Digital electropneumatic positioner
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- Willa Paulina Powell
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1 Digital electropneumatic positioner Type 879 can be combined with Compact metal housing Graphic display with backlight Easy start-up Comprehensive range of additional software functions Profibus DPV1 (optional) Assembly acc. to IEC 5-6 / VDI VDE 85 Yoke type actuators Rack/pinion actuators The robust and compact positioner is designed to standardisation acc. to IEC 5-6 or VDI/ VDE 85 for assembly with linear and rotary actuators. In addition, the remote version with the displacement position sensor can be combined with Bürkert process control valves. The digital electropneumatic positioner can be operated with the usual current and voltage standard signals and can also be equipped with the fieldbus interface PROBUS DPV1. Additionally to the digital graphic display the valve opening is signaled by a mechanical indicator element. Operation occurs via the external operation and display module. It consists of a backlit graphical display and a robust transparency keyboard with four keys with software driven function indication. For the user operation is very simple and clear, identical to the Bürkert positioner or process controller TopControl, Type 869/869. The pilot valve system can be used equally for single and double-acting drives. It is characterised by a defined safety feature in case of failure of the electrical or pneumatic power supply and possesses an enormous air capacity range with pressure supply up to 7 bar. Process control valve with remote positioner Technical data Material Body Seal Aluminium plastic-coated EPDM, NBR, FKM Operating voltages VDC +/- 10% Residual ripple max. 10% Setpoint setting 0/ to 0mA and 0 to 5/10 V Input resistance 0/ to 0 ma: 180 Ω 0 to 5/10 ma: 19 k Ω Analogue feedback -0 ma, 0-0 ma 0-10 V, 0-5 V Binary input galvanically isolated, 0-5 V = log 0, 10-0 V = log 1 Binary output Current limit Control medium Dust concentration Particle density Pressure condensation point Oil concentration Ambient temperature Outputs (optional), galvanically separated 100 ma, Output will be synchronised when overloaded Neutral gases, air DIN ISO Class 5 (<0μm particle size) Class 5 (<10mg/m ) Class (<-0 C) Class 5 (<5mg/m ) 0 to +60 C Pilot air ports Threaded ports G 1/ Supply pressure 1. to 7 bar 1) Air supply filter Exchangeable (aperture size ~0.1mm) Actuator system Air capacity single and double-acting to 150 l N /min. 95 l N /min (with 1. bar ) ) for aeration and ventilation 150 l N /min (with 6 bar ) ) for aeration and ventilation (Q Nn = 100 l N /min (acc. to the defi nition with decrease in pressure from 7 to 6 bar absolute) Position detection module Potentiometer, max. angle 180º Stroke range valve spindle min. 0º on the rotary shaft, depending on lever Installation as required, display above or sideways continued on next page 1) The supply pressure has to be bar above the minimum required pilot pressure for the valve actuator ) Pressure specifi cations: Overpressure with respect to atmospheric pressure p. 1/1
2 Technical data, continued Technical data Type of protection Power consumption Electrical connection Multipole connection Cable gland Remote version Bus communication Profi bus DPV1 (optional) Inductive proximity switch on request Protection class acc. to VDE 0580 Type of ignition protection Conformity Approvals IP 65/67 acc. to EN 6059 (NEMAx in preparation) < 5 W M1, 8-pin/-pin; M8, -pin xm0x1.5 (cable Ø10mm) on screw terminals ( mm ) 1xM1x1.5 (cable Ø to 6.5mm) II G na II B T (in preparation) II D td A T15 (in preparation) EMV00/108/EG CSA (in preparation) Technical data - Remote Position Sensor Type of protection IP 65/67 acc. to EN 6059 (NEMAx in preparation) Electrical connection Cable length for connection cable Cable gland Signal