, 2, on the display and slide the clamp to the right (see Figure 2-4). Clamps must be used in every slot. Figure 2-4 Panel mount clamps 4. Tighten the screws on all clamps, alternating from one side to the other until the front bezel is secure against the panel. Torque the bolts to 1.4 Nm. 2637_en_A PHOENIX CONTACT 2-5

18 VL IPC 2.2 Power Connect 24 V DC power (see Figure 2-5) to the included removable power connector (Order No ). This connector supports wire sizes from 0.2 to 2.5 mm² (24 to 12 AWG). Tighten the wire retaining screws using 0.5 Nm torque. Figure 2-5 X2 ETH POWER: 24 VDC + A B VL IPC power connection The power connector A-B pins are for use with the Windows operating system generic uninterruptable power supply (UPS) driver. The signals match those required by the driver. Connect the A-B pins to the power supply Bat.-Mode contacts on a Phoenix Contact UPS or similar power supply. When the UPS is on battery power, the operating system performs the configured operations (see Configuring UPS Actions on page 3-6). Ground Screw The ground screw provides an earth ground for the VL IPC. Ground Screw UPS (B) UPS (A) 0 V (-) 24 V DC (+) NOTE: Circuit ground (0 V) and earth ground are tied together. This grounding scheme may not meet SELV and PELV European standards. 2-6 PHOENIX CONTACT 2637_en_A

19 Installation 2.3 Interfaces After mounting the VL IPC, make any necessary cable connections. Depending on the mounting method, connections are made at the rear or bottom of the VL IPC (see Figure 2-6). If the ValueLine computer includes PCI slots, additional connections may be required to the PCI cards inserted in the PCI slots. X10 COM1 X9 VGA X8 DVI D X6 USB X4 USB X3 ETH X2 ETH X1: PWR 24VDC ERROR RUN HDD PWR X7 USB X5 USB Serial Port PCI Slot 1 VGA Video DVI-D USB Ports (4) Ethernet Ports PCI Slot 0 + A B Figure 2-6 Interface connections 2637_en_A PHOENIX CONTACT 2-7

20 VL IPC Communication Interfaces Various ports and connections allow the VL IPC to communicate with other devices. The connections available on the IPC module are Ethernet: Two RJ45 connectors are located on the rear of the VL IPC. These allow the computer to communicate on a 10/100/1000 Base-T Ethernet network. Serial: Serial devices connect to the DB-9 RS-232 port. USB: USB devices connect using Type A connectors. The VL IPC has four USB ports. VGA: This port connects the VL IPC to an external monitor with a corresponding VGA connector. DVI-D: This port connects the VL IPC to an external monitor with a corresponding DVI-D connector External Display To use an external display, connect either a VGA cable or DVI-D cable to the appropriate connector (see Figure 2-6). The display runs in parallel with an attached VL IPC display, if configured, and there are no special key sequences or configuration settings to enable the display Installing PCI Cards Optionally, the VL IPC contains two PCI slots. Use either or both slots to add I/O cards to the VL IPC. To access these slots, follow these steps: 1. Remove power from the unit. 2. Place the unit on a flat surface with the ribbed surface (cover) up. NOTE: If the VL IPC has an integrated display, place the unit on a soft cloth or surface. 3. Remove the four screws from the cover, 1, and remove the cover. NOTE: Use standard ESD precautions when removing or installing PCI cards to avoid damage to the cards and the VL IPC. 2-8 PHOENIX CONTACT 2637_en_A

21 Installation Figure 2-7 PCI Slot 1 Cover and side panel access screws 4. Do one or both of the following: For PCI slot 0: a) Remove the two screws holding the slot frame, 2. One screw is on the top, 3, and the other is on the connector side of the unit to the right of the PCI card opening, 4. Remove the slot frame and slot cover as an assembly. b) Loosen the retaining screw and remove the slot cover from the slot frame. c) Attach the PCI card to the slot frame and secure it with the retaining screw. Ensure the card is under the washer. d) Carefully position the PCI card and frame assembly so the card connector is in proper position over the connector. Carefully yet firmly push the card into the connector, ensuring the tab at the bottom of the card enters the chassis slot. Ensure that the card is properly seated in the connector. e) Secure the slot frame to the chassis using the two screws previously removed in step a. PCI Slot 0 When installing two cards of the same type, drivers often assign higher priority to the card in the lower slot number. NOTE: Tighten all screws on the VL IPC frame to no more than 7 Nm torque. 2637_en_A PHOENIX CONTACT 2-9

