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1 CX310, CX410, CX510, XC2132, and XC2130 MFP Machine Type xx, -4xx, -63x, 697 Service Manual Start diagnostics Maintenance Safety and notices Trademarks Index March 17, P/N 12G3313

2 Legend on page 392 Assembly 1: Covers on page 393 Assembly 2: Scanner on page 395 Assembly 3: Paper path on page 397 Assembly 4: Operator panels on page 401 Assembly 5: Electronics on page 405 Assembly 6: Cables and sensors on page 409 Assembly 7: Media drawers and trays on page 411 Assembly 8: Options and miscellaneous on page 413 Legend The following column headings are used in the parts catalog: ASM index Identifies the assembly and the item in the diagram. For example, 3 1 indicates Assembly 3 and item 1 in the table. Part number Identifies the unique number that correlates with the part. Units/mach Refers to the number of units actually used in the base machine or product. Units/option Refers to the number of units in a particular option. Units/FRU Refers to the number of units in a particular FRU. Description A brief description of the part. The following abbreviations are used in the parts catalog: NS (not shown) in the Asm index column indicates that the part is procurable but is not pictured in the illustration. PP (parts packet) in the Description column indicates that the part is contained in a parts packet. 392

3 Assembly 1: Covers 393

4 Assembly 1: Covers Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X Output bin tray Output bin tray and exit bail removal on page X Back AIO cable cover 3 40X Rear cover (CX310) Rear cover removal on page X Rear cover (CX410, XC2130) 3 40X Rear cover (CX510, XC2132) 4 40X Top cover assembly (includes fan) 5 40X Bracket, front toner door pivot Rear cover removal on page 336 Rear cover removal on page 336 Top cover assembly removal on page X AIO link AIO link removal on page X Toner AIO cover AIO toner cover removal on page X Right AIO cover Right cover assembly removal on page X sheet tray assembly Paper pick motor drive assembly (standard tray) removal on page X Front cover Front cover assembly removal on page X Front middle cover Front middle cover removal on page X Pick tires Pick tire removal on page X Left cover Left cover assembly removal on page X System fan System fan removal on page 341 NS 40X sheet drawer 650 sheet duo drawer assembly removal on page 375 NS 40X sheet tray assembly 650 sheet duo drawer tray assembly removal on page 374 NS 40X Media bail Output bin tray and exit bail removal on page 347 NS 40X Front and right side interlock switch cover assembly 394

5 Assembly 2: Scanner

6 Assembly 2: Scanner Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X ADF input tray ADF input tray removal on page X Bin full flag Bin full flag removal on page X Redrive assembly Redrive unit removal on page X Flatbed scanner assembly 5 40X AIO release lever with spring 6 40X Flatbed pivot link (rear right) Flatbed scanner assembly removal on page 364 AIO release lever removal on page 351 Flatbed pivot link (rear right) removal on page X Right scanner cover Right scanner cover removal on page Operator panel cable. 9 40X USB thumbdrive cable (CX510, XC2132) 9 40X USB thumbdrive cable (CX410, XC2130) 10 40X Flatbed pivot link (front left) USB port connector removal on page 311 USB port connector removal on page 311 Flatbed pivot link (front left) removal on page X Left scanner cover Left cover assembly removal on page X Left ADF hinge 13 40X Simplex separator pad assembly 13 40X Duplex separator roller assembly 14 40X Simplex top cover assembly 14 40X Duplex ADF top cover assembly ADF separator pad removal on page 360 ADF separator pad removal on page 360 Top cover ADF sheet feed removal on page 361 Top cover ADF sheet feed removal on page X Duplex ADF assembly ADF assembly removal on page X Simplex ADF assembly ADF assembly removal on page 357 NS 40X Restraint pad NS 40X Flatbed cushion NS 40X Redrive spacer screws NS 40X ADF pick roll 396

