Fischer UltiMateTM. Original Series. Technical. Specifications. Connect 2 Expertise Reliability Innovation. Edition 2.0 C O N N E C T O R S

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Marilynn Ball
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1 Fischer UltiMateTM Connect Expertise Reliability Innovation Edition.0

Rugged, Compact, Lightweight Connectors for Harsh Environments Fischer Connectors is a leading company in the design, manufacturing and distribution

Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments.

Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide.

connectivity solutions that stand up to the toughest conditions, so you know you can rely on our service and on uncompromising quality in all

2 Rugged, Compact, Lightweight Connectors for Harsh Environments Fischer Connectors is a leading company in the design, manufacturing and distribution of high-performance connectors and cable assembly solutions. Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments. Innovative and flexible, Fischer Connectors is committed to provide customized solutions of uncompromising quality. Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide. Connect Expertise We connect not only with customers who build devices, but with the people who use them on a daily basis, to better understand their needs. Engineering Expertise Supply Chain Expertise Market Expertise Connect Reliability We focus on delivering on time, on cost and on experience connectivity solutions that stand up to the toughest conditions, so you know you can rely on our service and on uncompromising quality in all environments. Quality Reliability Delivery Reliability Response Reliability Connect Innovation Our proven track record in first-to-market, innovative solutions is built on imagination, observation and significant investments in R&D. We help you bring new ideas to market quickly by putting our cutting-edge technology, production tools and experts at your service. Technology Innovation Product Innovation Solutions Innovation ISO 900 ISO 85 ISO 00 REACH Edition.0 Page

Introduction to Fischer UltiMate TM Product Features Miniature connector design, ideal for devices

brass connectors High shock and vibration resistance Operating temperatures: -55 C to +5 C 0,000

resistance. Sealing IP68/69K even unmated One piece body Cable assembly containing epoxy.

Mechanical and visual coding Robust mechanical coding options with visual coding.

CODE = Cable Assembly Solutions Fischer Connectors develops innovative complete cable assembly

Rely on our engineering expertise for your harsh environment applications and order a complete

Please contact us for more details on Fischer cable assembly solutions Durable and reliable

3 Introduction to Fischer UltiMate TM Product Features Miniature connector design, ideal for devices with restricted space Designed for harsh environment Aluminium (optional) 50% lighter than standard brass connectors High shock and vibration resistance Operating temperatures: -55 C to +5 C 0,000 mating cycles Wide range of configurations Military standards compliant 000 hours saltspray resistance. Sealing IP68/69K even unmated One piece body Cable assembly containing epoxy. EMC 60 high performance shielding Grounding contact ring Cable assembly design. Mechanical and visual coding Robust mechanical coding options with visual coding. Soft sealing caps Rugged, IP68 sealing Easily installed on plug and receptacle CODE = CODE = CODE = CODE = Cable Assembly Solutions Fischer Connectors develops innovative complete cable assembly solutions for Fischer UltiMate TM. Rely on our engineering expertise for your harsh environment applications and order a complete turnkey solution from only one source. Please contact us for more details on Fischer cable assembly solutions Durable and reliable overmolding specially designed for severe conditions High performance epoxy potting for IP68/69K sealed connectors Cable assembly designed for excellent EMC 60 shielding Straight and right angle thermoplastic overmolding Easy prototyping with Do-It-Yourself cable termination kit Edition.0 Page

4 Introduction to the Fischer UltiMate TM Applications The Fischer UltiMate TM is specially designed for a broad range of harsh environment applications. It offers rugged, compact, lightweight, sealed connectors and cable assembly solutions ideally suited to withstand a variety of severe environmental, industrial and chemical conditions. MIL APPROVED MEDICAL APPROVED Edition.0 Page

5 Product Range Overview Plugs Receptacles Cable mounted UP0: Short cable plug Panel mounted UR0: Rear mounted low profile receptacle Panel mounted UP50: Front mounted panel plug UR0: Rear mounted receptacle UR0: Front mounted low profile receptacle Cable mounted UR50: Short cable receptacle Mechanical Coding Plugs Receptacles CODE CODE CODE CODE CODE CODE CODE CODE, and 8, and 8 CODE CODE CODE CODE CODE CODE CODE CODE Edition.0 Page 5

