Series 100. Mechanical Switches Contents. Series 100 Multiple Position Switches

Transcription

1 Contents Series 00 Multiple Position Switches Full size housing Full size switch elements DIN Up to 2 positions IO-Link Quick change plunger block Inductive Inductive with extended range 2 or 6 mm spacing.2 Standard 89.4 Safety 83.6 Standard and quick change block Safety with quick change block Inductive Inductive with extended 4 mm range 602- Series 00.

2 Multiple Position per DIN for standard applications Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing with wiper plate Available with chisel plunger only Use in wet areas with adhering media Use in dry areas with small chip presence Prevents plunger from sticking in the guide Connection options Thread for cable gland M25.5 on sides and in flange (Gasketed plugs included) (note permissible operating voltage for the connectors, see page 5.6). with function indication Optional function indication for two voltage ranges Available sizes Number of plungers Dimension Dimension l = 2 mm l 2 when Dimension l Dimension l Dimension l = 6 mm Dimension l Dimension l Dimensions in mm Ordering example: BNS 89-D02-D FE-S80R BNS 89-X####-D - _ See page 5.4 for connector options No. of plungers X#### Unique number to indicate special configuration, such as custom pre-wired connector (blank = standard assembly) X52 Hardened aluminum bushings type D Chisel K Ball R Roller L E Roller bearing Chisel with wiper plate spacing 2 2 mm 6 6 mm Function indication FD FE S80R 5-pin, dual keyway right S80L 5-pin, dual keyway left S80S 5-pin, right and left S90R 2-pin, right S90L 2-pin, left S90S 2-pin, right and left S4R-I 4-pin, right only for IO-Link S4L-I 4-pin, left only for IO-Link.2

3 Multiple Position Mechanical Switches Type spacing Mounting and function dimensions Chisel plunger with wiper plate (E) 50 (side cable entry) Multiple position switch 2 mm or 6 mm per DIN Reference surface S90L S80L S90R S80R Series 00 Gasket style material Housing material Connection type Ambient temperature range Degree of protection per IEC IO-Link Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E) Stainless steel, contact surfaces induction hardened Cast aluminum, corrosion-resistant, anodized finish M25.5 for connector or cable gland C IP 67 LED (FD) or (FE) With switch element Part number Wiring diagram BNS 89-D - _ Switch element Contact material Switching principle Contact system Electrical data Mechanical data point to reference surface Switchpoint to reference surface Maximum plunger travel D, K, R, L Maximum plunger travel E Switching actuating force on plunger Switching frequency Approach D speed E K R L Repeata- D, E, K bility R, L Silver, gold plated Snap switch Dual changeover, one normally-open and one normally-closed, galvanically isolated 6 mm 5.5 mm 4 mm min. 20 N max. 300/min 30 m/min 20 m/min mm 0.0 mm Installation Cam Cam tray Note! To ensure switching function, the dimension is especially critical to front edge of mounting base. Dimension is to the face of the switch housing (the area around the plungers)..3

4 Safety Multiple Position per DIN with safety switch positions per DIN EN / VDE 03 Positive-opening contacts and rigid plungers for additional security per DIN EN /VDE 03 Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, self-lubricating plunger guide with slide bearing with function indicator Optional function indication for three voltage ranges with wiper plate Available with chisel plunger only Use in wet areas with adhering media Use in dry areas with small chip presence Prevents plunger from sticking in the guide Connection options Thread for cable gland M25.5 on sides and in flange (Gasketed plugs included) (note permissible operating voltage for the connectors, see page 5.6). Available sizes Number of plungers Dimension Dimension l = 2 mm l 2 when Dimension l Dimension l Dimension l = 6 mm Dimension l Dimension l Dimensions in mm Ordering example: BNS 83-D04-D FE-S80S BNS 83-X####-D - _ _ See page 5.4 for connector options No. of plungers X#### Unique number to indicate special configuration, such as custom pre-wired connector (blank = standard assmbly) X52 Hardened aluminum bushings style D K R L E spacing Chisel 2 2 mm Ball 6 6 mm Roller Roller bearing Chisel with wiper plate Safety switch Switch elements elements 0 BSE 6 No. from Remaining flange switch positions 2 Only BSE 6 20 BSE 85 Remaining switch positions 22 Only BSE 85 Function indication FD (for and BSE 6) FE (for and BSE 6) FC V DC (only for BSE 85) S80R 5-pin, dual keyway right S80L 5-pin, dual keyway left S80S 5-pin, dual keyway right and left S90R 2-pin, right S90L 2-pin, left S90S 2-pin, right and left.4