7 7527 Assembly 3: Paper path de 8 w w w M K- 7 El ec tro ni c 9 397

8 Assembly 3: Paper path Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X Printhead Printhead removal on page X Fuser drive motor assembly Fuser drive motor assembly removal on page X Lower left frame and lower right frame with cable cover 4 40X X Miscellaneous screws Taptite M3 L6 panhead screw (10) M3x6 panhead screw (3) Shoulder screw (1) M3.5 internal lock washer (3) M3x8 screw (3) 3.5x6mm flat top screw (5) 3.5x8 flat top screw (5) Taptite M3 L4.5 panhead screw (3) M3x8LG W HD machine screw (3) Metal ROLN M3.5 8L screw (2) Plastic ROLN 2.9 8L screw (6) Plastic ROLN 3.5 6L screw (10) Plastic ROLN 3.5 8L screw (4) Plastic ROLN L screw (2) M3.5x8 SEMS machine screw (3) 4 40X Miscellaneous springs Front cover latch (2x) ITU holddown (2x) Fuser holddown (2x) Primary tray bias (2x) Lower left frame removal on page 318, Lower right frame removal on page X Image transfer unit Image transfer unit (ITU) removal on page X Paper pick motor drive assembly Paper pick motor drive assembly (standard tray) removal on page

9 Asm-index P/N Units/mach Units/FRU Description Removal procedure 7 41X ITU guide ITU guide removal on page X Drive unit motor Drive unit motor removal on page X Developer drive coupling Developer drive coupling removal on page X Main gear drive assembly with motors and coupling EP drive assembly removal on page X Fuser assembly, 115 V Fuser assembly removal on page X Fuser assembly, 230 V Fuser assembly removal on page X Fuser assembly, 100 V Fuser assembly removal on page X Narrow media flag Narrow media sensor flag removal on page X MFP fuser deflector flag MFP fuser deflector flag removal on page 352 NS 40X V maintenance kit NS 40X V maintenance kit NS 40X V maintenance kit 399

10 Assembly 4: Operator panels 4B 8 6A 8 7A 5A 7B 4A 6B 5B 4C 401

11 Assembly 4: Operator panels Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X UICC to controller board cable (CX310, CX410) 1 40X UICC to controller board cable (CX510, XC2132) 2 40X USB cable (CX410, XC2130) 2 40X USB cable (CX510, XC2132) UICC to controller board cable removal on page 311 UICC to controller board cable removal on page 311 Operator panel removal (for CX310 and CX410 models only) on page 303 Operator panel removal (for CX510 models only) on page X Bezel (CX510) Operator panel bezel removal on page X Bezel (XC2132) Operator panel bezel removal on page 302 4A 41X Operator panel and display assembly (CX310) 4B 41X Operator panel and display assembly (CX410 and XC2130) 4C 41X Operator panel and display assembly (CX510 and XC2132) Operator panel removal (for CX310 and CX410 models only) on page 303 Operator panel removal (for CX310 and CX410 models only) on page 303 Operator panel removal (for CX510 models only) on page 310 5A 40X Upper front cover Operator panel removal (for CX310 (CX310, CX410, XC2130) and CX410 models only) on page 303 5B 40X Upper front cover (CX510, XC2132) Operator panel removal (for CX510 models only) on page 310 6A 40X Front logo cover Operator panel logo plate removal (CX310, CX410, XC2130) on page 303 6B 40X Front logo cover (CX510, XC2132) 7A 40X User interface support bracket (CX310, CX410, XC2130) 7B 40X User interface support bracket (CX510, XC2132) 8 40X Operator panel bezel (CX410) Operator panel logo plate removal on page 303 Operator panel removal (for CX310 and CX410 models only) on page 303 Operator panel removal (for CX510 models only) on page 310 Operator panel bezel removal on page

12 Asm-index P/N Units/mach Units/FRU Description Removal procedure 8 40X Operator panel bezel (CX310) Operator panel bezel removal on page 302 NS 40X Speaker Speaker removal on page