Istposition Ambient temperature -5 to +80 C Protection class acc. to VDE 0580 Type of ignition protection Conformity Approvals 10m 1xM16x1.5 (cable-ø5-10mm) on Terminal screws ( mm ) digital (RS85) II G na II B T (in preparation) II D td A T15 (in preparation) EMV00/108/EG CSA (in preparation) Using a remote positioner the length of the control air pipes influences the dynamics and attainable accuracy of the position control loop. The length of the control air pipes therefore should be as short as possible. Example of assembly variations of Positioner Positioner Type 879 Linear actuators IEC 5-6 Rotary actuators VDI/VDE 85 Control valve system Control valve system Type Type 879 Type 00 + Type 879 Positioner Remote + Type 8798 Remote Position Sensor Type 70 + Type 879 Positioner Remote + Type 8798 Remote Position Sensor p. /1
3 Assembly options Standard Version (Positioner with integrated position sensor, assembly acc. to NAMUR/IEC 5-6 and VDI/VDE 85) Assembly on rotary actuator Item no. for adapter kit Item no. assembly bridge Dimensions [mm] Adapter kit 1 5 Assembly bridge Actuator shaft E A B C Assembly on linear actuator Item no. for adapter kit p. /1
4 Assembly options continued Remote version (Remote positioner from actuator with displacement position) Assembly with accessory brackets Dimensions [mm] Item no. assembly bracket for wall mounting Assembly on DIN-Rail Dimensions [mm] x 90º The adapter can be turned every 90º on the DIN-Rail Item no. for DIN rail assembly kit p. /1
5 Assembly options continued Remote version (Remote positioner from actuator with displacement position sensor) Type 8798 Item no. Remote Position Sensor Control valves CLASSIC Types 7xx Control valves ELEMENT Types xx Dimensions Control valves CLASSIC Types 7xx Control valve ELEMENT Types xx p. 5/1
6 Ordering chart (other versions on request) Assembly variations Communication Electrical connection Analogue feedback Binary outputs Binary input Initiator Control function single and double-acting Item no. NAMUR IEC 5-6 no Cable gland no no yes no yes VDI/VDE 85 no no yes yes on request no yes yes no yes yes yes yes no yes yes yes yes yes on request Multipole no no yes no yes no no yes yes on request no yes yes no yes yes yes yes no yes yes yes yes yes on request Profi bus DPV1 Multipole via Bus no yes no yes via Bus no yes yes on request via Bus yes yes no yes Remote no Cable gland no no yes no yes 06 6 no yes yes no yes yes yes yes no yes 06 6 Additional CSA-Approval Type of protection NEMAx inductive proximity switches II G na II B T II D td A T15 Ordering chart for accessories Description Item no. Assembly bridge VDI/VDE 85, Stainless steel Adapter kit VDI/VDE 85, Stainless steel Adapter kit linear actuators IEC 5-6, stainless steel Silencer G 1/ (replacement part) M1 socket, 8-pin, m cable set M8 plug, -pin for binary outputs, without cable Accessories Remote version Bracket for wall mounting, Stainless steel DIN rail assembly kit Remote sensor control valves CLASSIC Types 7xx Remote sensor control valves ELEMENT Types xx 1 60 Adapter kit remote sensor ELEMENT Types xx Adapter kit remote sensor CLASSIC Types 7xx Actuator size Ø 80mm Actuator size Ø 100mm Actuator size Ø 15mm Actuator size Ø 175/ Ø5mm p. 6/1
7 Connection options Multi-pin connection Operating voltages and diverse signals Binary output optional Circular connector M1, 8-pin 5 FE Earth plate functions socket M8, -pin Circular connector M1-8-pin (Setpoint) Pin Configuration External Circuitry / level signal 1 Setpoint + (0/-0 ma or 0-5/10 V) 1 + (-0 ma or 0-10 V) Complete galvanically separated Setpoint GND GND GND V DC ± 10% max. Residual ripple 10% + V 5 Binary input V (log. 0) 10-0 V (log. 1) 6 Binary Output GND 6 Optional analogue feedback 8 Analogue feedback (0/-0 ma or 0-5/10 V, ) Complete galvanically separated 7 Analogue feedback GND 7 GND GND socket M8, -pin (only with Binary Output Option) Pin Confi guration External Circuitry / level signal 1 Binary Output V Binary Output 0- V Binary Output GND GND p. 7/1