6 Part Numbering Structure Connector Design Contact Block Parts Body Style Sealing Level Locking System Connector Polarity Number of Contacts Contact Type Available Choices UltiMate Plug = UP Cable Mounted Plug Short = UP0 Panel Mounted Plug Front mounted = UP50 UltiMate Receptacle = UR Panel Mounted Receptacle Rear mounted low profile = UR0 Rear mounted = UR0 Front mounted low profile = UR0 Panel Mounted Vacuum sealing = V* Water sealing = W Cable Mounted Plug Push-pull automatic locking system = L Quick release = Q Cable Mounted Receptacle = Z 8 = 08 = = 8 = 8 Male contacts = M 00 to 0 Female contacts = F Contacts available per size: 08 00, 00, 00, 005, 007, 009 0, 06, Solder = S PCB = P Crimp = C Cable Mounted Receptacle Short = UR Cable Mounted * Not applicable IP68/69K with Fischer Connectors Cable Assembly Solution Panel Mounted Not applicable corresponds to Interface Diameter of Plug and Receptacle in mm Standard Polarity Male Contacts on Plug Female Contacts on Receptacle Inverted Polarity Female Contacts on Plug Male Contacts on Receptacle Examples Cable Mounted Plugs (UP0 to UP9) UP0X L M 0 S Cable Mounted Receptacles (UR50 to UR89) UR5X Z F 0 S Panel Mounted Plugs (UP50 to UP99) UP5X W M 0 S Panel Mounted Receptacles (UR0 to UR9) UR0X W F 0 S Edition.0 Page 6

7 Part Numbering Structure Housing Standard Options Parts Housing Color Keying Code O-Ring Material Insulating Material Grounding Housing Material Available Choices Black = BK* Grey = GR Code ( ) = Code ( ) = Code ( ) = Code ( ) = Receptacle O-ring at plug interface EPDM = E PBT = Panel Mounted Grounding pin = A Available for UR0/UR0 A = Aluminium B = Brass** Plug Not applicable = Z None = N for UR0/UP50 Cable Mounted Not applicable = Z * Standard Housing Color is black Standard guide mark White for Black housing color Red for Grey housing color Standard keying code Visual coding on plug and receptacle ** Standard Housing Material is Brass Please contact us for other o-ring material or insulating material Examples Cable Mounted Plugs (UP0 to UP9) BK Z Z B Cable Mounted Receptacles (UR50 to UR89) BK E Panel Mounted Plugs (UP50 to UP99) BK Z Panel Mounted Receptacles (UR0 to UR9) BK E Z N A B B B Edition.0 Page 7

8 M Fischer UltiMate TM Dimensions UP0: Short Cable Plug øc ød ) ød ~B ~A A B øc ød ød max Torque Nm Nm Nm Nm ) Max. cable diameter below shield. UP50: Front Mounted Panel Plug Emax Top øc +0. f øg B A A B øc E f øg M Torque x Nm All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Panel cut-out Edition.0 Page 8

9 Dimensions UR0: Rear Mounted Low Profile Panel Receptacle* Emax M Top øc ø f øg Panel cut-out A A øc E f øg M Torque x 5 TF Nm x 7 TK Nm x 0 TP Nm x 7 TQ Nm UR0: Rear Mounted Panel Receptacle* Emax M Top ø0.7 øc +0. f øg A B øc ød E f øg M Torque x 5 TF Nm x 7 TK Nm x 0 TP Nm x 7 TQ Nm * Standard version with PCB contacts and grounding pin. For solder contact version, special solder ground contact pin is included. ød B A Panel cut-out Edition.0 Page 9

10 Dimensions UR0: Front Mounted Low Profile Panel Receptacle* E max M Top ØD ØC +0. f øg Panel cut-out B A B øc ød E f øg M Torque x 5.5 Nm x Nm ød ) ød øc A ~8.9 UR50: Short Cable Receptacle * Standard version with solder contacts All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. ~L L øc ød ø dmax Torque Nm Nm Nm ) Max. cable diameter below shield. Edition.0 Page 0

