SiO Controller. SiO Controller. SiO-C Ver onwards SiO2/SiO2PNP Ver onwards SiO3 Ver onwards INSTRUCTION MANUAL. Version 3.

Transcription

1 SiO Controller SiO-C Ver onwards SiO2/SiO2PNP Ver onwards SiO3 Ver onwards INSTRUCTION MANUAL Version 3.2

2 WARRANTY RANGE Warranty Period 1 year period after date of purchase 1. This product is under warranty for a 1 year period starting from the date of purchase. Breakdowns due to manufacturing defects will be repaired free of charge. Bring the product to our company factory to have repairs made. 2. The following are not covered by the warranty even if within the warranty period. a Improper handling not complying with the instruction manual or breakdowns due to incorrect usage b If product was electrically or mechanically modified by the customer c Breakdowns or damage due to fires, earthquakes or other natural disasters d Others, breakdowns or damage not the fault of our company 3. This warranty is only valid within Japan. 4. The warranty is for the unit that was purchased and does not cover secondary loss or damage induced by the breakdown of this purchased product. Address any inquiries and info requests to the Snets business office Nishikata, Kikugawa-shi, Shizuoka TEL: Changes without prior notice may be made in a portion of items including unit prices, specifications and dimensions for the purpose of product improvement. Version 3.2 September, 2017

3 Contents 1. GETTING STARTED Accessories supplied with unit Ensuring safe usage Compliance with EC directives OVERVIEW FUNCTION DESCRIPTION Major part names SiO-C SiO2/SiO2PNP SiO Controller operation Controller program Cycle time Input response time Installation Installing the controller Wiring to the controller Making the settings RUN switch Setting the timer IO (Input/Output) Input and Output connectors (SiO-C) Input and Output connectors (SiO2/SiO2PNP) Input and Output connectors (SiO3) Input circuit specifications Output current specifications Input/Output connection example (SiO-C) Input/Output connection example (SiO2/SiO3) SiO-Programmer OPTIONS TROUBLESHOOTING SPECIFICATIONS

4 1. GETTING STARTED At this time we offer our thanks for your purchase of this SiO controller. This instruction manual gives detailed information including handling the controller and operating methods, so please read it carefully and use it correctly. After installing the unit, keep this manual nearby so that everyone who handles it can use this manual as needed. This instruction manual is for use with SiO controllers (SiO-C/SiO2/SiO2PNP/SiO3). Versions covered are: SiO-C:Version 2.00 onward, SiO2/SiO2PNP:Version 1.00 onward, SiO3:Version 1.00 onward. The version is listed on the side surface of the controller. (See 3.1 Major part names) Refer to Instruction Manual version 1.3 when using a controller prior to SiO-C Version The contents in this instruction manual are subject to change without prior notice for the purpose of product improvement. To find the most recent information, see our company home page Accessories supplied with unit When the product arrives, check the accessories that came with it. SiO controller This product includes one controller among the following controllers that you purchased and an instruction manual (simplified version). SiO-C SiO2 / SiO3 Instruction manual (G/D/P) SiO2PNP (Simple version) 1-1

5 1.2 Ensuring safe usage To ensure safe use read instructions carefully and use correctly. Content shown below is for protecting the customer and others from hazards, injury, and loss of materials or assets. WARNING This tag signifies the Possibility of death or major injury. CAUTION This tag signifies the Possibility of injury or material loss or damage. WARNING Please basically regard any handling or operation not described in this manual as something you must not do. Install safety measures so that the overall system will respond in a safe manner even if the controller fails or an abnormality such as signal wire breakage or momentary power outage occurs. This product cannot be used with equipment that directly involves human life. Always turn off the power if doing service work, etc. Never touch the controller with moist hands since this could cause electrical shocks. Mount the controller on a non-combustible material. Fire might otherwise occur. Do not apply other than the specified voltage to any of the connectors. Do not connect wires, parts or terminals to the wrong polarity. Do not dismantle or modify the controller. CAUTION The controller is a precision instrument. Do not drop it or apply strong impacts to it. When disposing of the controller, dispose of it as ordinary industrial waste. 1.3 Compliance with EC directives Our company is confirming that the following products comply with the required EC directives. Conformance tests are made by a third-party institute and a certification mark is displayed on products that meet the conformance standards. Device Model EC directive Standard SiO controller SiO-C SiO2 EMC directive SiO2PNP 2014/30/EU EN :2013 SiO3 Certification mark 1-2

