Masibus Automation And Instrumentation Pvt. Ltd.

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1 Operator s Manual DIGITAL CONTROLLER 5006H Masibus Automation And Instrumentation Pvt. Ltd. B/30, GIDC Electronics Estate, Sector-25, Gandhinagar , Gujarat, India Ph: Fax: , 82 support@.com Web: Operator s Manual Page 1 of 12

2 CONTENTS 1. GENERAL SPECIFICATIONS 2. MOUNTING DETAIL 3. TERMINAL CONNECTION 4. NAME OF FUNCTION PART AND FUNCTIONS 5. CONFIGURATION MODE 6. RUN MODE 7. CALIBRATION MODE 8. DISCRIPTION FOR RE-TRANSMISSION OUTPUT CALIBRATION 9. COMMUNICATION PROTOCOL Operator s Manual Page 2 of 12

3 1. GENERAL SPECIFICATION MODEL 5006H: Two Set Point and Two Relay output rated for Four Operation Key SET1, SET2, INC and DEC. DISPLAY: 4 digit 0.8" Seven Segment Red LED s for Process Variable Individual discrete Red LED s to indicate relay status. INPUT: RTD - PT100 3-wire (Automatic three wire compensation) Thermo-couple types J, K, T, R, S (ANSI standard) 4-20mA/1-5 V dc linear 0-20mA/0-5 V dc linear INPUT RANGE: PT to 850 ºC PT100 (0.1ºC) to ºC J -100 to 1200 ºC K -100 to 1372 ºC T -100 to 400 ºC R 0 to 1768 ºC S 0 to 1768 ºC 4-20 ma/1-5vdc to 9999 (Field Scalable) 0-20mA/0-5VDC to 9999 (Field Scalable) Digital Zero and Span calibration using front panel keypad. Zero adjustment automatically by software. (Except RTD input) CJC for T/C type input and 3-wire lead compensation for RTD sensor is automatic. TYPES OF SET POINT: Set point types are configurable to energize relays for actual value below or above set point. Hysteresis setting 0 to 100. POWER SUPPLY: 110V/230V 50Hz (Factory set for any one), 24V DC (+/- 10%) (optional) Ambient Temperature: 0 to 55 C Humidity: Up to 95% RH non-condensing Power consumption: Less than 10 VA ACCURACY: ±(0.25% of FS + 1 count) for T/C and RTD input. ±(0.1% of FS + 1 count) for ma and Voltage input OUTPUT (One At Time): Isolated 4-20 ma, 500 Ohms Max. Accuracy: ±0.25% of Full Scale (Digital to analog Only) 30mA TPS. Isolated RS485 Communication. Modbus RTU Protocol CALIBRATION: Operator s Manual Page 3 of 12

4 2. MOUNTING DETAIL FRONT BEZEL: 48 x 96 mm PANEL CUTOUT: 45 x 92 mm DEPTH BEHIND THE PENAL: 163 mm 3. TERMINAL CONNECTION 1. Decrement Key: Decrement value in PV window. 2. Increment Key: Increment value in PV window. 3. PV window: 4 digital SSG LED 0.8 inch RED Display. 4. Relay-1 Indication: Comes ON when relay-1 is energized. 5. Relay-2 Indication: Comes ON when relay-2 is energized. 6. SET-1 key: On pressing this key set value-1 is displayed in PV window. 7. SET-2 key: On pressing this key set value-2 is displayed in PV window. 5. CONFIGURATION MODE Key together to enter configuration mode. PASS WORD Display Pass 0 COnF to configure Input Type, CONFIGURE INPUT TYPE Display InP K.tC InP 4. NAME OF FUNCTIONAL PART AND FUNCTIONS to configure ZERO, CONFIGURE ZERO Display zero -100 ZErO to configure SPAN, CONFIGURE SPAN Display span 1200 span Operator s Manual Page 4 of 12

5 to configure SET POINT1, CONFIGURE SET POINT1 Display TSP1 H on tsp1 to configure SET POINT2, CONFIGURE SET POINT2 Display tsp2 H on tsp2 to configure DP, CONFIGURE DESIMAL POINT Display dp dp to configure Open Sensor, CONFIGURE OPEN SENSOR Display OPE.S UP OPE.S ConF 1200 Up scale: Under Open condition PV is treated above set point. Down scale: Under Open Condition PV is Treated below set point. For Communication Feature following two Parameter (Serial Number and Baud Rate) is add in configuration mode. CONFIGURE SERIAL NUMBER Display SrNO 1 SrNO to configure Baud Rate, CONFIGURE BAUD RATE Display baud 9600 baud to configure Pass Word, CONFIGURE PASS WORD Display PASS 0 PASS ConF 1200 Now you are in run mode and actual PV value on display. 6. RUN MODE To configure set point value, TO SET VALUE OF SET POINT To change Set Point1 Value. TO SET VALUE OF HYSTERISIS 1 Display H 1 > 5 SECOND + To change Hysteresis 1 Value. to configure Serial Number, TO SET VALUE OF SET POINT2 Operator s Manual Page 5 of 12