11 Contact Configurations Wire ) PCB Contacts Current Rating [A] Rated Voltage r.m.s [V] Test Voltage [kv] in mated position IEC Test a Pin Layout Number of Contacts Contact Diameter [mm] Solder Contacts ) Crimp Contacts Pin Diameter [mm] IEC b IEC AC r.m.s. DC () () Contact to Body Contact to Contact Contact to Body Contact to Contact max ø0.79mm AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.6mm min ø0.8mm AWG-8 max ø0.6mm min ø0.8mm AWG max ø0.mm AWG6 [] AWG8 [9/0] max ø0.mm AWG6 [] AWG8 [9/0] max ø0.79mm AWG [] AWG [7/0] max ø0.6mm min ø0.8mm AWG max ø0.mm AWG6 [] AWG8 [9/0] max ø0.mm AWG6 [] AWG8 [9/0] ) ) Stranding values are in brackets. max ø0.mm min ø0.0mm AWG8- max ø0.6mm min ø0.8mm AWG ) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. ) Recommended max. operating current per contact at 0 C temperature rise. ) Recommended operating voltage at sea level. This rated voltage is a general purpose guideline where no other electrical safety standard applies. In cases other standards rule a specific use of the connector, then the application specific safety criteria shall be considered first.this must be evaluated in the frame of equipment engineering. 5) Available on cable mounted plug & receptacle, standard polarity only. Please use General Crimping Instructions. Edition.0 Page

12 Layout and Pin Numbering UP0 UP50 F Body Styles UR0 UR0 UR0 UR50 Position of ground pin R UR0 UR R Pin layout / PCB hole pattern ) - View from F Polarity ) Number of Contacts Standard ø. 5 0 (x) ø ø.6 90 (x) 5 ø0.65 ø.9 7 (5x) 6 5 ø0.65 ø 60 (6x) ø ø0.55 ø. 5 (8x) 0 Inverted Polarity ) Number of Contacts 6 9 Standard Inverted ø ø ) Recommended PCB hole dimensions may be adjusted to application. ø5. 9 ) Standard polarity: Male contacts on Plug / Female contacts on Receptacle. Inverted polarity: Female contacts on Plug / Male contacts on Receptacle. ø.9 ø ø5.6 ø ø ø5.6 Edition.0 Page

13 Layout and Pin Numbering (cont.) - Pin layout / PCB hole Pattern ) - View from F Polarity ) Number of Contacts 7 Polarity ) Number of Contacts.6. = = Standard ø Standard ø Inverted. ø = = Inverted ø ) Recommended PCB hole dimensions may be adjusted to application. ) Standard polarity: Male contacts on Plug / Female contacts on Receptacle. Inverted polarity: Female contacts on Plug / Male contacts on Receptacle. Online Library: Download our D CAD Models All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. D Edition.0 Page

14 Soft Caps - Lanyard with Nylon Thin Cord Cable Mounted Plugs Crimp ferrule and heat shrink tube are included. A ød L Part Number UCP08C A A UCPC A A UCPC A A UCP8C A A00 A ød ~L ø Cable Mounted Receptacles Crimp ferrule and heat shrink tube are included. A ød L Part Number UCR08C A A UCRC A A UCRC A A UCR8C A A00 A ød ø ~L Panel Mounted Receptacles A ød L d D Part Number UCR08P A A UCRP A A UCRP A A UCR8P A A095 Material Cap: TPV (Santoprene TM ) (Flammability UL 9HB) Cord: Nylon Fixing lug: Black chrome plated brass (ISO CuZn7) Crimp ferrule: Nickel plated copper All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. A ød ~L 0.5 ød ød Edition.0 Page