6 2. OVERVIEW SiO controller is a compact and programmable input/output (I/O) controller. On/Off conditions of the output can easily be set by using the SiO-Programmer. SiO controller model list Input/Output Model Input Output Type Connector Installation method points points SiO-C-G 8 8 NPN Flat cable connector GF(N) SiO-C-D 8 8 NPN Flat cable connector DIN rail SiO-C-P 8 8 NPN Flat cable connector Setscrew SiO2 6 4 NPN e-con GF(N) / DIN rail SiO2PNP 6 4 PNP e-con GF(N) / DIN rail SiO NPN e-con GF(N) / DIN rail See 7. Specifications for detailed information. Basic layout The basic layout when using the SiO controller is shown by the connections with the following input devices and output devices in the drawing below. PC and USB are connected per operating conditions and registered. Input devices Output devices Pushbutton switch LED Photo-electronic sensor Input Output Buzzer Proximity sensor Proximity sensor Etc. Etc. Register program AC adapter * Option PC+USB cable *Option 2-1

7 3. FUNCTION DESCRIPTION 3.1 Major part names SiO controller (SiO-C/SiO2/SiO2PNP/SiO3) part names and applications are described here SiO-C Left side surface Version tag No. Name Application 1 Power connector AC adapter that supplies a DC 24 volt input 2 I/O connector For I/O connections (20 core) 3 RUN LED (green) LED lights up during RUN 4 IN LED (red) LED lights up when input signal is ON 5 OUT LED (green) LED lights up when output signal is ON 6 RUN switch Set to RUN (right side) to run the program 7 USB connector Connects to USB cable (MicroB USB2.0) 8 T1 Sets the timer-1 9 T2 Sets the timer-2 10 EXP connector Not used 11 Ground terminal If needed connect to ground with, M3 4 screws 3-1

8 3.1.2 SiO2/SiO2PNP *SiO2PNP uses same placement Version tag No. Name Application 1 Power connector AC adapter that supplies a DC 24 volt input 2 Power LED (green) LED lights up when power is supplied 3 RUN switch Runs program when set to RUN (right side) 4 RUN LED (green) LED lights up during RUN 5 IN connector Input connector (e-con (4-pole) 6 input) 6 OUT connector Output connector (e-con (3-pole) 4 output) 7 IN LED (red) LED lights up when input signal is ON (I1 to I6) 8 OUT LED (green) LED lights up when output signal is ON (O1 to O4) 9 USB connector Connects to USB cable (MicroB USB2.0) 10 T1 Sets the timer-1 11 T2 Sets the timer-2 12 Ground terminal If needed, connect to ground with M3 4 screws 13 AL LED (red) Not used 3-2

9 3.1.3 SiO3 Version tag No. Name Application 1 Power connector AC adapter that supplies a DC 24 volt input 2 Power LED (green) LED lights up when power is supplied 3 RUN switch Runs program when set to RUN (right side) 4 RUN LED (green) LED lights up during RUN 5 IN connector Input connector (e-con (4-pole) 16 input) 6 OUT connector Output connector (e-con (3-pole) 16 output) 7 IN LED (red) LED lights up when input signal is ON (I1 to 16) 8 OUT LED (green) LED lights up when output signal is ON (OUT1 to 16) 9 USB connector Connects to USB cable (MicroB USB2.0) 10 T1 Sets the timer-1 11 T2 Sets the timer-2 12 Ground terminal If needed, connect to ground with M3 4 screws 13 GF mounting clips Clips for mounting the GF(N) 3-3

10 3.2 Controller operation Controller program Use the SiO2 controller to set conditions for turning the output ON, and period that it is ON. Use the dedicated SiO-Programmer to edit or register the program. Set the following 4 items 1. ON conditions Conditions for turning the output ON 2. Status Condition where output is ON or in standby (wait) time 3. OFF conditions Output must already be ON as condition for turning it OFF 4. Output method Method for output Example: To set (pulse) OUT1 to ON five seconds after IN1 (pulse) sets to ON 5 second period See 4. SiO-Programmer or SiO-Programmer Instruction Manual for more information. 3-4

