Smartstart Control Module

Transcription

1 Smartstart TECHNOLOGY What is Smartstart? The patented Smartstart control module is an integrated, seamless solution that incorporates operator control, superior motor protection, and automation system compatibility in a rugged, compact unit. It offers a wide range overload and an extensive array of automation and control features that vary between models. Some of these features include Fireman s override, damper or valve control, Status (proof of flow), fault and shutdown, and more. The Smartstart module also accepts an incoming voltage range from VAC. This is true plug and play: no changing transformers, no messing with terminal blocks. How does Smartstart work? Smartstart takes an active role in protecting your motor by measuring the motor inrush current and using it to gauge a safe operating range for your motor. In this way it intelligently detects if your motor overload isn t set correctly, protects against locked rotor, cycle fault, stall conditions, and more. The unique functionality of Smartstart saves time, labor, and stocking units. It also provides superior motor protection. This is why some of the top manufacturers in America trust Smartstart to protect and control their motors. Smartstart Control Module integrates wide range overload, up to 600VAC voltage input, keypad, and automation I/O

2 SMART START FEATURES INCREASED RELIABILITY AND REDUCED INSTALLATION COSTS Smartstart Smart - Start safely. Smartstart patented technology predicts a safe operating range for your motor. Intelligent - With Smartstart enabled, if the starter isn t in range, it alarms and trips notifying you before damage occurs Smartstart 1-40A Electronic Protection Superior motor protection, significant inventory reduction, eliminates call backs due to mis-sizing 2. Direct VAC Connection Significant inventory reduction 3. Integrated Keypad with Remote Ease of operation, eliminates costly pilot devices 4. Automation Compatible. Dry inputs: Remote run, two external pilot devices, limit switch input (receives signal from actuator) Wet inputs (12-20VAC): Remote run, shutdown Relay output: Fault, proof of flow (detects loss of load) 24VDC output: Powers actuator Increases reliability, reduces installation costs, eliminates interposing relays. Power Failure Reset Options Select how the ISS will react after a power failure Power Fail Modes: Restart last mode, no delay (default) Restart with 10 second delay Restart Off - LED flashes last mode Motor Inrush 6-10x FLA Locked Rotor Trip Stall Trip Active - Smartstart detects harmful extended starting conditions with maximum time to start. Monitors motor inrush current conditions and trips if the motor doesn t start within 10 seconds (class 10 overload; regardless of FLA setting). Ingenious - Active current monitoring provides superior protection against locked rotor and stall conditions, tripping faster than a standard inverse trip curve, regardless of the FLA setting! Thoughtful - Blackbox recording feature retains critical information on last ten faults. Current (amps) FLA Locked Rotor Current Typical Motor Stall Current Start Time (seconds) Standard Start Curve Max Time to Start Trip Motor Never Reaches FLA Standard Motor Starting Current 2

3 REDUCE INVENTORY ONE STARTER. ONE PART NUMBER. ONE SOLUTION. OR The ISS with Smartstart is an all-inclusive starter that reduces inventory and clears room on the shelf by eliminating the need to purchase loose components. 3

4 ISS with Smartstart INDUSTRIAL START/STOP WITH SMARTSTART MOTOR PROTECTION 3Ø, 200~600VAC, 1 40A, AUTOMATION SYSTEM READY Designed for ease of integration with automation systems Comprehensive inputs/outputs for building management systems Reduces installation costs Increased energy savings High reliability Smartstart (patent pending) for superior motor protection Electronic protection including locked rotor, cycle fault and maximum time to start (due to mis-sized motor or overload) FLA out of calibration indication--ensures installer sets overload correctly based on calculated motor size Advanced control inputs eliminate interposing relays Three dry inputs for remote and two external pilot devices* Two wet inputs (12-20VAC) for remote start and shutdown command Fault logging retains critical information Last 10 start conditions, including FLA setting, max inrush, run current, time to start, and safety start mode. Factory retrievable Universal application Wide-range electronic overload eliminates call backs due to mis-sized heaters Accepts up to 600V UL Type 1, 4, and 3R enclosures Lockable enclosure 3R features lockable keypad cover Start/Stop/Remote keypad with LED status indicators Intuitive operation and control with start (manual run), Stop, and Remote run modes Type 4 enclosed starters feature a 3 position switch for Start/Stop/Remote, and a Run Pilot Light NEMA Sized Combination versions include disconnect Motor circuit protection disconnect provides short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required Lockable handle for safety *dry inputs for external pilot devices not available with Type 4 enclosures

