Level Plus. Magnetostrictive Liquid-Level Sensors with Temposonics Technology. Accessories Catalog

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1 Level Plus ostrictive Liquid-Level Sensors with Temposonics Technology Accessories Catalog SENSORS Document Revision C Floats, s, Meters, Enclosures, Indicators, Interface Terminals and Programming Features Variety of Styles and Sizes to Fit Most Applications Available in 316L Stainless Steel, Teflon, Hastelloy C-276 and Nitrophyl Custom ing Available Applications Custody Transfer Inventory Control Bulk Storage Sanitary Process Control Markets Petroleum and Petrochemical LPG Terminals Biotech and Pharmaceutical Food and Beverage Waste and Wastewater Accessories overview offers a variety of floats to meet your application needs. Our floats come in a variety of sizes from less than 38 mm (1.5 in.) up to 178 mm (7 in.) in diameter. Float materials are available in stainless steel, Teflon, Hastelloy C-276 and Nitrophyl. weighted floats are also available for applications requiring ATEX approval. However, product viscosity, specific gravity, and temperature can vary widely in a process or tank gauging application. Because of these variables and others, such as tank pressure and corrosiveness, no one float can meet all requirements. Therefore, a variety of float styles are available and we will assist you in choosing the one that best meets your requirements. When choosing a float for your application, MTS recommends you choose one that has a specific gravity of at least 0.05 less than that of the measured liquid. For interface measurement, a minimum of 0.05 specific gravity differential is recommended between upper and lower liquids. also offers a variety of meters, housings, and calibration equipment as accessories to our transmitter range. Meters are available for analog, DDA, and Modbus outputs. For more information, please contact the applications department or go to for more information. MTS Offers a Variety of M-Series Liquid-Level Product Accessories to Choose From All specifications are subject to change. Contact MTS for specifications and engineering drawings that are critical to your application. Drawings contained in this document are for reference only. Go to for the latest support documentation and related media.

2 Standard Float Options General tes: Be sure that the float specific gravity is at least 0.05 less than that of the measured liquid as a safety margin at ambient temperature. For interface measurement: A minimum of 0.05 specific gravity differential is required between the upper and lower liquids. When the magnet is not shown, the magnet is positioned at the center line of float. weight option: A weight is installed in the float to bias, or tilt, the float installed on the transmitter tube so that the float remains in contact with the transmitter tube at all times. The offset option is required for installations that must conform to ATEX standards. Drawings contained in this document are for reference only. Contact the factory for engineering drawings. *Call for specific lead times. Typical lead time exceeds lead time of the transmitter. STANDARD product Floats Pressure Temp mm (3.01 in.) 29.3 bar (425 psi) * 0.68 Hastelloy C mm (1.85 in.) dia Hastelloy C * mm (2.22 in.) 22.4 bar (325 psi) 59 mm (2.32 in.) dia * mm (1.4 in.) 8.6 bar (125 psi) 41 mm (1.61 in.) dia * 50 mm (1.95 in.) 51.7 bar (750 psi) * 55 mm (2.14 in.) dia. 50 mm (1.96 in.) 54 mm (2.11 in.) 4.1 bar (60 psi) mm (1.83 in.) dia. 2

3 Standard Float Options STANDARD product Floats Pressure Temp mm (3.57 in.) 29.3 bar (425 psi) 89 mm (3.5 in.) dia * Low-liftoff FLOAT Pressure Temp. 15 mm (0.57 in.) Ref 39 mm (1.52 in.) 26 mm (1 in.) 38 mm (1.5 in.) 76 mm (3 in.) 8.6 bar (125 psi) * 101 mm (3.95 in.) O.D. (0.7 in.) I.D. min. Standard Interface Floats Pressure Temp. 77 mm (3.01 in.) 29.3 bar (425 psi) * Hastelloy C 47 mm (1.85 in.) dia * mm (3.01 in.) 29.3 bar (425 psi) * * 47 mm (1.85 in.) dia. Hastelloy C * 27 mm (1.06 in.) 31 mm (1.22 in.) 4.1 bar (60 psi) mm (1.83 in.) dia. 3

