Seeburg JCU-DEC Kit Convert Your Seeburg DEC Wallbox Into a Jukebox

Transcription

1 Seeburg JCU-DEC Kit Convert Your Seeburg DEC Wallbox Into a Jukebox MP3 Compact Flash Player Coin Operated or Free Play Integrated Power Amplifier Line-Out to External Amplifier Programmable Autoplay IR Wireless Remote Digital LED Display 10,000 Songs You can even make selections directly from your remote control... KIT CONTENTS "Everything You Need - Nothing Else Is Required" Misc Hardware MP3-DSP Compact Flash Player System Wire Harness Assembly Includes Coin Switches & #12 s Digital Display & IR Sensor LED Filter Lens Compact Flash Memory Card Pricing Card Wireless IR Remote Control 12VDC, 1 Amp Power Supply 6-foot Line-Out Audio Cable USB2.0 CF Reader/Writer

2 This is the inside of an unmodified Seeburg DEC wallbox. Summary of conversion steps 1) The old electronics will be removed. 2) Four holes will be drilled to mount the MP3 player unit. 3) The lamp board will be removed. 4) The front panel will be changed around for the LED digital display. 5) Two jumper wires will be soldered on the volume control board. 6) A new wiring harness will be installed. 7) The illumination lamps will be changed from #19 to #12. Now to begin the conversion process... At the back panel, unplug the 3 harness connectors. Remove the DTP1 unit, Power Circuit Board, and coin mechanism. Remove and save the two screws from the coin switch unit. Remove two screws from door support bracket. Remove all other harness mounting hardware (screws, clamps, etc). At the front door, unplug the 4 harness connectors, disconnect 6 fast-on terminals from keypad & speakers, pull up the 4 illumination lamp sockets. Remove the lamp board, it's not used. Remove and save the two screws from the coin switch unit. Remove harness clamp. Remove terminal strip mounting screws. Remove the cable hold-down clamp (part of the speaker mounting screw). Boss Boss Remove and save the two screws holding the strap band to the door latch bracket. Leave the bracket in place for the new harness. Remove the entire wire harness. Align the MP3 player unit below the top back panel bosses and to the right of the side boss, mark the four mounting hole corners, drill 9/64" holes and countersink at the rear. Insert 6-32 x 1/2" flat head machine screws, nylon spacers and nuts. Boss Align the JCU player board to the three molded boss positions. Mark the mounting hole corners and drill four 9/64" holes.

3 On the front door assembly... At the volume control board, remove the audio relay and insert two jumper wires. Foam padding around display Remove the keypad/display bezel (4 corner nuts and screw at the center, near the volume control assembly). Take out the Credit Window glass. Move the clear Pricing Window glass to the old credit window position. Place the new red LED filter lens in the old pricing window position. A thin piece of 3M double stick, 1/16" foam tape at an edge will keep the glass and LED filter in place. Place two small pieces of 1/16" foam tape at each end of the lamp hole guides. Place the pricing card so it will show behind the clear glass. Re-install keypad/display bezel. On the new LED display board, place four cut pieces of self-stick rubber foam weather seal around the four LED digits and IR sensor on the display board (Frost King Black R738, 3/8" wide, 7/16" thick). Position the display board to the corner, up against the cast metal keypad and volume control positions. You can use some black tape to help hold the board in place. Place a 1-inch piece of 3M double stick, 1/16" foam tape at the corner of the display board as shown. Carefully place the clear plastic program light guide on top of the display board, which will stick to the foam tape and keep the display board in place. Double stick foam tape NEXT STEP... Install the new wire harness assembly.

4 Back Panel J3 - Line Out audio P1-12VDC Power input P2 - Speaker output P3 - LED Display output P4 - Keypad input P5 - Coin switch input P7 - IR Sensor input P5 JCU Player J3 P7 P1 P4 P3 P2 Coin Switches Line Out Audio Connector DC Power Connector Front Door Left Speaker Keypad Switch Keypad Connector Display Board Volume Board Right Speaker Harness Assembly Diagram

5 Install New Wire Harness to Back Panel Mounting the JCU player board. Insert nylon spacers, position the MP3 player unit, mount into place using four nuts. Install two screws to mount the door support bracket. Form the wire harness into position and plug in all connectors. Insert two screws to mount the coin switches. Insert a screw to mount the harness clamps. Install the two screws saved earlier. Install two support screws. Install harness clamp screw. Install harness clamp screw. Install New Wire Harness to Front Door Remove Album/Single switch assembly (at back of keypad), it will not be used. Install two screws to mount the strap band to the door latch bracket. Plug in the three LED Display module connectors. Plug in the volume control connector and keypad connector. Attach the 6 fast-on terminal to the speakers and keypad switch. Left Speaker: 2 wires, Gray and White/Yellow Keypad Switch: 2 wires, Black and White Right Speaker: 2 wires, 2x Gray and White/Green Insert #12 lamps into the lamp holders and push them into the light guide positions. Insert the cable hold-down clamp (part of the speaker mounting screw). Install strap band screws. Harness clamp

6 "SEEBURG DEC CONVERSION KIT" MATERIALS LIST Assembly Name Qty Description Cost Harness Assembly 1 Pre-wired, includes door support strap with all connectors, #12 lamps & coin switches MP3 Player Unit Kit 1 JCU/DEC Player, includes 4GB CF, USB2.0 Reader, Wireless Remote, Line Out RCA Power Supply 1 AC Power Adapter, 12VDC, 1A, with 2.1mm Plug, Center Positive, Part # Display Module 1 4-Digit LED Display & IR receiver circuit board, includes foam weather seal & tape Display Filter 1 Red LED Display Filter Lens, 1-7/16 x 3-1/ PCB Mounting Hardware 1 Machine screws, nylon spacers and nuts to mount the JCU player board 3.00 Data Sync Engineering P.O. Box 539, 2 Footbridge Lane Blairstown, New Jersey TEL: (908) Copyright 2009 Data Sync Engineering. All Rights Reserved. Designated trademarks and brands are the property of their respective owners.