22 VL IPC For PCI slot 1: a) Remove the four screws, 5, for the left side panel, 6, and remove the panel. b) Loosen the retaining screw and remove the slot cover from the slot frame. c) Install the PCI card, carefully pushing the card into the connector with the tab being properly positioned in the chassis. After it is fully inserted in the connector, slide the card under the retaining screw and washer previously loosened to remove the cover. d) Tighten the retaining screw. e) Re-install the left side panel, 6, using the screws previously removed in step a. 5. Re-install back cover, and replace and tighten the four screws previously removed PHOENIX CONTACT 2637_en_A

23 Startup and Operation 3 Startup and Operation 3.1 Power Switch With all components and I/O properly connected, press the power switch in the direction of dot and release it. It is a momentary switch and returns to its original position. To turn power off, press the switch in the same direction and release it. Figure 3-1 Power switch X9 VGA ERROR RUN HDD PWR X10 COM1 X8 DVI D X7 USB X5 USB X6 USB X4 USB X3 ETH X2 ETH The first time the VL IPC boots, the Windows operating system displays the software license and activation (see Software License and Activation on page 3-2). Upon completion of boot-up, the VL IPC runs the Touchkit screen calibration (see Touch Screen Calibration on page 3-2). POWER: 24 VDC + A B Power Switch 2637_en_A PHOENIX CONTACT 3-1

24 VL IPC 3.2 Software License and Activation Use of the Microsoft operating system is subject to the licensing limitations specified by the Microsoft Software License. Phoenix Contact is not responsible and cannot be held liable for proper use of the operating system or any other software installed on the computer unless that software is a product developed and manufactured by Phoenix Contact. TouchKit Icon To reduce software piracy and provide customers with quality service, Microsoft includes a product activation requirement on some software, including some operating systems. Use of the software is limited to the first 30 days after first launching the software unless the product activation process is completed. A pop-up program prompts the user to begin the process when the software is first started. If activation is not completed, the software repeats the product activation pop-up on a pre-determined cycle. Once started, message boxes lead the user through the process to obtain proper product activation. Additional details are included in the Microsoft Software License and are also available at The Windows XP product key is on a sticker that is affixed to the VL IPC. 3.3 Touch Screen Calibration If the VL IPC includes a display, it also includes the TouchKit touch screen calibration utility. The first time the VL IPC boots, this utility runs automatically. To run the touch screen calibration utility, do one of the following: Double-tap the TouchKit icon on the desktop. From the Start menu, do the following: 3-2 PHOENIX CONTACT 2637_en_A

25 Startup and Operation a) Select the Start... All Programs... TouchKit... Configure Utility menu to display the Touchkit USB Controller application window. b) Tap the Tools tab to display the tab shown in Figure 3-2. Figure 3-2 The Touchkit: USB Controller... Tools tab c) Tap the 4 Points Calibration button. During calibration, the entire screen is gray with a flashing target that initially appears in the lower-left corner. d) As the message indicates, touch and hold the target until it stops flashing. e) Release the target. f) When the target moves to another corner, press and hold it until it stops flashing, and then release it. g) Continue with the other two corners. h) Upon completion, click the OK button, and then click the OK button to close the Touchkit: USB Controller window. 3.4 On-Screen Tools With the optional touch screen display, there are special on-screen tools in addition to the touch screen calibration (see Touch Screen Calibration on page 3-2). By default, the onscreen tools include a button palette with two buttons, Right-Click and On-Screen Keyboard. 2637_en_A PHOENIX CONTACT 3-3

