DDR-120 series. 120W DIN Rail Type DC-DC Converter

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1 DIN Rail Type DC-DC Converter + is a DIN Rail type DC-DC converter with main features including DIN rail-type easy installation, :

2 DIN Rail Type DC-DC Converter SPECIFICATION MODEL OUTPUT INPUT PROTECTION ENVIRONMENT SAFETY & EMC (Note 6) OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER PEAK CURRENT PEAK POWER RIPPLE & NOISE (max.) Note.2 VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION REGULATION SETUP, RISE HOLD UP (Typ.) VOLTAGE RANGE (Typ.) DC CURRENT (Typ.) INRUSH CURRENT (Typ.) OVER OVER VOLTAGE WORKING TEMP. WORKING HUMIDITY SAFETY STANDARDS WITHSTAND VOLTAGE Note.4 STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY RAILWAY STANDARD MTBF DIMENSION PACKING Note.5 0W (3sec.) Note.5 DDR-120A-12 12V 8.3A 0 ~ 8.3A 99.6W 12.45A 9 ~ 14V 500ms, / 24Vdc A-type@4ms ; B- type comply with S1 level full load, comply with S2 level 7 load 9 ~ 18Vdc 88.5% / 24Vdc Protection type : Shut down o/p voltage, re-power on to recover OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down UNDER VOLTAGE LOCKOUT 12Vin (A - type) :Power On 9V, Off 8.5V 24Vin (B - type) :Power On 16.8V, Off 16.5V -40 ~ +70 (Refer to "Derating Curve") 5 ~ 95% RH non-condensing -40 ~ +85, 5 ~ 95% RH non-condensing ±0.03%/ (0 ~ 55 ) Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC IEC (LVD) approved, Design refer to UL508 I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:2.5KVdc I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25 / 7 RH Parameter Conducted Radiated Harmonic Current EN Class A Voltage Flicker EN EN55024, EN (EN ) Parameter ESD Radiated EFT / Burst Surge Conducted Magnetic Field 214.6K hrs min. MIL-HDBK-217F (25 ) 32*125.2*102mm (W*H*D) DDR-120A-24 24V 4.2A 0 ~ 4.2A 100.8W 6.3A 24 ~ 28V 9 ~ 18Vdc 88.5% 14.4 ~ 16.8V 28.8 ~ 33.6V DDR-120A-48 EN55032 EN55032 EN EN EN EN EN EN Test Level / Note Class B Class B Test Level / Note Level 3, 8KV air ; Level 3, 6KV contact; criteria A Level 3, 10V/m ; criteria A Level 3, 2KV ; criteria A Level 3, 10V ; criteria A Level 4, A/m ; criteria A Compliance to EN for fire protection ; Meet EN505 / IEC60571 including IEC61373 for shock & vibration, EN for EMC (except for 9~18Vin) μ μ 48V 2.1A 0 ~ 2.1A 100.8W 3.A 48 ~ 56V 9 ~ 18Vdc 88.5% 57.6 ~ 67.2V DDR-120B-12 12V 10A 0 ~ 10A A 180W (3sec.) 9 ~ 14V 16.8 ~ 33.6Vdc 89% DDR-120B-24 24V 5A 0 ~ 5A 7.5A 24 ~ 28V 16.8 ~ 33.6Vdc 89.5% DDR-120B-48 48V 2.5A 0 ~ 2.5A 3.75A 48 ~ 56V 16.8 ~ 33.6Vdc 91% Normally works within rated output power for more than 3 seconds and then constant current protection 105~135% rated output power with auto-recovery 510g; 28pcs/.3Kg/1.22CUFT 14.4 ~ 16.8V 28.8 ~ 33.6V 57.6 ~ 67.2V Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A