5 Safety Multiple Position Mechanical Switches Type spacing Mounting and function dimensions Chisel plunger with wiper plate (E) 50 (side cable entry) Multiple position switch with positive-opening contacts 2 mm or 6 mm per DIN Reference surface S90L S80L S90R S80R Series 00 Seal FC FD/FE style material Housing material Connection type Ambient temperature range Degree of protection per IEC With switch element Part number Wiring diagram Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E) Stainless steel, contact surfaces induction hardened Cast aluminum, corrosion-resistant, anodized finish M25.5 for connector or cable gland C IP 67 LED (FD), (FE) or V DC (FC) BSE 6 per BSE 85 per DIN EN /VDE 03 DIN EN /VDE 03 BNS 83-D - _-00-_- - BNS 83-D - _-00-2_- - BNS 83-D - _-00-_0- - Switch element Contact material Switching principle Contact system Electrical data Silver Creep switch, Positive-opening Normally-closed, double interruption Silver Snap switch, positive opening (normally-closed) Dual-changeover:. NO (snap function), 2. Positive-opening (double-interruption), all galvanically isolated Silver, gold plated Snap switch Dual changeover, one normally-open and one normally-closed, galvanically isolated Mechanical data point to reference surface Switchpoint to reference surface Maximum plunger travel Assured opening after plunger travel Switching actuating force on plunger Switching frequency Approach D speed E K R L Repeatability D, E, K R, L 7 mm 4 mm 2.5 mm min. 5 N max. 300/min 30 m/min 20 m/min mm 0.0 mm 6.5 mm 4 mm 2.5 mm min. 30 N max. 60/min 30 m/min 80 m/min 0.02 mm 0.02 mm 6 mm 5.5 mm min. 20 N max. 300/min 30 m/min 20 m/min mm 0.0 mm For installation and notes, see page.3.5

6 Quick Change Block Multiple Position per DIN for standard applications with quick-change plunger block Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, self-lubricating plunger guide with slide bearing Connection options Thread for cable gland M25.5 on sides and in flange (Gasketed plugs included) (note permissible operating voltage for the connectors, see page 5.6) with function indication Optional function indication for two voltage ranges Available sizes No. of plungers Dimension l = 2 mm l 2 when l = 6 mm Dimensions in mm Ordering example: BNS 829-D02-D FE-S80R BNS 829-X####-D - _ See page 5.4 for connector options No. of plungers style spacing Function indicator X#### Unique number to indicate special configuration, such as custom pre-wired connector (blank = standard assembly) (2mm only) D K R L Chisel Ball Roller Roller bearing 2 2 mm 6 6 mm FD FE S80R 5-pin, dual keyway right S80L 5-pin, dual keyway left S80S 5-pin, dual keywayright and left S90R 2-pin, right S90L 2-pin, left S90S 2-pin, right and left S4R-I 4-pin, right only for IO-Link S4L-I 4-pin, left only for IO-Link Note! See accessory section for replacement plunger blocks and plungers..6

7 Quick Change Block Multiple Position Mechanical Switches Type spacing Mounting and function dimensions 50 (side cable entry) Multiple position switch with quick change plunger block 2 mm or 6 mm per DIN Reference surface S90L S80L S90R S80R Series 00 Gasket style material Housing material Connection type Ambient temperature range Degree of protection per IEC IO-Link With switch element Part number Wiring diagram Chisel (D), Ball (K), Roller (R) or Roller Bearing (L) Stainless steel, contact surfaces induction hardened Cast aluminum, corrosion-resistant, anodized finish M25.5 for connector or cable gland C IP 67 LED (FD) or (FE) BNS 829-D - _ Switch element Contact material Switching principle Contact system Electrical data Mechanical data point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach D speed K R L Repeata- D, K bility R, L Silver, gold plated Snap switch Dual changeover, one normally-open and one normally-closed, galvanically isolated 6 mm 5.5 mm min. 20 N max. 300/min 20 m/min mm 0.0 mm Installation Cam Cam tray Note! To ensure switching function, the dimension is especially critical. Dimension is to the face of the switch housing (the area around the plungers).7