26 VL IPC On-Screen Tools Palette The on-screen tools palette is a small window with two buttons (see Figure 3-3). ValueLine IPC Tools System Tray Icon Figure 3-3 On-screen tools palette Follow the instructions in the next sections to turn off or re-display the on-screen tools palette. Remove On-Screen Tools Palette When displaying a full-screen HMI display, it may not be appropriate to display the onscreen tools palette. To remove the palette, follow these steps: 1. Tap the Right-Click button. 2. Tap the top (double-line) of the tools palette to display the palette pop-up menu. 3. Tap the Exit menu. 4. Tap Yes to confirm. Display On-Screen Tools Palette To re-display the on-screen tools palette when it has been hidden, follow these steps if the VL IPC Tools icon is in the system tray: 1. Tap the VL IPC Tools icon in the system tray. 2. Tap the Tools Palette menu. If the VL IPC Tools icon isn t in the system tray, from the Start menu, tap the Start... VL IPC Tools menu Right-Click The on-screen tools palette includes a button that simulates the right-click action of a mouse. Tap the Right-Click button. The next tap is the same as clicking a right mouse button. 3-4 PHOENIX CONTACT 2637_en_A

27 Startup and Operation Pop-up Keyboard The on-screen tools include a pop-up keyboard. If the on-screen tools palette isn t visible, follow the steps in Display On-Screen Tools Palette. To display the keyboard, tap the On Screen Keyboard button. The On-Screen Keyboard dialog box may appear (see Figure 3-4). Tap the OK button to close the dialog box. To prevent the dialog box from appearing again, tap the Don t show this message again check box before taping the OK button. ValueLine IPC Tools System Tray Icon Figure 3-4 The On-Screen Keyboard dialog box The On-Screen Keyboard window looks like Figure 3-5. To use the keyboard, tap the desired field or window. Then, tap the keys on the on-screen display to type in the currently selected field. Figure 3-5 The On-Screen Keyboard window Backlight Control To display the Backlight Control window, follow these steps: 1. Tap the VL IPC Tools icon in the system tray. If the VL IPC Tools icon isn t in the system tray, from the Start menu, tap the Start... VL IPC Tools menu. 2637_en_A PHOENIX CONTACT 3-5

28 VL IPC 2. Tap the Backlight Control menu to display the Backlight Control window. Figure 3-6 The Backlight Control window Move the slider in the Brightness Control window to adjust the brightness of the VL IPC display. 3.5 Configuring UPS Actions With an uninterruptable power supply (UPS) that supports operating system notification (like the Phoenix Contact UPS) connected to the A and B power connectors (see Figure 2-5 on page 2-6), configure the UPS driver by following these steps: 1. Select the Start... Control Panel menu. 2. In the Control Panel window, double-click the Power Options icon. 3. In the Power Options window, click the UPS tab. 4. Click the Select... button to display the UPS Selection dialog box. 3-6 PHOENIX CONTACT 2637_en_A

29 Startup and Operation 5. Select Generic from the Select manufacturer drop-down list, and then click Custom in the Select model list. Figure 3-7 The UPS Selection dialog box 6. Select COM1 from the On port drop-down list. 7. Click the Next button to display the UPS Interface Configuration on COM1 dialog box with default selections as shown in Figure 3-8. Figure 3-8 The UPS Interface Configuration on COM1 dialog box 8. Clear the Low Battery and UPS Shutdown check boxes. This grays out the corresponding Negative and Positive radio button. 9. Click the Finish button to return to the Power Options dialog box. 2637_en_A PHOENIX CONTACT 3-7

30 VL IPC 10. Click the Configure... button to display the UPS Configuration dialog box. Figure 3-9 The UPS Configuration dialog box 11. Select the options in this dialog box as required for the application. 12. Click the OK button twice. 3-8 PHOENIX CONTACT 2637_en_A

31 Startup and Operation 3.6 Accessing the Optical Drive Use the optional CD-RW/DVD-RW to install programs or backup control programs and data. To insert or remove a CD/DVD, follow these steps: 1. Open the access door. 2. Press the eject button to remove an optical disk. Optical drive eject button Figure 3-10 Optical drive eject button 3. Insert the CD/DVD in the proper orientation for the drive. The recorded/recordable side should face down or left. 4. Gently push the CD/DVD disk in the slot. 2637_en_A PHOENIX CONTACT 3-9