3 DIN Rail Type DC-DC Converter SPECIFICATION MODEL OUTPUT INPUT PROTECTION ENVIRONMENT SAFETY & EMC (Note 6) OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER PEAK CURRENT PEAK POWER Note.6 RIPPLE & NOISE (max.) Note.2 VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION REGULATION SETUP, RISE HOLD UP (Typ.) VOLTAGE RANGE (Typ.) DC CURRENT (Typ.) INRUSH CURRENT (Typ.) OVER OVER VOLTAGE OVER TEMPERATURE TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY RAILWAY STANDARD MTBF DIMENSION PACKING Note.4 Note.5 DDR-120C-12 DDR-120C-24 DDR-120C-48 DDR-120D-12 DDR-120D-24 12V 10A 0 ~ 10A A 180W (3sec.) 9 ~ 14V / 110Vdc Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down 48Vin (C - type) :Power On 33.6V, Off 33V UNDER VOLTAGE LOCKOUT 110Vin (D - type):power On 67.2V, Off 65V WORKING TEMP. -40 ~ +70 (Refer to "Derating Curve") WORKING HUMIDITY 5 ~ 95% RH non-condensing STORAGE TEMP., HUMIDITY -40 ~ +85, 5 ~ 95% RH non-condensing ±0.03%/ (0 ~ 55 ) Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC IEC (LVD) approved, Design refer to UL508 I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:2.5KVdc I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25 / 7 RH Parameter Conducted Radiated Harmonic Current EN Class A Voltage Flicker EN EN55024, EN (EN ) Parameter ESD Radiated EFT / Burst Surge 24V 5A 0 ~ 5A 7.5A 24 ~ 28V 500ms, / 110Vdc Conducted Magnetic Field EN EN Level 3, 10V ; criteria A Level 4, A/m ; criteria A Compliance to EN for fire protection ; Meet EN505 / IEC60571 including IEC61373 for shock & vibration, EN for EMC 32*125.2*102mm (W*H*D) EN55032 EN55032 EN EN EN EN Test Level / Note Class B Class B 67.2 ~ 4Vdc 91% Test Level / Note Level 3, 8KV air ; Level 3, 6KV contact; criteria A Level 3, 10V/m ; criteria A Level 3, 2KV ; criteria A μ μ 48V 2.5A 0 ~ 2.5A 3.75A 48 ~ 56V C/D-type comply with S2 level full load 33.6 ~ 67.2Vdc 89.5% 33.6 ~ 67.2Vdc 33.6 ~ 67.2Vdc 91% 92% 12V 10A 0 ~ 10A A 9 ~ 14V 67.2 ~ 4Vdc 89.5% 24V 5A 0 ~ 5A 7.5A 24 ~ 28V DDR-120D-48 48V 2.5A 0 ~ 2.5A 3.75A 48 ~ 56V 67.2 ~ 4Vdc 91.5% Normally works within rated output power for more than 3 seconds and then constant current protection 105~135% rated output power with auto-recovery 14.4 ~ 16.8V 28.8 ~ 33.6V 57.6 ~ 67.2V 14.4 ~ 16.8V 28.8 ~ 33.6V 57.6 ~ 67.2V 214.6K hrs min. MIL-HDBK-217F (25 ) 510g; 28pcs/.3Kg/1.22CUFT Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A

4 Block Diagram fosc : 65KHz I/P EMI FILTER POWER SWITCHING RECTIFIERS & FILTER +Vo -Vo FG O.L.P. PWM CONTROL DETECTION CIRCUIT O.V.P. Derating Curve Output derating VS input voltage 100 (%) For 3 sec. (typ.) Continuous (%) A Type B/C/D Type (VERTICAL) A Type: B Type: C Type: D Type: AMBIENT TEMPERATURE ( ) INPUT VOLTAGE Peak Loading ( 1 ) ( 2 ) Load Load 10 Load 100 sec. 3 sec. 4 Load 10 sec. 3 sec.

5 Input Fuse There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown as below. Type Fuse Type Reference and Rating A Time-Lag Conquer MST, 10A, 250V *2 B Time-Lag Conquer MST, 8A, 250V *2 C Time-Lag Conquer MST, 8A, 250V *1 D Time-Lag Conquer MST, 4A, 250V *1 Input Under-Voltage Protection If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin,please refer to the cruve below. DDR-120A-24 DDR-120B-24 Vo Vo Turn On Turn Off 10 Turn On Turn Off Vin 0 Vin DDR-120C-24 DDR-120D-24 Vo Vo Turn On Turn Off 10 Turn On Turn Off Vin Vin 70

6 DIN Rail Type DC-DC Converter Input Reverse Polarity Protection There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect the unit. Input Range and Transient Ability The series has a wide range input capability. With ±4 of rated input voltage, it can withstand that for 1 second. Inrush Current Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing the start-up. Hold-up Time C/D type is in compliance with S2 level (10ms), while A/B types are in compliance with S1 level (3ms) at full load output condition. To fulfil the requirements of S2 level (10ms), G types require de-rating their output load to 5, please refer to the curve diagrams below. DDR-120A ms 10ms 20ms ms 40ms 50ms 60ms 70ms 80ms DDR-120A ms 10ms 20ms ms 40ms 50ms 60ms 70ms 80ms DDR-120A ms 10ms 20ms ms 40ms 50ms 60ms 70ms 80ms DDR-120B-12 DDR-120B-24 DDR-120B ms 10ms 20ms ms 40ms 50ms 60ms 70ms 80ms 90ms100ms 0ms 10ms 20ms ms 40ms 50ms 60ms 70ms 80ms 90ms 0ms 10ms 20ms ms 40ms 50ms 60ms 70ms 80ms 90ms