13 7527 w w w M K- El ec tro ni c de Assembly 5: Electronics 405

14 Assembly 5: Electronics Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X Controller board (CX310) Controller board removal on page X Controller board (CX410, XC2130) Controller board removal on page X Controller board (CX510, XC2132) Controller board removal on page X Toner meter cycle card assembly Toner meter cycle (TMC) card removal on page X High voltage power supply High voltage power supply (HVPS) removal on page X Photo sensor and retainer (one per package), used for: Tray present sensor (4A) Duplex sensor (4B) Narrow media sensor (4C) 5 40X Low voltage power supply (universal power supply) Tray present sensor removal on page 332, Duplex sensor removal on page 328, Narrow media sensor removal on page 353 Low voltage power supply (LVPS) assembly removal on page X Fuser exit sensor Fuser exit sensor removal on page X Speaker Speaker removal on page X Power cord, 2.5 m (straight): Bolivia, Peru 8 40X Power cord, 2.5 m (straight): USA, Canada, APG, LAD 8 40X Power cord, 2.5 m (straight): Argentina 8 40X Power cord, 2.5 m (straight): Australia 8 40X Power cord, 2.5 m (straight): Brazil 8 40X Power cord, 2.5 m (straight): Chile, Uruguay, Italy 8 40X Power cord, 2.5 m (straight): Denmark 8 40X Power cord, 2.5 m (straight): Israel 8 40X Power cord, 2.5 m (straight): Japan 406

15 Asm-index P/N Units/mach Units/FRU Description Removal procedure 8 40X Power cord, 2.5 m (straight): Korea 8 40X Power cord, 2.5 m (straight): Paraguay, Europe, Middle East, Indonesia, Africa (HV) 8 40X Power cord, 2.5 m (straight): PRC 8 40X Power cord, 2.5 m (straight): South Africa 8 40X Power cord, 2.5 m (straight): Switzerland 8 40X Power cord, 2.5 m (straight): Taiwan 8 40X Power cord, 2.5 m (straight): United Kingdom 8 40X Power cord, 2.5 m (straight): India NS 40X Fax card NS 40X Fax interface cable NS 40X AIO cables Redrive jam or bin full sensor cable 770 mm ground cable Speaker cable 407

16 Assembly 6: Cables and sensors 409

17 Assembly 6: Cables and sensors Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X ITU paper path thermistor 2 40X Toner density sensors, left or right (one in package) 3 40X Waste toner bottle sensor 4 40X Toner cartridge contacts (Pogo pin) 5 40X UICC to controller board cable (CX310, CX410, XC2130) 5 40X UICC to controller board cable (CX510, XC2132) 6 40X Printhead to controller board cable 7 40X Front and right side interlock switch cover assembly 8 40X Cable packet, used for: Fuser exit/narrow media to controller board (8A) Fuser motor, thermistor, and duplex sensor to controller board (8B) LVPS to controller board (8C) CMY/K motors to controller board (8D) Tray 2 to controller board (8E) HVPS to controller board (8F) Tray present sensor to controller board (8G) AC power to LVPS (8H) Speaker cable (NS) 9 40X Operator panel USB cable 410

18 Assembly 7: Media drawers and trays 411

19 Assembly 7: Media drawers and trays Asm-index P/N Units/mach Units/FRU Description Removal procedure 1 40X Optional 650 sheet duo drawer (complete) (includes 100 sheet MPF) 650 sheet duo drawer assembly removal on page X Pick tires Pick tire removal on page X sheet Duo Drawer tray assembly 4 40X Optional 550 sheet drawer (complete) (CX410, CX510, XC2132, and XC2130 only) 650 sheet duo drawer tray assembly removal on page

20 Assembly 8: Options and miscellaneous Asm-index P/N Units/opt Units/FRU Description Removal procedure NS 40X V Maintenance kit (fuser, ITU) NS 40X V Maintenance kit (fuser, ITU) NS 40X V Maintenance kit (fuser, ITU) NS 40X MB Flash memory card NS 40X Korean font card assembly NS 40X Simplified Chinese font card assembly NS 40X Traditional Chinese font card assembly NS 40X Japanese font card assembly NS 40X Arabic font card assembly NS 40X Hebrew font card assembly NS 40X Forms and Bar Code Card (CX310) NS 40X Forms and Bar Code Card (CX410, XC2130) NS 40X Forms and Bar Code Card (CX510, XC2132) NS 40X Card for PRESCRIBE (CX310) NS 40X Card for PRESCRIBE (CX410, XC2130) NS 40X Card for PRESCRIBE (CX510, XC2132) NS 40X Card for PRESCRIBE (CX510, XC2132) 40X USB Cable, packaged (2 m) NS Field relocation package assembly NS 40X MarkNet N b/g/n Wireless print server (external) NS 40X GB x 32 DDR3 RAM NS 40X GB x 32 DDR3 RAM NS 40X GB hard disk 413

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