11 3.2.2 Cycle time Input Processing (acquiring data) Program processing Output processing (setting data) The SiO controller repeatedly runs this processing. The time for executing these three processes as one step or cycle is called the cycle time. Cycle time on the SiO controller is 5 msec. This cycle time is a fixed period regardless of the number of registered programs Input response time An input ON/OFF time of at least 10 msec is necessary. A time shorter than 10 msec will prevent data from being loaded. The input response time is therefore set to 10 msec + the cycle time. 3-5

12 3.3 Installation Installing the controller SiO Controller Be sure to comply with the following precautions when installing the controller. Avoid using in places exposed to direct sunlight. Do not let any foreign objects get inside the controller. Avoid using in places with high temperatures, high humidity, or large amounts of dust particles such as metal powder, cutting chips and dust Wiring to the controller Do the AC adapter and I/O cable wiring as follows. Always shut the power off before starting the wiring work. 1 Wiring to the controller and power connector Connect 24 volts DC to the power connector. We recommend using a dedicated AC adapter. If the customer will provide their own power supply then prepare a plug in the sizes shown below. 5.5 mm (OD) 2.1 mm (ID) Wiring symbol Plug Jack 2 Connecting the I/O cable Connect the I/O cable to the I/O connector. *A click noise indicates a good mechanical connection. Before connecting Before connecting After connecting After connecting CAUTION To remove the connector, press the lever downward and then pull out. Pulling too strongly might break the wires. 3-6

13 3.4 Making the settings SiO-C SiO2/SiO2PNP SiO3 1:RUN switch 2:Timer-1/Timer RUN switch Operate the RUN switch to run or stop the program. Setting the switch to RUN (right side) runs the program and setting the switch to the left side stops it. At STOP, the outputs are all OFF. When registering the program from the SiO-Programmer, set the RUN switch to STOP Setting the timer The SiO controller has 2 timer setting trimmers. These are used if T1, T2 were selected in the program. SiO-C SiO2/SiO2PNP/SiO3 Short Short Long Settable from minimum 0 seconds to maximum 5 seconds (initial value). The maximum value can be changed on the SiO-Programmer (up to 300 seconds). Long CAUTION Set the trimmer with a small flat-bladed (minus) screwdriver. 3-7

14 3.5 IO (Input/Output) Input and Output connectors (SiO-C) Pin No. Wire color IO Signal name Terminal block Name 1 1-brown Input IN1 I1 2 1-red Input IN2 I2 3 1-orange Input IN3 I3 4 1-yellow Input IN4 I4 5 1-green Input IN5 I5 6 1-blue Input IN6 I6 7 1-purple Input IN7 I7 8 1-gray Input IN8 I8 9 1-white - COM* 0V 10 1-black - COM* 0V 11 2-brown Output OUT1 O red Output OUT2 O orange Output OUT3 O yellow Output OUT4 O green Output OUT5 O blue Output OUT6 O purple Output OUT7 O gray Output OUT8 O white - COM* 0V 20 2-black - COM* 0V Comment Connector (controller side): XG4A-2034 <OMRON> (cable side) : XG4M-2030-T <OMRON> *Four COM terminals are connected to the 0 volt power supply input inside the unit. 3-8

15 3.5.2 Input and Output connectors (SiO2/SiO2PNP) Input connector I1 to I M3-004PL<3M>, A3-004PL<3M> Output connectors O1 to O M3-003PL<3M> Connector I/O Signal Name Connector Type Input connectors I1 to I6 Input IN1 to IN6 e-con (4-pole)* Output connectors O1 to O4 Output OUT1 to OUT4 e-con (3-pole)* * Use e-con compliant parts when connecting the I/O connectors. We have all types of e-con cables available. See 5. Options for a description of available options on our company homepage. Input (e-con 4-pole) pin layout Output (e-con 3-pole) pin layout Pin No. Signal name Pin No. Signal name 1 24V * 1 24V * 2-2 0V * 3 0V * 3 Output signal 4 Input signal * 24 volts and 0 volts are respectively connected to the 24 and 0 volt power supply inputs inside the controller. 3-9