8 Safety Quick Change Block Multiple Position per DIN with safety switch positions per DIN EN / VDE 03 and quick-change plunger block Forced-opening contacts and rigid plungers for additional security per DIN EN /VDE 03 Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, self-lubricating plunger guide with slide bearing Connection options Thread for cable gland M25.5 on side and in flange (Gasketed plugs included) (note permissible operating voltage for the connectors, see page 5.6) with function indication Optional function indication for three voltage ranges Available sizes No. of plungers Dimension l = 2 mm l 2 when l = 6 mm Dimensions in mm Ordering example: BNS 823-D02-D FE-S80R BNS 823-X####-D - _ _ See page 5.4 for connector options X#### Unique number to indicate special configuration, such as custom pre-wired connector (blank = standard assembly) No. of plungers (2 mm only) style D K R L Chisel Ball Roller Roller bearing spacing 2 2 mm 6 6 mm Switch elements 0 BSE 6 Remaining switch positions 2 Only BSE 6 20 BSE 85 Remaining switch positions 22 Only BSE 85 Safety switch elements No. from flange Function indication FD (for and BSE 6) FE (for and BSE 6) FC V DC (only for BSE 85) Note! See accessory section for replacement plunger blocks and plungers. S80R 5-pin, dual keyway right S80L 5-pin, dual keyway left S80S 5-pin, dual keyway right and left S90R 2-pin, right S90L 2-pin, left S90S 2-pin, right and left.8

9 Safety Quick Change Block Multiple Position Mechanical Switches Type spacing Mounting and function dimensions Multiple position switch with forced-opening contacts and quick change plunger block 2 mm or 6 mm per DIN (side cable entry) Reference surface S90L S80L S90R S80R Series 00 gasket function indication FC function indication FD/FE style material Housing material Connection type Ambient temperature range Degree of protection per IEC With switch element Part number Wiring diagram Chisel (D), Ball (K), Roller (R) or Roller Bearing (L) Stainless steel, contact surfaces induction hardened Cast aluminum, corrosion-resistant, anodized finish M25.5 for connector or cable gland C IP 67 LED (FD), (FE) or V DC (FC) BSE 6 per BSE 85 per DIN EN /VDE 03 DIN EN /VDE 03 BNS 823-D - _-00-_- - BNS 823-D - _-00-2_- - BNS 823-D - _-00-_0- - Switch element Contact material Switching principle Contact system Electrical data Silver Creep switch, forced-opening Normally-closed, double interruption Silver Snap switch, forced-opening (normally-closed) Dual-changeover:. NO (snap function), 2. Positive-opening (double-interruption), all galvanically isolated Silver, gold plated Snap switch Dual changeover, one normally-open and one normally-closed, galvanically isolated Mechanical data point to reference surface Switchpoint to reference surface Maximum plunger travel Assured opening after plunger travel Switching actuating force on plunger Switching frequency Approach D speed K R L Repeata- D, K bility R, L 7 mm 4 mm 2.5 mm min. 5 N max. 300/min 20 m/min mm 0.0 mm 6.5 mm 4 mm 2.5 mm min. 30 N max. 60/min 80 m/min 0.02 mm 0.02 mm 6 mm 5.5 mm min. 20 N max. 300/min 20 m/min mm 0.0 mm For installation and notes, see page.7.9

10 Series 602- per DIN Inductive Multiple Position per DIN for standard applications Can be used under extreme conditions such as shock, temperature fluctuations, coolant flooding, high speed, and abrasive applications Reliability comparable with inductive sensors with function indication The inductive switch elements are equipped standard with an LED. The light is highly visible on the housing cover. Connection options Thread for cable gland M25.5 on sides and in flange (Gasketed plugs included) (note permissible operating voltage for the connectors, see page 5.6) Available sizes Number of switch positions Dimension Dimension l = 2 mm l 2 when Dimension l Dimension l Dimension l = 6 mm Dimension l Dimension l Dimension l 3 4 mm for inductive switch elements with sensing head 0 mm 2 mm for inductive switch elements with sensing head 5.5 mm Dimensions in mm Ordering example: BNS 86-B06-THA S90R BNS 86-X####-B - _ Code for switch elements (see table at right) See page 5.4 for connector options No. of switch positions X#### Unique number to indicate special configuration, such as custom pre-wired connector (blank = standard assembly) spacing 2 2 mm 6 6 mm S80R 5-pin, dual keyway right S80L 5-pin, dual keyway left S80S 5-pin, dual keyway right and left S90R 2-pin, right S90L 2-pin, left S90S 2-pin, right and left.0

