416 PHOENIX CONTACT Courtesy of Steven Engineering, Inc. - (800)
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1 416 PHOENIX CONTACT
2 Photovoltaic plugin connectors SUNCLIX the unique connection system for photovoltaics Are you looking for innovative and reliable connection technology for your PV modules, inverters or for cabling complete PV systems? We have the right connection solution for you from connection technology for junction boxes through DC plugin connectors for field cabling to device connection for power. The tailored, highquality components contribute to the longterm and increased availability of your system. SUNCLIX DC plugin connectors with fast connection The onepiece DC plugin connectors can be connected quickly and easily by means of spring technology without using special tools. The unique spring technology ensures reliable and longterm stable contacting of the conductors. Miniature plugin system for buildingintegrated photovoltaics BIPV Absorb solar energy not only from the roof of a building, but from its entire surface. Phoenix Contact has developed a new DC plugin system in miniature format for this new trend in energy production using photovoltaics. In this way, the facade of a building is efficiently used to produce energy. Product range overview 418 Device plugin connectors 420 DC plugin connectors 422 Y plugin connectors 424 Cables 425 Buildingintegrated photovoltaic applications (BIPV) 426 PCB connection for PV applications 428 PHOENIX CONTACT 417
3 Photovoltaic plugin connectors Product range overview Assembly Insert the stripped PV conductor Press down on the spring and snap in Tighten the screw connection and you're done! 418 PHOENIX CONTACT
4 Photovoltaic plugin connectors Product range overview SUNCLIX DC device plugin connectors see page 420 SUNCLIX DC plugin connectors, 2.5 mm2 to 16 mm2, can be assembled see page 422 SUNCLIX Ydistributors see page 424 Photovoltaic cables see page 425 PCB connection see page 428 SUNCLIX buildingintegrated photovoltaic applications see page 426 Release Can only be released using a screwdriver For additional information, visit PHOENIX CONTACT 419
5 Photovoltaic plugin connectors Device plugin connectors SUNCLIX DC device plugin connectors With connected cable as standard IP65 when not plugged in Antirotation protection with coding For voltage up to 1500 V Notes: Further cable types and lengths are available on request With 0.13 m litz wire General data Degree of protection IP65 / IP66 / IP68 (2m / 24h) Rated voltage 1500 V Nominal current I N 27 A 40 A Conductor cross section 2.5 mm² 4 mm² 6 mm² Temperature data Ambient temperature (operation) 40 C C Description Order No. Order No. Order No. DC device plugin connector Socket (+) Plug () Nut for attaching SUNCLIX device plugin connectors PVFTC NUT BK Protective cap for SUNCLIX photovoltaic plugin connector; PVC PROTECTION CAP degree of protection: IP67 Flat gasket for photovoltaic plugin connector PVFTFLAT GASKET ,2 5,2 ±0,05 a Ø12,1 ±0,05 Ø1,2 ±0,1 Ø18,6 c b 5,7 ±0,05 c x Dimension: socket (+), dimension x = cable length 41,6 a Ø12,1 ±0,05 18,6 c Ø1,2 ±0,1 b 5,2 ±0,05 5,7 ±0,05 c 26,4 x DO NOT DISCONNECT UNDER LOAD Dimension: pin (), dimension x = cable length 420 PHOENIX CONTACT
6 SUNCLIX DC device plugin connectors for selfassembly Photovoltaic plugin connectors Device plugin connectors Plastic housing Antirotation protection with coding For voltage up to 1500 V Contacts for crimp connection Contacts on roll General data Degree of protection (when plugged in) IP66 / IP68 (2m / 24h) Rated voltage 1500 V 1500 V Rated current 40 A (for 4 mm 2 ) 40 A (for 6 mm 2 ) Connection capacity 2.5 mm²... 4 mm² 6 mm² Temperature data Ambient temperature (operation) 40 C C 40 C C Description Order No. Order No. Order No. Order No. Plastic housing Socket (+) Plug () Metal contact Socket (+) Plug () Nut for attaching SUNCLIX device plugin connectors PVFTC NUT BK Protective cap for SUNCLIX photovoltaic plugin connector; PVC PROTECTION CAP degree of protection: IP67 Flat gasket for photovoltaic plugin connector PVFTFLAT GASKET Test pin for SUNCLIX device plugin connectors for free assembly PVFTTEST PIN For additional information, visit PHOENIX CONTACT 421