16 3.5.3 Input and Output connectors (SiO3) Input connectors I1 to M3-004PL<3M> Output connectors OUT1 to M3-003PL<3M> Connector I/O Signal Name Connector Type Input connectors I1 to 16 Input IN1 to IN6 e-con (4-pole) * Output connectors OUT1 to 16 Output OUT1 to OUT16 e-con (3-pole) * * Use e-con compliant parts when connecting the I/O connectors. We have all types of e-con cables available. See 5. Options for a description of available options on our company homepage. Input (e-con 4-pole) pin layout Output (e-con 3-pole) pin layout Pin No. Signal name Pin No. Signal name 1 24V * 1 24V * 2-2 0V * 3 0V * 3 Output signal 4 Input signal * 24 volts and 0 volts are respectively connected to the 24 and 0 volt power supply inputs inside the controller. 3-10

17 3.5.4 Input circuit specifications (1)SiO-C Item Input points Input voltage Input current Insulation method Specifications 8 points (SiO-C) DC24V±10% Approx. 7mA / DC24V Non-insulated (2)SiO2, SiO3 Item Input points Input voltage Input current Insulation method Specifications 6 points (SiO2) 16 points (SiO3) DC24V±10% Approx. 7mA / DC24V Non-insulated (3)SiO2PNP Item Input points Input voltage Input current Insulation method Specifications 6 points (SiO2PNP) DC24V±10% Approx. 7mA / DC24V Non-insulated If connected to an external non-contact circuit, the leakage current per 1 point during switch OFF will be 1 ma or less. If using mechanical contacts (relays, switches, etc.), take service life factors such as cycle time into account. Also, use contacts having tiny current flow. 3-11

18 3.5.5 Output current specifications (1) SiO-C Item Output points Load voltage Specifications 8 points (SiO-C) DC24V±10% Max. load current 100mA / 1 point (*1) Insulation method Non-insulated (2) SiO2, SiO3 Item Output points Load voltage Specifications 4 points (SiO2) 16 points (SiO3) DC24V±10% Max. load current 100mA / 1 point (*1) Insulation method Non-insulated (3) SiO2PNP Item Output points Load voltage Specifications 4 points (SiO2PNP) DC24V±10% Max. load current 100mA / 1 point (*1) Insulation method Non-insulated A shorted load or current higher than the rated current flowing through the output device could damage internal circuits. If connected to an inductive load such as a relay, always check the load current from the relay. Also, always connect a reverse current surge protector diode to the coil. (*1) Set the total load current flow to 1.0 amperes or less for each controller. As an option, an I/O cable <P47-115> with a 2 meter cable, and all types of cables with e-con connectors are available. To find more details see 5. Options for option items available on our company home page. 3-12

19 3.5.6 Input/Output connection example (SiO-C) Connector terminal block <SUC-147> is available as an option. *This connector terminal block is only usable with SiO-C. Method for wiring connector terminal block 0V 24V Connect to AC adapter or DC power supply. *24V and 0V each connect to internal section. Connect to input devices I1 to I8. Connect to output devices O1-O8. Wires Sheath outer contour dia. 3.1 or less Wire lead from sheath 9 to10mm or less How to connect 1. Press the button 2. Insert wire with button still depressed. 3. Release the button How to remove 1. Press the button 2. Insert wire with button still depressed. button Connector terminal block Wiring diagram Connector Terminal block upper row Terminal block lower row 3-13

20 Input/output connection example using connector terminal block 1. Connect pushbutton switch to IN1. Push button Connector terminal block 2. Connect sensor to IN2. AC adaptor Sensor Signal Connector terminal block 3. Connect LED to OUT1. AC adaptor Connector terminal block 3-14