11 Inductive Multiple Position Mechanical Switches Series 602 per DIN Type Switch position spacing Mounting and function dimensions 50 (side cable entry) Multiple position switch with inductive sensors 2 mm or 6 mm per DIN Sensing face Reference surface S90L S80L S90R S80R Series 00 Gasket Part number BNS 86-B - _ _ Housing material Connection type Ambient temperature range Degree of protection per IEC Cast aluminum, corrosion-resistant, anodized finish M25.5 for connector or cable gland C IP 67 LED Inductive switch elements with sensing head 0 mm, for use with switch position spacing 2 and 6 mm Code Part number for replacement switch elements Electrical version Rated operating distance s n Assured operating distance s a PA BES 57-0-RK PNP, complementary, V DC, short circuit protected 2 mm mm NA BES RK NPN, complementary, V DC, short circuit protected 2 mm mm WS BES RK NO, up to 250 V AC 2 mm mm WO BES RK NC, up to 250 V AC 2 mm mm KHG BES H-RK 2-wire, NO, V DC, short circuit protected 2 mm mm KHH BES H-RK 2-wire, NC, V DC, short circuit protected 2 mm mm NG BES N-RK 2-wire, NAMUR, V DC 2 mm mm Inductive switch elements with sensing head 5.5 mm, for use with switch position spacing 6 mm Code Ordering code for replacement switch elements Electrical version Rated operating distance s n Assured operating distance s a THA BES Y-RK PNP, complementary, V DC, short circuit protected 5 mm mm EJA BES RK NO, up to 250 V AC 5 mm mm AAA BES RK NC, up to 250 V AC 5 mm mm Hybrid switch element with sensing head 5.5 mm, for use with switch position spacing 6 mm Code Ordering code for replacement switch elements Electrical version DH BES 56-0-D-RK PNP, complementary, V DC Additional information on request! For additional electrical data see pages Installation Cam Cam tray Note! To ensure switching function s a must be in a range of 0 < s 2mm spacing 0 < s a 6mm spacing.

12 Series 602- per DIN Extended Range Inductive Multiple Position Inductive sensors from Balluff are characterized by a compact housing and generous switching distances. The result is a non-contacting, wear-free sensor. The tuned sensing coil oscillator frequences of the inductive sensors allow them to be installed very close to each other. Mutual interference is precluded at 2 mm spacing and 4 mm switching distance. Complementary electronic switching elements allow the sensor to be used either as normally open or normally closed. Sensor compatible with pulsed power supply. U B t t2 t = < 30 ms t2 = > 80 ms t Robot Zone Limits Two diverse, complementary, redundant channels are required for control reliable operation of each zone. In case of error (short circuit, mis-wiring,...) both signals are identical and are recognized by the controller as a fault condition. Monitoring must be implemented with a safety PLC or with a safety relay. Safety Notice The components supplied with Balluff's Zone Limit Systems are suitable for use in personnel safety applications only when installed and used in compliance with all applicable provisions of American National Standards Institute / Robotic Industries Association American National Standard for Industrial Robots and Robot Systems - Safety Requirements ANSI/RIA R or subsequent editions thereof, and all other relevant industrial and governmental standards and requirements..2

13 Extended Range Mechanical Switches Inductive Multiple Position Series 602- per DIN Type Switch position spacing Mounting and function dimensions Multiple position switch with extended range inductive sensors 2 mm per DIN Plastic 50 (side cable entry) Sensing face Reference surface Series 00 l2 for 2x 3x 4x 5x 6x 70 mm 80 mm 90 mm 05 mm 20 mm Gasket Ordering code BNS 86-X603-B Housing material Connection type Ambient temperature range Degree of protection per IEC Cast aluminum, corrosion-resistant, anodized finish M25.5 for connector or cable gland C IP 67 LED Inductive switch elements with head 0 mm Inductive switch elements Electrical version Rated operating Assured operating distance s n distance s a Not Field Replaceable PNP, complementary, V DC, short circuit protected, 200mA 4 mm mm Ordering example: BNS 86-X603-B Installation Cam Cam tray BNS 86-X####-B No. of switch positions Caution! To ensure switching function s a must be in a range of 0 < s a 3.2 Note: See page 5.4 for connector options X#### Unique number to indicate special configuration, such as custom pre-wired connector (blank = standard assembly) standard switches without special wiring or connectors X580 = 2 position X603 = 4 and 6 postitions.3