4 Sanitary Float Options General tes (for sanitary applications): 1. Be sure that the float specific gravity is at least 0.05 less than that of the measured liquid as a safety margin at ambient temperature. 2. For interface measurement: A minimum of 0.05 specific gravity differential is required between the upper and lower liquids. 3. Sanitary polish is available for stainless-steel floats up to 200 Grit/Ra Electropolish is available for stainless-steel floats up to 240 Grit/Ra When the magnet is not shown, the magnet is positioned at the center line of float. 6. weight option: A weight is installed in the float to bias, or tilt, the float installed on the transmitter tube so that the float remains in contact with the transmitter tube at all times. The offset option is required for installations that must conform to ATEX standards. 7. Drawings contained in this document are for reference only. Contact the factory for engineering drawings. 8. *Call for specific lead times. Typical lead time exceeds lead time of the transmitter. tes: 1. Float meets 3A Sanitary specifications. 2. Use this float with all Sanitary transmitter wells as other floats may enter the inactive zone when the tank is emptied. Sanitary Floats Pressure Temp. 108 mm (4.25 in.) 89 mm (3.5 in.) 47 mm (1.85 in.) dia. Centerline of magnet 10.3 bar (150 psi) Grit/ Ra Grit/ Ra * * * tes: Float meets 3A Sanitary specifications. Float may enter the inactive zone when used with 3A Sanitary transmitter wells Pressure Temp. 75 mm (2.95 in.) 59.5 mm (2.34 in.) dia. C L 38 mm (1.5 in.) 63.5 mm (2.5 in.) C L of magnet with 22.4 bar (325 psi) 22.4 bar (325 psi) Grit/ Ra Grit/ Ra Grit/ Ra Grit/ Ra * * * * * * * * 4

5 Sanitary Float Options te: Use this float with all Sanitary transmitter wells as other floats may enter the inactive zone when the tank is emptied. Sanitary Floats (continued) Pressure Temp. 51 mm (2 in.) dia. Over weld bead 25 mm (.98 in.) 48 mm (1.9 in.) 102 mm (4.02 in.) 8.6 bar (125 psi) Grit/ Ra * 41 mm (1.6 in.) (.7 in.) I.D. Min. 92 mm (3.6 in.) dia. tes: 1. Float is for clean-in-place and drain-in-place applications. 2. Float may enter the inactive zone. Consult factory about viability of usage. 51 mm (2 in.) O.D. Over weld bead 25 mm (.98 in.) ±.4 mm (.015 in.) 50 mm (1.96 in.) ±.76 (.03 in.) 22.4 bar (325 psi) Grit/ Ra * P/N Retainer (2X) (0.7 in.) Min I.D. Spacer * tes: 1. Floats meet 3A Sanitary specifications. 2. Float is for clean-in-place and drain-in-place applications. 3. Float may enter the inactive zone. Consult factory about viability of usage. R.157 (4) Min. position CL 56.2 mm (2.21 in.) 72.4 mm (2.85 in.) dia. 8.6 bar (125 psi) Grit/ Ra mm (.9 in.) dia. 80 mm (3.15 in.) dia

6 Teflon Float Options General tes: Be sure that the float specific gravity is at least 0.05 less than that of the measured liquid as a safety margin at ambient temperature. For interface measurement: A minimum of 0.05 specific gravity differential is required between the upper and lower liquids. When the magnet is not shown, the magnet is positioned at the center line of float. weight option: A weight is installed in the float to bias, or tilt, the float installed on the transmitter tube so that the float remains in contact with the transmitter tube at all times. The offset option is required for installations that must conform to ATEX standards. Drawings contained in this document are for reference only. Contact the factory for engineering drawings. *Call for specific lead times. Typical lead time exceeds lead time of the transmitter. Teflon Floats Pressure Temp. 9 mm (0.35 in.) 0.86 Teflon * 76 mm (3 in.) Centerline of 1.7 bar (25 psi) 38 C (100 F) 0.95 Teflon * 61 mm (2.38 in.) dia Teflon * 135 mm (5.3 in.) 67 mm (2.65 in.) Centerline of 1.7 bar (25 psi) 38 C (100 F) 0.86 Teflon * 49 mm (1.9 in.) dia. (0.7 in.) 115 mm (4.5 in.) 28 mm (1.1 in.) dia. Centerline of 1.7 bar (25 psi) 38 C (100 F) Teflon * 115 mm (4.5 in.) dia Teflon * 6

7 Nitrophyl Float Options General tes: Be sure that the float specific gravity is at least 0.05 less than that of the measured liquid as a safety margin at ambient temperature. For interface measurement: A minimum of 0.05 specific gravity differential is required between the upper and lower liquids. When the magnet is not shown, the magnet is positioned at the center line of float. weight option: A weight is installed in the float to bias, or tilt, the float installed on the transmitter tube so that the float remains in contact with the transmitter tube at all times. The offset option is required for installations that must conform to ATEX standards. Drawings contained in this document are for reference only. Contact the factory for engineering drawings. *Call for specific lead times. Typical lead time exceeds lead time of the transmitter. Nitrophyl Floats Pressure Temp Nitrophyl (.07 in.) dia bar (250 psi) 104 C (220 F) Nitrophyl C L 76 mm (3 in.) 31 mm (1.2 in.) dia. Added weight for interface floats Nitrophyl Stainless cover 17.2 bar (250 psi) 104 C (220 F) Nitrophyl * Stainless float post 168 mm (6.61 in.) C L 152 mm (5.99 in.) 30 mm (1.19 in.) 153 mm I.D. (6.00 in.) dia. Nitrophyl base 7