15 Data Environmental & Mechanical Data Characteristic Sealing Performance Mated and Unmated Performance and Standard IP68: m submersion for hours * ; IEC 6059 «W» sealing level IP69K ) Hermetic: Tested: <0-8 mbar l/sec. ) ; IEC Test Qk, Method «V» sealing level Operating Temperature Range -55 C to +5 C ) IEC i+j; IEC Nb Corrosion Resistance Salt mist, 000 hours ), 5% salt solution, 5 C IEC Test Ka; MIL-STD-0 Method 0; EIA-6-6 Endurance mating cycles IEC a; EIA-6-09 Vibration, random 7.80 Grms, MIL-STD-0 Method A Condition I; EIA-6-8 Condition V Shock 00 g amplitude, half sine pulse of ms, no discontinuity > µs MIL-STD-0 Method EIA-6-7 ) Dust tight, protected against the effects of the high-pressure liquids. The test requirements for IP69K exist only in DIN , the German version of IEC ) Only vacuum sealed receptacles (See Part Numbering page 6, V sealing level). ) Min. mating temperature of -0 C with EPDM interface O-ring. Other materials on request. Temperature range of -0 C to +5 C for cable connectors overmolded with TPU material. ) Preserved mechanical and electrical functionalities, connector in mated condition and with caps in unmated position. Electrical Data Characteristic Contact Performance and Standard Contact Resistance over Mating Cycles Ø 0.5 mm Ø 0.7 mm Ø 0.9 mm 5 mω 5 mω mω IEC a IEC b Insulation Resistance > 0 0 Ω; IEC a Shielding Effectiveness 5) - Grey - Black > 65 db (excellent) > 55 db (very good) up to GHz, IEC ) 08 connector pair. Material & Surface Treatments Metal Parts Material Finish Designation ISO Standard Designation Standard Housing, Nut Aluminium AlMgSiSnBi EN-AW-60 Back Nut (Plug) Ground Contact Contacts - Male, Ground Pin - Female Brass CuZn9Pb Aluminium AlMgSiSnBi Brass CuZn9Pb Brass CuZn9Pb Brass; CuZn9Pb Bronze; CuSnZnPb CW6N UNS C 8500 EN-AW-60 CW6N UNS C 8500 CW6N UNS C 8500 CW6N; UNS C 8500 CW56K; ASTM B 9 UNS C 500 Insulator and Sealing International Symbol Flammability Insulator - Molded PBT UL 9 V-0 Inner Sleeve - Cable connectors POM UL 9 HB O-rings - General - Interface FPM (Viton ) EPDM UL 9 V-0 UL 9 HB Sealant Materials Overmolding Material - Cable connectors - Panel receptacles Bi-component epoxy Silicon compound - UL 9 V-0 - Cable connectors TPU UL 9 V-0 * Please contact your local sales office for other requirements. Chrome over Nickel Nickel Nickel µm Gold over Nickel SAE-AMS 60 SAE-AMS-QQ-N-90 SAE-AMS 0 SAE-AMS-QQ-N-90 SAE-AMS 0 MIL-DTL-50D Type I; ASTM B88 Edition.0 Page 5

Fischer sales network Headquarters Fischer UltiMate TM FISCHER CONNECTORS SA Ch. du Glapin 0 6 Saint-Prex Switzerland Phone + 800 95 95 www.

Atlanta, GA Phone + 678 9 500 Toll free : 800 55 0 www.fischerconnectors.com mail@fischerconnectors.

fr Germany and Eastern Europe FISCHER CONNECTORS GmbH Zorneding Phone +9 806 77 0 Gebührenfrei : 0 800 www.fischerconnectors.

it Sweden and Finland FISCHER CONNECTORS AB Billdal Phone +6 90 0 www.fischerconnectors.se mail@fischerconnectors.

co.uk India FISCHER CONNECTORS India Pvt. Ltd. Gurgaon - Haryana Phone +9 556 to 5 www.fischerconnectors.in raman.kalra@fischerconnectors.

16 Fischer sales network Headquarters Fischer UltiMate TM FISCHER CONNECTORS SA Ch. du Glapin 0 6 Saint-Prex Switzerland Phone mail@fischerconnectors.ch Subsidiaries United States and Canada FISCHER CONNECTORS Inc. Atlanta, GA Phone Toll free : mail@fischerconnectors.com France FISCHER CONNECTORS Sarl Paris Phone Appel gratuit : mail@fischerconnectors.fr Germany and Eastern Europe FISCHER CONNECTORS GmbH Zorneding Phone Gebührenfrei : mail@fischerconnectors.de Italy FISCHER CONNECTORS Srl Monza Phone mail@fischerconnectors.it Sweden and Finland FISCHER CONNECTORS AB Billdal Phone mail@fischerconnectors.se United Kingdom, Ireland FISCHER CONNECTORS Ltd. Havant/Hampshire Phone Toll free : sales@fischerconnectors.co.uk India FISCHER CONNECTORS India Pvt. Ltd. Gurgaon - Haryana Phone to 5 raman.kalra@fischerconnectors.in Asia FISCHER CONNECTORS ASIA Ltd. Hong Kong Phone mail@fischerconnectors.hk Visit contacts to find details on Fischer Connectors authorized distributors Edition.0 Fischer Connectors SA All rights reserved Changes without prior notice

Connect 2 Expertise Reliability Innovation

Connect 2 Expertise Reliability Innovation Connect Rugged, compact, lightweight Connectors and cable assemblies www.fischerconnectors.com Dimensions Configurations FISCHER CONNECTORS Fischer Connectors is a leading company in the design, manufacturing