21 Connector terminal block (screw type) <SUC-119> is available as an option. *This connector terminal block is only usable with SiO-C. Connector terminal block (screw type) wiring method I/O Input/Output Signal name Terminal block name I/O Input/Output Signal name Terminal block name Input IN1 A1 Output OUT1 A6 Input IN2 B1 Output OUT2 B6 Input IN3 A2 Output OUT3 A7 Input IN4 B2 Output OUT4 B7 Input IN5 A3 Output OUT5 A8 Input IN6 B3 Output OUT6 B8 Input IN7 A4 Output OUT7 A9 Input IN8 B4 Output OUT8 B9 - COM* A5 - COM* A10 - COM* B5 - COM* B10 * The four COM terminals connect to 0 volts of the power supply input inside the SiO-C. Crimp terminal (compliant) 3-15

22 The e-con type connector terminal block (SiO-Te1) <SUC-162> is available as an option. *This connector terminal block is only usable with SiO-C. SiO Controller Connector terminal block (SiO-Te1) wiring method No Name Terminal block name Description 1 Input connector IN1 to 8 Input connector e-con 4-pole M3-004PL<3M> 2 Output connector OUT1 to 8 Output connector e-con 3-pole M3-003PL<3M> 3 Connector - Connector for attaching to SiO-C XG4C-2031<OMRON> 4 24V input connector 24V INPUT 24V Input connector e-con 3-pole B3-003PL<3M> *24 volts and 0 volts are respectively connected to the 24 and 0 volt power supply inputs inside the terminal block. 3-16

23 3.5.7 Input/Output connection example (SiO2/SiO3) Example of connecting input/output device to e-con type SiO (SiO2/SiO3) *Connection example for NPN type 1. Connect pushbutton switch to IN1. Pushbutton switch e-con plug wiring signal 2. Connect sensor to IN2. Sensor e-con plug wiring signal 3. Connect LED to OUT1. e-con plug wiring signal 3-17

24 4. SiO-Programmer The SiO-Programmer is software for making program settings. It can be downloaded from our company website and used free of charge. A USB cable (microb USB2.0) is required for communication with the PC. SiO-Programmer usage environment Item Description OS Windows 7(32Bit version) / Windows 8(32Bit version) / Windows 8.1(32Bit version) *Caution: Might not operate on 64Bit operating system. CPU memory CPU of 800MHz or higher, and 512MB or more of system memory is recommended Hard disk Display 10MB or more of free space on disk for install Resolution 1366 x 768, 256 colors or more Communication Capable of using USB ports The Windows logo is a registered trademark of the Microsoft Corporation of the United States and in other countries. [Main features] 1 Program editing Sets output ON conditions. Stores edited program as file or prints out the file. 2 Confirming input/output status Displays the input/output status. 3 Loads program from controller, registers into controller Loads the program and carries out registration. 4-1

25 Connecting the USB cable The USB cable connects to a USB connector. The USB connector is MicroB (USB2.0). You must install a USB driver in order to communicate via USB. See the following instruction manual for USB driver installation methods. SiO-Programmer installation manual SiO-C SiO2/SiO2PNP SiO3 4-2

26 5. OPTIONS We offer many options to support the SiO Controller. These include all types of terminal blocks, I/O devices, all types of separate cables, connectors, etc. *Input/output options cannot be used on the SiO2PNP. Please see our company homepage for more information. Company home page Product list > SiO > Devices with compatible connections 5-1

27 6. TROUBLESHOOTING Check the following items for help when you notice an abnormality such as the unit not operating or operation different from operation up to now. Cause 1 Troubleshoot Is power being supplied to the controller? Supply power of 24 volts DC at 0.3 amperes. Check that the controller power supply indicator is lit up. If 24 volts DC is supplied but power indicator does not light up then the internal fuse may have blown. Contact us for assistance. Cause 2 Troubleshoot Is the RUN switch set to RUN? Run switch will not operate unless set to RUN. Check the switch position. Cause 3 Troubleshoot Is wiring terminated correctly? Check the wiring connected to the devices. Cause 4 Troubleshoot Power supply might not have sufficient capacity. Required power supply capacity is 0.3 amperes. Check the power supply capacity if you are not using the AC adapter supplied by our company. Cause 5 Troubleshoot Check that the power supply cables and I/O cables are correctly attached. Check that the power supply connector and the I/O cable connector are properly attached. Remove each connector and then carefully reinsert it. 6-1