6 100 CALS + To change Set Point2 Value. TO SET VALUE OF HYSTERISIS 2 Display H 2 > 5 SECOND + To change Hysteresis 2 Value. Note: If Set Point value is less then Zero or more then Span value, the unit will display 'derr' message and will stop control action, keeping all relays in OFF. Reprogramming the unit will overcome this problem. Other wise report to customer support at. 7. CALIBRATION MODE Key together to enter calibration mode. PASS WORD Display Pass 5 COnF CAL to calibrate AMBIENT, CALIBRATION AMBIENT Display CALA 23.8 CALA to calibrate SPAN, CALIBRATION OF SPAN Display CALS 1195 (Adjust req. span value) to calibrate ZERO, CALIBRATION OF ZERO Display CALZ -005 (Adjust req. zero value) CALz Cal 1200 Note: Zero Calibration available only for RTD type input. Now you are in run mode and actual PV value on display. For Re-transmission Feature following Parameter is add in calibration mode. to calibrate OUTPUT ZERO, CALIBRATION OF OUTPUT ZERO Display rtrz (Adjust 4.0mA value) rtrz to calibrate OUTPUT SPAN, CALIBRATION OF OUTPUT SPAN Display rtr 2 and (Adjust 20.0mA value) rtrs Here output sapn display flashings 2 and meen mA. CAL Operator s Manual Page 6 of 12

7 1200 Now you are in run mode and actual PV value on display. 8. DETAIL DESCRIPTION FOR CALIBRATION OF RE-TRANSMISSION OUTPUT. Retransmission output is required to be calibrated at both Zero and Span. Calibration is done at fixed point at 4mA and 20mA. For Retransmission output Calibration go to RTRZ prompt in calibration mode, now press INC or DEC key, this displays the value of current 4mA (4.000 on display) as output. Measure the output current at this point on six times better accurate measuring instrument. Adjust the current value at zero side using increment or decrement key equal to the value as seen on output current measuring unit. Then press SET1 key to enter the value. Repeat the same procedure at the span at RTRS prompt. On RTRS prompt, press INC or DEC key, this displays the value of current equal to 20mA ( with digit 2 flashing). Adjust this value equal to the value as seen on the current measuring unit. Then press SET1 key to enter the value. After entering the current value at the span, the unit under goes one shot Calibration of output. Now the Retransmission output is calibrated. For One shot calibration both zero and span calibration is to be carried out sequentially, one after another in one shot. RTRZ 4.000: Retransmission zero output value 4mA. RTRS (with digit 2 flashing.):- Retransmission Span output value 20mA. Note: Note during calibration of the unit calibrate the ambient only if required. 9. COMMUNICATION PROTOCOL MODBUS-RTU DETAILS INTRODUCTION The unit can be connected in RS-485 communication data link either in multi drop or repeat mode. Each unit must have unique Serial Number. Entire range of addresses (1 to 255) may be used. Before starting any communication, choose a baud rate compatible to the host computer. The serial protocol used is MODBUS RTU. Protocol details: The function codes used Read Write of parameters are: 03. READ HOLDING REGISTERS (REFERENCE - 4x).For Read operation 06. PRESET SINGLE REGISTER (REFERENCE - 4x).For Write operation The error checking field contains a 16-bit value implemented as two eight-bit bytes. The error check value is the result of a Cyclical Redundancy Check (CRC) calculation performed on the message contents. Operator s Manual Page 7 of 12

8 Sr. No. Modbus RTU protocol addresses for RS 485 Communication Analog Parameters Absolute Address Type Access Type 1 PROCESS VALUE Int Read Only 2 SET VALUE Int Read/Write 3 SET VALUE Int Read/Write 4 SET VALUE-1 HYSTERESIS 5 SET VALUE-2 HYSTERESIS Int Read/Write Int Read/Write 6 Engineering Zero Int Read/Write 7 Engineering Span Int Read/Write 8 Input Type Int Read/Write 9 Decimal Position Int Read/Write 10 Set point Type Int Read/Write 11 Set point Type Int Read/Write 12 Set Point Display Int Read/Write NA 13 Open Sensor Status Int Read/Write 14 Serial Number Int Read/Write 15 Baud Rate Int Read/Write 16 Pass Word Int Read/Write Note: NA = Not Applicable. Note: 1) The possible values to be entered through modbus for above parameter s in Table 3 are as follows: a) SET VALUE-1 HYSTERESIS / SET VALUE-2 HYSTERESIS: (Applicable Values: 0 to 100) b) Input Type (Applicable values : 0 to 9): Input Type Value Rtd 0 Rtd.1 1 E-tc (Not Applicable) 2 J-tc 3 K-tc 4 T-tc 5 R-tc 6 S-tc 7 1 5v 8 0 5v 9 Operator s Manual Page 8 of 12