7 DIN Rail Type DC-DC Converter Efficiency vs Load & Vin Curve The efficiency vs load & Vin curves of each model are shown as below. DDR-120A-12 DDR-120A-24 DDR-12A-48 EDÃ EĆÃ ĊĈBČIJŇŃ ČÇIJŇŃ ĈĎBÐIJŇŃ ĊĈBČIJ ŇŃ ČÇIJ ŇŃ ĈĎBÐIJ ŇŃ ĊĈBČIJ ŇŃ ĈĎBÐIJ ŇŃ ČÇIJ ŇŃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ EĆÃ ĈĆĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ DDR-120B-12 DDR-120B-24 DDR-120B-48 EDÃ EĆÃ ĊĈBČIJŇŃ ČÇIJŇŃ ĈĎBÐIJŇŃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ EĆÃ ĈĆĆÃ DDR-120C-12 ĎČBÇIJ ŇŃ ÇÐIJ ŇŃ ĊĊBĎIJ ŇŃ ĊĈBČIJ ŇŃ ČÇIJ ŇŃ ĈĎBÐIJ ŇŃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ DDR-120C-24 ĎČBÇIJ ŇŃ ÇÐIJ ŇŃ ĊĊBĎIJ ŇŃ E Ć Ã ÐĆ Ã ĐĆ Ã Ĉ Ć Ã Č Ć Ã Ċ Ć Ã Ç Ć Ã DĆ Ã ĎĆ Ã ĐĆ Ã ÐĆ Ã E Ć Ã Ĉ Ć Ć Ã EDÃ EĆÃ DDR-120C-48 ĊĈBČIJ ŇŃ ČÇIJ ŇŃ ĈĎBÐIJ ŇŃ ĎČBÇIJŇŃ ÇÐIJŇŃ ĊĊBĎIJŇŃ ĎDÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ EĆÃ ĈĆĆÃ DDR-120D-12 DDR-120D-24 DDR-120D-48 ĈÇĊIJ ŇŃ ĈĈĆIJ ŇŃ ĎĐBČIJ ŇŃ ĎDÃ ĈÇĊIJ ŇŃ ĈĈĆIJ ŇŃ ĎĐBČIJ ŇŃ ĎDÃ ĈÇĊIJ ŇŃ ĈĈĆIJ ŇŃ ĎĐBČIJ ŇŃ ĎDÃ ĎĆÃ ĎĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ ĈĆÃ ČĆÃ ĊĆÃ ÇĆÃ DĆÃ ĎĆÃ ĈĆĆÃ

8 DIN Rail Type DC-DC Converter Immunity to Environmental Conditions Test method Test conditions Status Cooling Test EN 505 section (Column 2, Class TX) EN Temperature: -40 Dwell Time: 2 hrs/cycle No damage Dry Heat Test Damp Heat Test, Cyclic EN 505 section (Column 2, Class TX) EN 505 section (Column 3, Class TX & Column 4, Class TX) EN EN 505 section EN Temperature: 70 / 85 Duration: 6 hrs / 10min Temperature: 25 ~55 Humidity: 9~10 RH Duration: 48 hrs Vibration Test EN 505 section EN Temperature: 19 Humidity: 65% Duration: 10 mins Increased Vibration Test EN 505 section EN Temperature: 19 Humidity: 65% Duration: 5 hrs Shock Test EN 505 section EN Temperature: 21± 3 Humidity: 65 ± 5% Duration: ms*18 Low Temperature Storage Test EN 505 section (Column 2, Class TX) EN Temperature: -40 Dwell Time: 16 hrs Salt Mist Test EN 505 section (Class ST4) Temperature: 35 ±2 Duration: 96 hrs EN Fire Test Conditions Test Items Hazard Level Items HL1 HL2 HL3 Oxygen index test EN ISO :1996 R22 Smoke density test EN ISO :2006 Smoke toxicity test NF X70-100:2006 R24 Oxygen index test EN ISO :1996 R25 Glow-wire test EN :2000 R26 Vertical flame test EN :2003

9 DIN Rail Type DC-DC Converter Mechanical Specification Case No.979A Unit:mm 32 Top View Terminal Pin No. Assignment (TB2) Pin No. 1,2 3,4 Assignment DC Output -Vo DC Output +Vo 102 TB Adj Side View TB1 Front View Side View ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/ 35 Terminal Pin No. Assignment (TB1) Pin No Assignment FG DC Input -Vo DC Input +Vo Bottom View Installation Manual Please refer to :

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