7 Photovoltaic plugin connectors DC plugin connectors SUNCLIX DC plugin connectors Quick and easy connection without special tools Reliable and longterm stable contacting of the conductors, thanks to proven spring technology SUNCLIX, 1100 V, 2.5 to 6 mm² SUNCLIX, 1500 V, 2.5 to 6 mm² General data Degree of protection IP66 / IP68 (2m / 24h) IP66 / IP68 (2m / 24h) Connection method Springcage Springcage Rated voltage 1100 V 1500 V Nominal current I N 40 A (from 4 mm 2 ; 27.5 A for 2.5 mm 2 ) 40 A (from 4 mm 2 ; 27.5 A for 2.5 mm 2 ) Connection capacity 2.5 mm²... 6 mm² 2.5 mm²... 6 mm² Temperature data Ambient temperature (operation) 40 C C 40 C C Description Type Order No. Type Order No. DC plugin connectors Socket (+) PVCFS 2,56 (+) PVC1FS 2,56 (+) Plug () PVCMS 2,56 () PVC1MS 2,56 () Protective cap for SUNCLIX photovoltaic plugin connector; PVC PROTECTION CAP PVC PROTECTION CAP degree of protection: IP67 Filler plug for protection against dust and humidity PVC PLUG Screwdriver SZF 10,6X3, SZF 10,6X3, Stripping tool, for standard 2.5, 4, and 6 mm² solar cables, WIREFOXD SR WIREFOXD SR with 15 mm length stop, for SUNCLIX field connectors 60, ,4 Ø18, Ø18,6 58,3 Ø20 Ø26, Ø20 79, PHOENIX CONTACT
8 Photovoltaic plugin connectors DC plugin connectors SUNCLIX, 1500 V, 6 to 16 mm² IP66 / IP68 (2m / 24h) Springcage 1500 V 65 A (at 16 mm²; 40 A at 6 mm²; 50 A at 10 mm²) 6 mm² mm² 40 C C Type Order No. PVCFS 616 (+) PVCMS 616 () PVC PROTECTION CAP PVC PLUG SZF 10,6X3, ,4 Ø23,7 79,7 26,4 Ø23, For additional information, visit PHOENIX CONTACT 423
9 Photovoltaic plugin connectors Ydistributors and cables SUNCLIX DC accessories Ydistributors Flexible and compact configuration Customerspecific configurations on request Variable cable lengths, number of branches, cable cross section, and processing of free cable ends DC test plugs Can be released without tools For test applications with high insertion/withdrawal cycles Ydistributor DC test plug 4 mm² 6 mm² Socket (+) Pin () General data Degree of protection IP66 / IP68 (2m / 24h) IP20 Rated voltage 1100 V 1100 V Nominal current I N 40 A (observe derating) 40 A Conductor cross section 4 mm² 6 mm² 10 mm² Insertion/withdrawal cycles 4000 Temperature data Ambient temperature (operation) 40 C C 20 C C Description Order No. Order No. Order No. Order No. Ydistributor, length of each individual cable: 0.12 m 4 mm² 6 mm² Socket (+) Pin () Plug () to 2 x socket (+) Socket (+) to 2 x plug () DC test plug, can be released without tools, for test applications with high insertion/withdrawal cycles For dimensional drawings, see , ,3 Ø21,3 Ø PHOENIX CONTACT
10 Solar cables Photovoltaic plugin connectors Ydistributors and cables Suitable for fixed and flexible routing Insulating and sheath material offers excellent resistance to weather, UV, and wear PV1F cable certified by TÜV and VDE Temperature data Ambient temperature (operation) 40 C C Description Type Order No. Solar cable, tinplated single litz wires, 100 m ring, cross section: 2.5 mm² PV1P100,0/S012, mm² PV1P100,0/S024, mm² PV1P100,0/S036, mm² PV1P100,0/S0410, Solar cable, tinplated single litz wires, 500 m drum, cross section: 2.5 mm² PV1P500,0/S012, mm² PV1P500,0/S024, mm² PV1P500,0/S036, mm² PV1P500,0/S0410, Solar cable, tinplated single litz wires, 1000 m drum, cross section: 2.5 mm² PV1P1000,0/S012, mm² PV1P1000,0/S024, mm² PV1P1000,0/S036, mm² PV1P1000,0/S0410, For additional information, visit PHOENIX CONTACT 425