28 7. SPECIFICATIONS 7.1 SiO-C specifications SiO Controller Model SiO-C-G SiO-C-D SiO-C-P Installation method GF(N) DIN rail Fastening screw(m3) Power supply voltage I/O points Input specifications Output specifications Program type Communication specifications Usage environment Usage atmosphere RoHS compliant DC24V±10% 0.3A DC plug: 5.5mm 2.1mm Input : 8 points Output: 8 points DC24V±10% 7mA/DC24V no-voltage connection point input (NPN) DC24V±10% 100mA/DC24V open collector (NPN) Create: Program selectable by dedicated PC software (free download) Language: SUS original Conforms to USB2.0 specs, micro-b type Temperature: 0 to 40 C, humidity: 85%RH or less, no condensation Place in location not exposed to direct sunlight Operable in locations having no corrosive gas, oil mist, inflammable gas, and no powder dust Supports lead-free specs, Supports RoHS directives Weight Approx. 85g Approx. 62g Approx. 68g 7.2 SiO-C Dimensional outline drawings Model 7-1

29 7.3 SiO2 Specifications Model Installation method Power supply voltage I/O points Input specifications Output specifications Program type Communication specifications Usage environment Usage atmosphere RoHS compliant Weight SiO2 GF(N) / DIN rail DC24V±10% 0.3A DC plug: 5.5mm 2.1mm Input: 6 points Output: 4 points DC24V±10% 7mA/DC24V no-voltage connection point input (NPN) DC24V±10% 100mA/DC24V open collector (NPN) Create: Program selectable by dedicated PC software (free download) Language: SUS original Conforms to USB2.0 specs, micro-b type Temperature: 0 to 40 C, humidity: 85%RH or less, no condensation Place in location not exposed to direct sunlight Operable in locations having no corrosive gas, oil mist, inflammable gas, and no powder dust Supports lead-free specs, Supports RoHS directives Approx. 107g 7.4 SiO2 Dimensional outline drawings DIN rail center 7-2

30 7.5 SiO2PNP Specifications Model Installation method Power supply voltage I/O points Input specifications Output specifications Program type Communication specifications Usage environment Usage atmosphere RoHS compliant Weight SiO2PNP GF(N) / DIN rail DC24V±10% 0.3A DC plug: 5.5mm 2.1mm Input: 6 points Output: 4 points DC24V±10% 7mA/DC24V no-voltage connection point input (PNP) DC24V±10% 100mA/DC24V open collector (PNP) Create: Program selectable by dedicated PC software (free download) Language: SUS original Conforms to USB2.0 specs, micro-b type Temperature: 0 to 40 C, humidity:85 %RH or less, no condensation Place in location not exposed to direct sunlight Operable in locations having no corrosive gas, oil mist, inflammable gas, and no powder dust Supports lead-free specs, Supports RoHS directives Approx. 107g 7.6 SiO2PNP Dimensional outline drawings DIN rail center 7-3

31 7.7 SiO3 Specifications Model Installation method Power supply voltage I/O points Input specifications Output specifications Program type Communication specifications Usage environment Usage atmosphere RoHS compliant Weight SiO3 GF(N) / DIN rail DC24V±10% 0.3A DC plug: 5.5mm 2.1mm Input : 16 points Output: 16 points DC24V±10% 7mA/DC24V no-voltage connection point input (NPN) DC24V±10% 100mA/DC24V open collector (NPN) Create: Program selectable by dedicated PC software (free download) Language: SUS original Conforms to USB2.0 specs, micro-b type Temperature: 0 to 40 C, humidity: 85%RH or less, no condensation Place in location not exposed to direct sunlight Operable in locations having no corrosive gas, oil mist, inflammable gas, and no powder dust Supports lead-free specs, Supports RoHS directives Approx. 178g 7.8 SiO3 Dimensional outline drawings DIN rail center 7-4

32 Version change history Version Yr./Mo./Dy. Description Change page /06/01 Create Version /06/ /08/ /03/01 1. Added ground terminal to Major part names 2. Corrected options 1. Added description of connector terminal block (screw type) 2. Corrected dimensional outline drawings 1. Supports Ver Added option basic kit 4 to , All pages /04/17 Deleted SiO-E notation /04/27 Added SiO2 All pages /08/30 Added SiO2 PNP All pages /09/29 Added SiO3 All pages 8-1