8 Long-gauge Float Options General tes: 1. Be sure that the float specific gravity is at least 0.05 less than that of the measured liquid as a safety margin at ambient temperature. 2. For interface measurement: A minimum of 0.05 specific gravity differential is required between the upper and lower liquids. 3. When the magnet is not shown, the magnet is positioned at the center line of float. 4. weight option: A weight is installed in the float to bias, or tilt, the float installed on the transmitter tube so that the float remains in contact with the transmitter tube at all times. The offset option is required for installations that must conform to ATEX standards. 5. Drawings contained in this document are for reference only. Contact the factory for engineering drawings. 6. *Call for specific lead times. Typical lead time exceeds lead time of the transmitter. Long-gauge Floats Pressure Temp. 92 mm (3.6 in.) dia. 28 mm (1.1 in.) dia Hastelloy C * 88 mm (3.44 in.) C L 29.3 bar (425 psi) Hastelloy C * 44 mm (1.72 in.) * Hastelloy C * C L 92 mm (3.6 in.) dia. 28 mm (1.1 in.) dia * 76 mm (3 in.) 88 mm (3.44 in.) 29.3 bar (425 psi) * * * * 0.52 Hastelloy C * 127 mm (4.98 in.) CL 37.9 bar (550 psi) * Hastelloy C * 63 mm (2.49 in.) 28 mm (1.1 in.) dia. 130 mm (5.11 in.) * Hastelloy C * 8

9 6.95 in. (00.0 mm) Long-gauge Float Options Long-gauge Floats (Continued) Pressure Temp * 127 mm (4.98 in.) 116 mm (4.55 in.) C L 37.9 bar (550 psi) * 28 mm (1.1 in.) 130 mm (5.11 in.) * * 178 mm (7 in.) 178 mm (7 in.) 48 mm (1.9 in.) I.D bar (250 psi) Hastelloy C-22 Hastelloy C * * * * * * * * * * mm (1.1 in.) dia * 127 mm (5.01 in.) 22.4 bar (325 psi) 0.70 Hastelloy C * * 70 mm (2.76 in.) max. dia * * 9

10 Process Meters and Enclosure Options Analog Process Meters LED Display Universal Analog Process Meter Precision Digital PD690-3-N 4 ½ Digit LED display Input: Analog 4-20 ma Output: ne 110 VAC Input Power 11 point linearization Includes 24 Vdc transmitter supply : Standard 1/8 in. DIN, high impact plastic, NEMA Type 4X front panel LED Display Universal Analog Process Meter (2 Relays) Precision Digital PD ½ Digit LED display Input: Analog 4-20 ma Output: 2 relays (2 250 SPDT) 110 VAC Input Power 11 point linearization Includes 24 Vdc transmitter supply : Standard 1/8 in. DIN, high impact plastic, NEMA Type 4X front panel LED Display Universal Analog Process Meter (4 Relays) Precision Digital PD ½ Digit LED display Input: Analog 4-20 ma Output: 4 relays (2 250 SPDT) 110 VAC Input Power 11 point linearization Includes 24 Vdc transmitter supply : Standard 1/8 in. DIN, high impact plastic, NEMA Type 4X front panel LED Display Universal Analog Process Meter (2 Relays, 4-20 ma) Precision Digital PD ½ Digit LED display Input: Analog 4-20 ma Output: 4-20 ma and 2 relays (2 250 SPDT) 110 VAC Input Power 11 point linearization Includes 24 Vdc transmitter supply : Standard 1/8 in. DIN, high impact plastic, NEMA Type 4X front panel XP Loop Powered Analog Meter Loop Powered on 4-20 ma output Displays in Percentage Only Embedded in XP Housing XP: Class I, II, III; Division 1; Groups B-G IS: Class I, II, III; Division 1; Groups A-G Loop Powered Analog Meter F090-A-HC-PL-XX-ZX Loop Powered on 4-20 ma output Displays loop current, engineering units, and/or value Selectable on screen engineering units IP 67 / NEMA Type 4X Intrinsically Safe

