COBRIX 2 On-line Beverage Analyzer. Anton Paar
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1 COBRIX 2 On-line Beverage Analyzer Anton Paar
2 Introduction Continuous and automatic measurement of Brix, % Diet and carbon dioxide content directly on the soft-drink production line with the new COBRIX 2 On-line Beverage Analyzer is now a reality. The COBRIX 2 provides instantaneous and highly accurate results, requiring minimum supervision and maintenance. The confidence obtained by its outstanding repeatability along with its drift free performance established the COBRIX 2 as the new standard in on-line beverage quality control measurement. System Overview The COBRIX 2 On-line Beverage Analyzer provides: a specially selected high resolution density transducer for Brix and % Diet analysis, a new, fast and accurate transducer for carbon dioxide content, a powerful data processing unit, a reliable sampling system, a process-matched IP 55 (NEMA 4) housing and mounting frame, the powerful DAVIS data acquisition and control software for Windows TM, and, optionally, a sensor for automatic compensation of sugar inversion, all made by one single supplier: Anton Paar. Brix analysis Brix measurement can be performed extremely accurately via the density of the beverage. The applied density transducer ensures optimal system performance. The on-line measurement of the COBRIX 2 exactly matches the well established and approved lab density method. This type of density measurement was introduced by Anton Paar in the late sixties and is now the worldwide standard for Brix determination due to its accuracy and reliability. % Diet analysis By combining high resolution density measurement with fast and accurate compensation for the effect of dissolved CO 2 on measured density, meaningful % Diet results can be determined to an accuracy that has been previously unattainable. CO 2 analysis The measuring principle for CO 2 analysis utilizes the classical method according to Henry s Law. Anton Paar s newly developed Impeller Method for rapid attainment of equilibrium pressure within the sample volume considerably improves the on-line measurement. The on-line CO 2 analysis of the COBRIX 2 exactly matches the shaking method most frequently applied in modern soft-drink labs. Measurement of sugar inversion (optional) In the standard COBRIX 2 system a density transducer is used for the Brix measurement. However, if a combined density & sound velocity transducer is used, the COBRIX 2 is even capable of measuring and correcting the sugar inversion of the soft-drink.
3 Brix / %Diet / CO 2 display System power switch Stainless steel cover CO 2 transducer Density transducer Pump
4 Signal Conditioning The data processing unit is the electronic heart of the COBRIX 2 system. It features a large, easy to read display showing Brix or % Diet and the CO 2 content. Other available readings are line pressure and temperature as well as a line stop/running indication. Further features include a bottle or can counting input, automatic surveillance of brand-specific quality limits, analog outputs for connecting closed loop controllers and a serial interface for connecting the PC. If required, COBRIX 2 can automatically stop the production line to prevent out of spec product being bottled or canned. Data Acquisition The COBRIX 2 is controlled via a PC running the powerful DAVIS, Windows TM based, data acquisition and control software. Using DAVIS, brand specific settings like target values, alarm limits, etc. can be stored and recalled for a virtually unlimited number of different beverages. The software includes graphical real-time trend indication, storage of all data and alarms, statistical analysis, and protocol reporting and printing. Due to the network capability of DAVIS, real-time data can be shown on several PCs throughout the plant simultaneously. Supervisory staff are able to review the production performance as DAVIS provides unlimited access to current and historical data. Among the various possibilities of DAVIS to display data, the trend display stands out clearly. It provides a function to scroll back to the beginning of the production run, while collecting and storing the current data without any interference. Among many other selectable indications, line start/stop information is displayed. Alarms are indicated acoustically and by highlighting the corresponding measuring values. They can be reset by a simple mouse click. This allows the line to start up again, if the automatic line stop function has been enabled. The statistical report contains mean, min/max and standard deviation of the measured values, operating and down times of the production line, actual times and bottle/can numbers for which production was out of spec, history of adjustments, etc. At the end of each production run, the statistical report can automatically be printed out, optionally containing user specific calculations like process capability index, etc.
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6 System Features Ease of installation Only electrical power and simple plumbing are required Ease of use Cleaning by standard CIP Ease of start-up The instrument is pre-calibrated at the factory Just turn on power to start the measurement Brand specific fine tuning is performed during normal operation Long term stability and reliability No drift of the Brix, % Diet and CO 2 results Maintenance requirements are minimal Down time is minimal System Benefits Eliminate out-of-specification product Laboratory methods for quality control often take up to 15 minutes before results are known. Therefore, an accidental change during production inevitably causes significant losses in both time and yield. Continuous measurement ensures product quality that is always right on target. Decrease production costs The very short response time of the COBRIX 2 allows quick line start-ups and change of products. No adjustments are necessary. Exceeding pre-selected quality limits immediately activates alarms, thus avoiding the bottling of out of specification products. Improve line performance The COBRIX 2 provides real time data of Brix, % Diet and CO 2 which allows quick and effective adjustment of the blender and carbonizer. Production efficiency is improved by significant savings in syrup and CO 2. Identify production problems quickly Continuous measurement allows easy troubleshooting of the production line. Typical examples are: leaking valves, inefficient mixing, fluctuations of the CO 2 saturation due to variations of the water temperature, etc.
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8 Technical Specifications Measuring ranges 0 to 80 Brix for sugar based beverages 0 to 2 Brix for diet beverages 0 to 5 Vol (0 to 10 g/l) CO 2 Accuracy 0.02 Brix in the range of 0 to 80 Brix Brix in the range of 0 to 2 Brix (1 % Diet) Vol (0.05 g/l) CO 2 Repeatability Brix (0.5 % Diet) Vol (0.01 g/l) CO 2 Measurement temperature -5 to +30 C (23 to 86 F) Maximum temperature 121 C (250 F) Maximum measuring pressure 10 bar (145 psi) Analog outputs two 4 to 20 ma isolated Limit monitor two relays, 24 V, 0.7 A Serial interface RS 232C RS 485 (option) Power supply 110/220 VAC ±10 %, 50 to 60 Hz Protection class IP 55 (NEMA 4) Dimensions (W x H x D) 600 x 1600 x 420 mm (23.6 x 63.0 x 16.5 inches) Weight 104 kg (230 lbs) Anton Paar GmbH, Kärntner Strasse 322, A-8054 Graz, Austria - Europe, Phone: , density@anton-paar.com, Fax: , Internet: Instruments for: density/concentration microhardness testing rheology/colloid science temperature sample decomposition medicine/biotechnology X-ray structure analysis CO 2 -measurement Your distributor: Specifications subject to change without notice. 05/99 B43IP04A
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