11 Photovoltaic plugin connectors Buildingintegrated photovoltaic applications (BIPV) SUNCLIX mini DC plugin connector For buildingintegrated photovoltaic applications (BIPV) Narrow design, just 11 mm in diameter Easy to hide in the facade structure Quick and easy connection without special tools General data Degree of protection IP67 Connection method Pierce connection Rated voltage 1000 V Nominal current I N 15 A Connection capacity 2.5 mm² Temperature data Ambient temperature (operation) 40 C C Description Type Order No. DC plugin connectors Socket (+) PVCFP 2,5(+) Plug () PVCMP 2,5() ,2 Ø11 55,6 STOP! Ø PHOENIX CONTACT
12 ,3 40,4 +0,2 1,3 +0,2 4 +0,06 PVJB 2,5R 12,8 +0,2 Ø5,35 +0, , ,4 +0,2 4 +0,06 1,3 +0,2 PVJB 2,5R Ø5,35 +0,1 12,8 +0,2 SUNCLIX DC diode and junction box Photovoltaic plugin connectors Buildingintegrated photovoltaic applications (BIPV) For buildingintegrated photovoltaic applications (BIPV) Compact design Easy to hide in the facade structure High density due to molding compound SUNCLIX diode box Optimum heat management Junction box Ribbon contacting with spring connection General data Degree of protection IP67 Connection method Open cable end Springcage Rated voltage 1000 V 1000 V Reverse voltage 2200 V Nominal current I N 5 A 15 A Conductor cross section 2.5 mm² 2.5 mm² Ribbon connection capacity Width: 5 mm; thickness: mm Temperature data Ambient temperature (operation) 40 C C 40 C C Description Cable length Type Order No. Type Order No. DC string diode Free cable end 0.8 m PVDB S202,5/0,82D Preassembled with SUNCLIX mini 0.8 m PVDB S202,5/0,8CA Module junction box Cable outlet right 0.5 m PVJB 2,5/ 1R 50 PXC Cable outlet left 0.5 m PVJB 2,5/ 1L 50 PXC , For additional information, visit PHOENIX CONTACT 427
13 5,2 +0,05 12,9 Photovoltaic plugin connectors PCB connection for PV applications PCB terminal blocks for PV applications PTSPL 6 pushlock springcage PCB terminal block without insulating body for conductor cross sections up to 6 mm2 and a current carrying capacity of up to 41 A for use in SMT reflow processes Connection direction of the conductor horizontal to the PCB Low actuation forces Delivery form: tapeonreel packing according to IEC for automated assembly PTSPL spring closed for assembly using vacuum pipette PTSPLO spring opened for assembly using mechanical gripper Standard pin lengths of 2.1 mm and 2.9 mm Notes: Pick and place pads for taped THR articles usually protrude beyond the components. The PCB layout must ensure that collisions are avoided when components are assembled. Dimensional drawings of tape reels and place pads can be found online at Nominal current I N Connection capacity 41 A 2.5 mm²... 6 mm² Description Type Order No. PCB terminal block closed Solder pin length: 2.1 mm PTSPL6/12X2 2,1 R Solder pin length: 2.9 mm PTSPL6/12X2 2,9 R PCB terminal block open Solder pin length: 2.1 mm PTSPLO6/12X2 2,1 R Solder pin length: 2.9 mm PTSPLO6/12X2 2,9 R ,7 15 8,7 15 2,1 2,9 13, , ,6 12,5 +0,05 1,15 Ø1,3 428 PHOENIX CONTACT
14 Flushtype springcage terminal blocks with welded bracket Photovoltaic plugin connectors PCB connection for PV applications Suitable for applications with leadframe Pushlock springcage terminal block with welded bracket Reliable contacting of conductors, thanks to spring technology, proven a million times over Available with welded bracket left or right Nominal current I N Connection capacity 41 A 2.5 mm²... 6 mm² Description Type Order No. Springcage terminal block Welded bracket right PVPTSPLW/1R Welded bracket left PVPTSPLW/1L ,7 15,5 12,7 15,5 9,8 9,4 9,4 9,8 5,8 11,2 11,1 11,2 5,8 11,1 For additional information, visit PHOENIX CONTACT 429
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