32 VL IPC 3.7 Using CompactFlash The VL IPC has two type II CompactFlash slots, one master and one slave. The master slot is for a bootable CompactFlash card and the slave slot is for a data-only CompactFlash card. To install a CompactFlash card follow these steps: 1. Open the access door at the rear of the VL IPC (see Figure 3-11). Figure 3-11 Master CompactFlash slot Slave CompactFlash eject button Slave CompactFlash slot CompactFlash slots You may need to remove some cables for easier access to the CompactFlash slots. 2. Install a CompactFlash card in the proper slot. Orient the card so the label-side is facing away from the optical drive. Push the card straight into the device until seated. When inserting a CompactFlash card, use the master slot for bootable CompactFlash cards and the slave slot for data-only CompactFlash cards. To remove a card from the master slot, use a small needle nose pliers and carefully pull the card straight out. To remove a card from the slave slot, use the ejector mechanism. Push the button next to the slot, and then pull the card straight out of the slot PHOENIX CONTACT 2637_en_A

33 Maintenance 4 Maintenance The VL IPC has several removable components. To access some of these components, it may be necessary to remove cables connected to the VL IPC. 2637_en_A PHOENIX CONTACT 4-1

34 VL IPC 4.1 VL IPC Components There is an access door under the connectors of the VL IPC system module (see Figure 4-1). Under the access door are two type II CompactFlash slots (master and slave), a bay for an optional optical storage device, a removable hard disk bay, and the RTC battery. Serial Port Master CompactFlash Slot Optional Optical Storage Device VGA Video Slave CompactFlash Slot DVI-D USB Ports (4) Ethernet Ports Removable Hard Disk RTC Battery 24 V DC Power Connector X10 COM1 X9 VGA X8 DVI D X6 USB X4 USB X3 ETH X2 ETH + A B X1: PWR 24VDC ERROR RUN HDD PWR X7 USB X5 USB PCI Slot 1 Status LEDs PCI Slot 0 Power Switch Heat Sink (entire back) Figure 4-1 ValueLine IPC with access door open 4-2 PHOENIX CONTACT 2637_en_A

35 Maintenance Real-Time Clock Battery There is a battery located under the access door. This battery supplies power to the Real- Time Clock (RTC) in the VL IPC when the system is not connected to a 24 V DC power source. The battery has a typical life of 2 years and requires replacement occasionally. To replace the battery 1. Open the access door at the rear of the IPC module. 2. The RTC battery is above the hard disk slot. Use a needle nose pliers to carefully pull out the battery. 3. Be sure to replace the battery with the same type (CR2032 3V Lithium), oriented as shown in Figure 4-2. Figure 4-2 X2 ETH POWER: 24 VDC Insert RTC battery as shown Hard Disk Drive + A B CR2032 3V Lithium battery Positive (+) The hard drive installs in a tray that is easily removable. VL IPC systems without a hard drive come with a blank tray. To install a new hard drive or replace the current hard drive, follow these instructions: 1. Remove power from the unit. If necessary, move or disconnect any cables that interfere with accessing the hard drive. 2. Open the access door. 3. Turn the screw counterclockwise several turns. It is spring-loaded and, when it clears the threads, it pops out. 4. Grasp the screw and swing the front lever out from the door. 2637_en_A PHOENIX CONTACT 4-3

36 VL IPC 5. Pull the lever to slide the tray and hard drive assembly out of the bay. Hold the access door flat to ensure the tray clears as it is removed. 6. If present, the hard drive can be removed from the tray by removing the four screws along the sides of the hard drive. 7. If necessary, install the hard drive in a tray using the appropriate mounting hardware for the drive. The VL IPC can be operated without a hard drive (booted from the CompactFlash Master). For extended operating periods, it is recommended that an empty tray be installed in the drive bay and locked closed. 8. With the hard drive installed in the tray (or with a blank tray), orient the tray so the front lever is fully extended and toward the power connector. Slide the assembly straight into the slot until it clicks into place. 9. Gently push the drive in so the connector is properly seated. 10. Swing the front lever flat across the front of the drive assembly. 11. Using a screwdriver, push the screw in and turn clockwise to secure the front lever. 12. Close the access door and return any removed cables to their proper connector. 13. Restore power. 4.2 BIOS Configuration Although Phoenix Contact doesn t recommend changing BIOS configuration settings without specific instruction from Phoenix Contact Technical Services, this is something that may be necessary. To access the BIOS configuration, there must be an attached (physical) keyboard through one of the USB ports. During boot-up, the BIOS briefly displays the comment Press DEL to enter Setup. Follow the on-screen instructions and be sure to save any changes. 4-4 PHOENIX CONTACT 2637_en_A