5 Specifications Starter Type ISS - Industrial Start/Stop with SmartStart Across the line or Full Voltage Non-Reversing NEMA 1, 3R, OR 4 enclosed Voltage range: 3Ø, VAC Amperage range: 1-40A User Interface Start/Stop/Remote keypad with mode LEDs (N1 & 3R), Start/Stop/Remote switch & Run Pilot light (N4) Standard Control Operations 12-20V Remote Apply 12-20VAC/DC to energize Dry Remote N.O. Dry Contact Shutdown Apply 12-20VAC/DC to energize Inputs Limit Switch N.O. Dry Contact Internal Pilot Device N.O. Dry Contact (N1 & 3R only) External Pilot Device N.O. Dry Contact (N1 & 3R only) N.O. Relay Contact Ratings: Proof of flow current status 110VDC, 0.3A Resistive, 12VDC, 0.A GP 30VDC, 2.0A Resistive Outputs 120VAC 0/60Hz, 0.A Resistive Starter Fault 12VAC 0/60Hz, 1.0A GP 240VAC 0/60Hz, 0.2A Resistive Damper/Actuator 24 VDC, 1A maximum Operational Power fail modes Restart last mode, no delay (default) Restart with 10 second delay Restart Off - LED flashes last mode Environmental Ambient Operating Temp - to 140 F (-20 to 60 C) Ambient Storage Temp - to 18 F (-20 to 8 C) Relative Humidity % to 9% non-condensing (Nema 1) Motor Protection Adjustment / Description Default Setting Overload Current Setting Range 1-40A Per FLA Overload Trip Class Adjustable: Class 10 or 20, Trip current = 11% of FLA setting Class 10 Cycle Fault Trip if cycle rate exceeds 20 starts/minute Always On Stall Trips within 0. seconds (disabled during startup) Always On Smartstart Protection Adjustment / Description Default Setting Current Phase Unbalance Trips within 3 2% current unbalance. *Trip threshold changes to 80% unbalance when switched to Off Locked Rotor Trips within 0. seconds Out of Calibration On/Off Trips after 10 seconds if the FLA dial setting is incorrect (set above calculated FLA range), ie. Start current is outside of an acceptable range (fla setting * < inrush < fla setting * 14). On Max Time to Start Regardless of FLA or I 2 t curve, always trip at start if starting current is outside of an acceptable range (inrush / ) and still decreasing after 10 seconds.

6 6 UL TYPE 1 INDOOR ENCLOSURE STANDARD MOTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP 200V 230V 460V 600V NEMA Size ISS Part Number ISS1-9/P ISS1-18/P ISS1-32/P P ISS1-40/P40 UL TYPE 3R OUTDOOR ENCLOSURE STANDARD MOTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP NEMA Size ISS Part Number 200V 230V 460V 600V ISS3R-9/P ISS3R-18/P ISS3R-32/P P ISS3R-40/P-40 UL TYPE 4 INDOOR/OUTDOOR ENCLOSURE STANDARD MOTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP NEMxA ISS Part Number 200V 230V 460V 600V Size ISS4-9/P ISS4-18/P ISS4-32/P P ISS4-40/P40 *Consult factory for NEMA 4X enclosure options UL TYPE 1 INDOOR ENCLOSURE COMBINATION MOTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP NEMA ISS Part Number 200V 230V 460V 600V Size 3/4 3/4 ISS1-9/P-G /2 1/ ISS1-9/P-G /4 3/ ISS1-9/P-G ISS1-9/P-G ISS1-9/P-G UL TYPE 3R OUTDOOR ENCLOSURE COMBINATION MOTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP NEMA Size ISS Part Number 200V 230V 460V 600V 3/4 3/4 ISS3R-9/P-G /2 1/ ISS3R-9/P-G /4 3/ ISS3R-9/P-G ISS3R-9/P-G ISS3R-9/P-G ISS3R-18/P-G13-40 UL TYPE 4 OUTDOOR ENCLOSURE COMBINATION MOTOR STARTER - 3 Phase, 200~600 VAC Three Phase HP 200V 230V 460V 600V 3/4 3/4 NEMA Size ISS Part Number ISS4-9/P-G /2 1/ ISS4-9/P-G /4 3/4 2 3 ISS4-9/P-G ISS4-9/P-G ISS4-18/P-G ISS4-18/P-G ISS4-18/P-G ISS4-18/P-G ISS3R-18/P-G ISS3R-18/P-G ISS1-18/P-G ISS1-18/P-G ISS1-18/P-G ISS1-32/P-G ISS1-32/P-G ISS1-32/P-G P ISS1-40/P-G40-40 ISS3R-32/P-G ISS3R-32/P-G ISS3R-32/P-G P ISS3R-40/P-G40-40 ISS4-32/P-G ISS4-32/P-G ISS4-32/P-G P ISS4-40/P-G

7 ISS (1/3R) WIRING SCHEMATICS ISS(1/3R) CONTROL WIRING Remote Run Voltage Inputs Shut Down 12-20VAC/DC Input 12-20VAC/DC Input ISS STARTER POWER WIRING FLA (A) 40 3 Overload Setting Relay Outputs Status Common Fault OL Keypad PCB Power Pilot Devices Dry Input Actuator Control Coil Start Remote Remote Run Motor Limit Switch A1 A2 Closed Input 24VDC, 1A Output 24V Output to contactor coil M MCP (Optional) H1 H VAC Input L1 L2 L3 M T1 T2 T3 AUX CONT MTR H1 H4 3PH UL TYPE 1 DIMENSIONS All dimensions are in inches 7 7/16 1/4 MTG 1 MTG 1 11/16 6 9/16 6 1/8 UL TYPE 3R DIMENSIONS All dimensions are in inches 7 /8 13 9/ /8 6 3/8 8 1/16 7

8 ISS4 Wiring Schematics ISS4 CONTROL WIRING Remote Run Voltage Inputs Shut Down 12-20VAC/DC Input 12-20VAC/DC Input ISS STARTER POWER WIRING FLA (A) 40 3 Overload Setting Relay Outputs Pilot Devices Dry Input Start Remote Remote Run Status Common Fault STOP START REMOTE X X MCP (Optional) OL H1 H4 M Keypad PCB Power Actuator Control Coil Motor Limit Switch A1 A2 G M A+ A- 24V Output to contactor coil 24VDC, 1A Output VAC Input L1 L2 L T1 T2 T3 AUX CONT MTR H1 H4 3PH UL Type 4 Dimensions All dimensions are in inches Non-combination* 10 7/16 7 MTG. 12 /16 11 MTG. Combination* 6 11/16 7 /8 6 11/16 8 3/8 *Consult factory for NEMA 4X enclosure options *Combination dimensions are the same as noncombination dimensions except for the depth (shown above, 8 /8 ). 8