11 Process Meters and Enclosure Options ANALOG PROCE METERS (CONTINUED) Multi-Channel Consolidating Analog Process Meter Precision Digital PD941-8K9-15 Input: 4 Analog 4-20 ma Output: 4 Analog 4-20 ma, 9 relays 110 VAC Input Power 32 point linearization MODBUS PROCE METERS Multivariable Modbus Process Meter Display levels in feet, inches, and 16ths of an inch Scrolling Display of Product, Interface, Temperature, or combination Input: RS485 Modbus RTU Output: 2 Form A relays and 4-20 ma 110 VAC Input Power 16 point linearization Includes 24 Vdc transmitter supply : Standard 1/8 in. DIN, high impact plastic, NEMA Type 4X front panel Single Variable Modbus Process Meter Precision Digital PD865-6R Digit Display in Decimal Format Display 1 process variable without interrupting Master/Slave communication Input: RS485 Modbus RTU Output: 2 Form A relays and 4-20 ma 110 VAC Input Power 16 point linearization Includes 24 Vdc transmitter supply : Standard 1/8 in. DIN, high impact plastic, NEMA Type 4X front panel Modbus Master Display Modbus Master Display Product, Interface, and Temperature Input: 7 Modbus transmitters Output: ne UL Class 1, Div. 2 approved DDA PROCE METERS DDA Spy Display DDA Slave Display Product, Interface, and Temperature Input: 1 DDA transmitters Output: ne UL Class 1, Div. 2 approved

12 Enclosure, Terminal and Programming Options Process Meter Enclosures XP Enclosures Display or Display XP Enclosures are available for most process meters, please contact factory for more information RST A B C D E ENTER LOCK PREA PRE B VIEW PRGM RST A B C D E ENTER LOCK PRE A PRE B VIEW PRGM NEMA Enclosures Single NEMA 4X Display , , , Dual NEMA 4X Display , , , Single NEMA 7 Display , , , NEMA Enclosures are available for most process meters, please contact factory for more information Modbus Terminals LCD Modbus Terminal Displays up to 4 tanks (2 levels, temp, volume) Displays up to 8 tanks (2 levels, temp) Displays levels in ft., in, and 16ths in. Input: Up to 8 Modbus transmitters Output: Modbus Mounted in NEMA 4 box Class 1 Div. 2 Includes Power Supply Calibrate from Screen X Touchscreen Modbus Terminal Displays up to 16 tanks (2 levels, temp, volume) Displays levels in ft., in, and 16ths in. Input: up to 16 Modbus transmitters Output: Modbus Pictorial display of tanks Touchscreen Mounted in NEMA 4 box Class 1 Div. 2 Includes Power Supply Calibrate from Screen

13 Programming and Hardware Options Programming Accessories HT100 Hand Held Terminal M-Series Model MG Transmitter with DDA output Remote setup, troubleshooting, and maintenance Setup Software Hardware M-Series Model MG with Modbus PC setup software on CD Includes RS-485 to RS-232 adapter, part no M-Series Model MG with Modbus PC setup software on CD M-Series Model MG with DDA PC setup software on CD M-Series Model MR PC setup software on CD Includes HART adapter, part no M-Series Model MR PC setup software on CD HART to RS-232 adapter (SMAR H1-311) RS-485 to RS-232 adapter converter (B & B Electronics) A Label Stencil (for products that meet 3-A specifications only) Order If your transmitter must be marked with 3-A specification identification Hex Bushing 2 in. MNPT x 3/4 in. FNPT Hex Bushing 2 in. FNPT x 4 in. MNPT Hex Bushing 1 in. FNPT x 3/4 in. MNPT

14 and Assembly Options and weight assemblies 51 mm (2 in.) 76 mm (3 in.) 150 lb. Pull For LDF long transmitter and M-Series transmitters. (Top ring must be removed before installation) mm (5 in.) 51 mm (2 in.) Standard 11 lb. For M-Series transmitters A 193 mm (7.5 in.) dia. 165 mm (6.5 in.) dia. 84 mm (3.3 in.) 3 mm (.13 in.) 16 mm (.63 in.) Low Liftoff 11 lb. Assembly Use with float, part no A Section A-A 89 mm (3.5 in.) dia. 32 mm (1.25 in.) dia. (2X) mm (4.5 in.) 1.3 X 45 Chamfer 37 mm (1.44 in.) Narrow 11 lb. Use with M-Series transmitters mm (2.5 in.) 21 mm (.81 in.) dia. FM APPROVED : Revision C MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation. All other trademarks are the property of their respective owners. All Temposonics sensors are covered by US patent number 5,545,984. Additional patents are pending. Printed in USA. Copyright 2009 MTS Systems Corporation. All Rights Reserved in all media. SENSORS MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, rth Carolina 27513, USA Tel.: Fax: sensorsinfo@mts.com MTS Sensor Technologie GmbH & Co. KG Auf dem Schüffel 9 D Lüdenscheid, Germany Tel.: Fax: info@mtssensor.de Technology Corporation 737 Aihara-cho, Machida-shi Tokyo , Japan Tel.: Fax: info@mtssensor.co.jp

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