8 Connection options, continued Connection PROFIBUS-DP 5 6 FE Earth plate functions Circular connector M1, 8-pin Socket M1, 5-pin (inverse coded PROFIBUS-DP) Circular connector M1, 5-pin (inverse coded, PROFIBUS-DP) Operating voltages - Circular connector M1, 8-pin Pin Configuration External Circuitry / level signal 1 not confi gured not confi gured GND V DC ± 10 % + V max. Residual ripple 10 % 5 Binary input + 6 Binary input 7 Binary Output 1 (oriented at Pin ) 8 Binary Output (oriented at Pin ) Bus-Connection - socket/circular connector M1, 5-pin Pin Configuration External Circuitry / level signal 1 VP+5 load resistance supply RxD/TxD-N Receive and send information -N, A Circuitry DGND Information transfer potential (measured to 5 V) RxD/TxD-P Receive and send information -P, B-Leitung 5 Shield Shield / protective earth p. 8/1
9 Connection options, continued Cable gland connection 1 + V GND Optional: S + S A B Terminal Configuration External Circuitry / level signal 11 + Setpoint (-0 ma or 0-10 V) Complete galvanically separated 1 Setpoint GND 1 GND 81 + Binary input V operating voltages + + V GND operating voltages GND GND + 05 V (log. 0) 10 V (log. 1) obtained at GND operating voltages (GND clamps) V DC ± 10 % max. Residual ripple 10 % Optional Analogue feedback / Binary Output Terminal Configuration External Circuitry / level signal 8 + Binary Output V / 0 V, NC / NO obtained at GND operating voltages ( GND clamps) 85 + Binary Output 85 + V / 0 V, NC / NO obtained at GND operating voltages ( GND clamps) 1 + Analogue feedback (0/-0 ma or 0-5/10 V) Complete galvanically separated Analogue feedback GND GND Terminal 1,,, : NC Optional remote version in connection with remote positioner sensor Type 8798 Terminal Configuration External Circuitry / level signal S + Supply sensor + S + + S + Supply sensor - S - - A Serial Interface, A cable A A line B Serial Interface, B cable B B line Remote Sensor Type 8798 Remote sensor Type 8798 Terminal Wire colour for cable type Configuration External Circuitry 1 1 white black Supply Sensor or brown Supply Sensor / 879 yellow orange Serial Interface, B line 8791 or green red Serial Interface, A line 879 / 879 p. 9/1 Terminal 1,,, : NC
10 Signal flow plan Position control loop Aditional software options of theside- Control Positioner Type 879 (extract) Automatic start of the control system Automatic or manual characteristics curves selection Setting of the seal and the maximum stroke threshold respectively Parameterisation of the Positioner Limitation of the stroke range Limitation of the manipulating speed Setting of the moving direction Configuration of the binary input Signal range splitting on several controllers Configuration of analogue or binary outputs Signal fault detection Safety position Code protection Contrast inversion of the display Diagnostic functions Schematic diagram of, Typ 879 without Fieldbus interface with Profibus DP Bus Bus Input Positioner PROFIBUS-DP) Output Binary output V PNP ) Binary input Initiator 1 / Initiator V PNP NO ) V DC 1) Supply unit Operation 1) The operating voltage is supplied with a -wire unit independent from the setpoint signal ) Alternative options p. 10/1
11 Dimensions [mm] Description L A A1 A1 Standard PROFIBUS Multipole Bin. OFF Mulitpole Remote p. 11/1
12 Positioner Dimensions [mm], continued The rotation angle of the sensor must be within a range of 180 With the valve open approx. 50%, the sensor indicator should be in this position. Standard Version Remote version To find your nearest Bürkert facility, click on the orange box In case of special application conditions, please consult for advice Subject to alterations. Christian Bürkert GmbH & Co. KG 100/_EU-en_ p. 1/1
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