37 Technical Data 5 Technical Data 5.1 Ordering Data Products Description Type Order No. Pcs./Pkt. Industrial PC, configurable VL IPC An order key must be appended to the 7-digit order number to reflect the various options that are specified in each configuration. The order key is generated using the Phoenix Contact on-line configuration tool. Accessories Description Type Order No. Pcs./Pkt Power supply unit, primary switched-mode TRIO-PS/1AC/24DC/ Power supply unit, primary switched-mode TRIO-PS/1AC/24DC/ General Data 5.2 Technical Data Dimensions (width x height x depth) VL IPC without PCI slots, no display 265 x 207x 49 mm VL IPC with PCI slots, no display 265 x 207 x 76 mm Display only, 15 in. 387 x 319 x 12 mm Display only, 17 in. 422 x 360 x 14 mm Ambient temperature (operating) C Ambient temperature (storage/transport) -40 to 70 C Permissible humidity (relative) 5-95% Weight without PCI slots 3.40 kg with PCI slots 5.35 kg Display, 15 in kg Display, 17 in kg Degree of protection IP65 (front), IP20 (back) Mounting Panel, bookshelf, and wall LED indicators Power, HDD, Run, Error 1 Various configurations can effect the temperature rating. Refer to Table 2-1 on page 2-1 for more detail. Electrical Data Power supply, nominal Power supply, range Connection Current consumption, maximum RTC battery, typical life 24 V DC V DC Removable Combicon 2.6 A 2 years 2637_en_A PHOENIX CONTACT 5-1

38 VL IPC Computer Data Operating system (configurable option) Windows XP SP3 Windows Vista (future) Processor (configurable option) 1.01 GHz Intel Celeron M, 533FSB, 1 MB L2 Cache 1.5 GHz Intel Core2 Duo, 667 FSB, 4MB L2 Cache RAM (configurable option) 1 GB to 4 GB Data memory (configurable option) 2.5 in. SATA hard drive Solid state hard drive CompactFlash Optical drive (configurable option) CD-RW/DVD-RW Number of CompactFlash slots 2 Number of PCI slots (configurable option) 2 PCI card size (maximum) Maximum current draw per PCI slot Interfaces x 98.4 mm 600 ma USB 4x Type A, USB 1.1/2.0 Serial, RS-232 DB-9, male Video DB-15, female DVI-D NVRAM connection Mini-PCI (on-board) NVRAM size (configurable option) 128 kb Number of Ethernet connectors 2 Ethernet connection 10/100/1000 Mbps Display - 17 in. Display size, diagonal mm (17.0 in.) Display size, horizontal x vertical x mm Resolution 1280 x 1024 Type Resistive touch screen with serial/usb interface Brightness 300 Cd/m² Number of colors 16.7 million Contrast ratio 1000:1 View angle, horizontal/vertical (CR=10) 80 /80 Installation cutout dimensions (width x height) x mm Outside bezel dimensions Backlight life, minimum Display - 15 in. 356 x 442 mm hr. Display size, diagonal mm (15.0 in.) Display size, horizontal x vertical x mm Resolution 1024 x 768 Type Resistive touch screen with serial/usb interface Brightness 350 Cd/m² Number of colors 16.7 million Contrast ratio 700:1 View angle, horizontal/vertical (CR=10) 70 /65 Installation cutout dimensions (width x height) x mm Outside bezel dimensions Backlight life, minimum 309 x 410 mm hr. 5-2 PHOENIX CONTACT 2637_en_A

39 Technical Data Mechanical Tests Shock test according to IEC Vibration resistance according to IEC g, 11 ms impulse Hard Drive: 0.5 g CompactFlash: 1.0g Conformance With EMC Directives Developed according to IEC IEC (ESD) Criterion B IEC (radiated-noise immunity) Criterion A IEC (burst) Criterion B IEC (surge) Criterion B IEC (conducted noise immunity) Criterion A IEC (noise immunity against magnetic fields) Criterion A EN (noise emission) Class A 2637_en_A PHOENIX CONTACT 5-3

40 VL IPC 5-4 PHOENIX CONTACT 2637_en_A