9 c) Decimal Position : Input Type Maximum Value Rtd 0 Rtd.1 0 J-tc 0 K-tc 0 T-tc 0 R-tc 0 S-tc 0 1 5v 3 0 5v 3 d) Set point Type -1 / Set point Type -2 : Type Value L-on 0 h-on 1 e) Set Point Display: Type Value Set point Set point f) Open Sensor Status: Type Value UP 0 DN(down) 1 g) Serial Number : (Applicable Values : 0 to 255) h) Baud Rate : Type (bps) Value i) Pass word: (Applicable Values : 0 to 9999) 9.4: EXCEPTION RESPONCE: CODE MEANING 01 Function code Invalid. It must be 01, 05, 03 or 06.The function code received in the query is not allowable action for the slave. 02 Illegal address value. The data address received in the query is not an allowable address for the salve. Operator s Manual Page 9 of 12

10 03 Illegal data value. A value contained in the query data field is not an allowable value for the salve. 10. Parameter Description: Table 4: Exceptional Response Mode of Operation Description Message Description Conf Configuration Mode inp Input Type rtd RTD Input (1%) Rtd.1 RTD Input (0.1%) J tc J type T/C Input K tc K type T/C Input T tc T type T/C Input R tc R type T/C Input S tc S type T/C Input 1-5V 1-5V Linear Input 0-5V 0-5V Linear Input Zero Zero setting for Span input Span setting for input High type setpoint h-on l-on Low type setpoint Dp Decimal Point Ope.s Open sensor Srno Serial number Baud Baud rate Cal Calibration Mode Rtz1 Zero setting for Retransmission Process Value on PV Window. Rts1 Output Span setting for Retransmission Output Run mode Open * Open Sensor indication Data Error Derr * Table 5: Parameter Description Open * : (1) Sensor at input terminal is not connected or break. (2) Process value is 5% higher than span or lower than zero setting set by user for input type. Operator s Manual Page 10 of 12

11 Derr * : (1) EEPROM is corrupt (2) Set point is greater than zero or span setting. 11. Maintenance: Dangerous voltages capable of causing death are sometimes present in this instrument. Before installation or beginning of any troubleshooting procedures the power to all equipment must be switched off and isolated. Units suspected of being faulty must be disconnected and removed first and brought to a properly equipped workshop for testing and repair. Component replacement and interval adjustments must be made by a company person only. 12. General Problems: Unit does not Switch ON. Check the Mains Cord. I/P power may be not present. Check power supply voltage is it proper as per order. Reading indicated by Unit is unstable, wrong or open. Check the process input and also check its connection are as per the backplate supplied. Check the lead resistance of all the three arms of RTD s. All the three leads should have same lead resistance. If no, change the cables. Check the Input cables are properly tighten with back terminal. Check for AC voltage pick up at the signal terminal. All low-level input and output such as T/C, Rtd, Linear I/P and control signal wires must be kept separate from supply and relay output cabling. Communication Problem between the Unit and Host PC/Operator Terminal. Check the cabling. Check the serial No. and baud rate settings at PC side and controller side. Check the RS-485 to RS232 converter for 485 communication. Check the serial port of the computer by shorting 2 and 3 no pin of PC comports with PROCOMM, Hyper terminal or any other available application. Check RS 232 RS 485 connection at PC and unit side. For RS 485 sometimes terminating resistor of 120Ω at unit side. In most of the cases this is not required for this model. Unit Resetting. Check the proper input terminal connection. If Input Range is 0-5V or 1-5V then maximum voltage should be less than 10V & minimum voltage should be greater than -3V. Supply Voltage. Supply voltage should be given through a good isolation transformer. This being a microprocessor based instrument, a massive voltage spike can damage it. A good isolation transformer shields the instrument from such voltage spikes and surges. All supply connections to final control devices such as contactors, solenoids etc. must be taken directly from the supply and not from the supply terminals of the instrument. Operator s Manual Page 11 of 12

12 This is an electronics instrument it may have problem not listed above, in case of such fault while reporting to factory ( area office or head office), mention exact nature of fault with sequence of events. Operator s Manual Page 12 of 12

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