Digital Inputs 2048 Clock Accuracy +/- 20 ppm maximum at 25 C (+/- 1 min/month)

Transcription

1 X4 OCS Datasheet for HE-XC1E0, HE-XC1E2, HE-XC1E3, HE-XC1E4, HE-XC1E5, HEXC1E6 HEXT251C100, HEXT251C112, HEXT251C113, HEXT251C114, HEXT251C115, HEXT251C Specifications Required Power (Steady state) Required Power (Inrush) Primary Power Range General Specifications VDC VDC 2A for <1 24 VDC DC Switched VDC Control & ogic Specifications Advanced adder ogic Control anguage Support Full IEC anguages ogic Program Size & ogic Scan Rate Online Programming Changes 1MB, maximum 0.013mS/K Supported in Advanced adder Relative Humidity 5 to 95% on-condensing Digital Inputs 2048 Clock Accuracy +/- 20 ppm maximum at 25 C (+/- 1 min/month) I/O Support Digital Outputs 2048 Surrounding Air Temp -10 C to +60 C Analog Inputs 512 Storage Temp -30 C to +70 C Analog Outputs 512 Weight 12 oz. (340 g) 50,000 (words) Retentive U / CE US Certifications General Purpose Registers 16,384 (bits) Retentive Europe Certifications 16,384 (bits) on-retentive Display Specifications Connectivity Display Type 3.5 TFT Transmissive Color Serial Ports 1 RS232 & 1 RS485 on single Modular Jack Resolution QVGA (320x240) USB mini-b USB 2.0 (480MHz) Programming & Data Access Color 16-bit (65,535) USB A USB 2.0 (480MHz) for USB FASH Drives (2TB) Screen Memory 27MB CA Remote I/O, Peer-to-Peer Comms, Cscape User-Programmable 10/100 Mb (Auto-MDX) 1023 Ethernet Screens Modbus TCP C/S, HTTP, FTP, SMTP, Cscape Backlight ED 50,000 hour life Remote I/O SmartRail, SmartStix, SmartBlock, SmartMod User Configurable within the scan time. Removable MicroSD, support for >32GB max. Screen Update Rate (perceived as instantaneous in many cases) Memory Application Updates, Datalogging, more Input / Output Specifications ma/v Model DC In DC Out Relays HS In HS Out ma/v ma/v High-Speed Counters In /Tc Out umber of Counters 2 Model Maximum Frequency >500kHz each Model Accumulator Size 32-bits each Model Modes Supported Model Totalizer Quadrature There are 2 high-speed inputs of the total DC Inputs. There are 2 high-speed outputs of the total DC Pulse Meas. Frequency Meas. outputs. Model 2, 3 & 4 feature 12-bit Analog I/O. Model 5 features 14/16-bit Analog I/O. Highspeed Outputs can be used for PWM and Pulse Train Outputs, currently limited to <10kHz. 2 Position Controlled Outputs 1 O/OFF Setpoint per Output 2. Dimensions & Panel Cutout Panel Cutout [92mm] [92mm] Cutout tolerance to meet EMA standards is ±0.005 (0.1mm). Max. Panel Thickness is 5mm. Page 1 of 9

2 3. Installation Procedures MA E 1. Carefully locate an appropriate place to mount the X4. Be sure to leave enough room at the top of the unit for insertion and removal of the microsd card. Also leave enough room at the bottom for the insertion and removal of USB FASH drives 2. Carefully cut the host panel per the diagram on Page 1, creating a 92mm x 92mm ±0.1mm opening into which the X4 may be installed. If the opening is too large, water may leak into the enclosure, potentially damaging the X4. If the opening is too small, the OCS may not fit through the hole without damage. 3. Remove all Removable Terminals from the X4. Insert the X4 through the panel cutout (from the front). The gasket needs to be between the host panel and the X4. 4. Install and tighten the four mounting clips (provided in the box) until the gasket forms a tight seal (max torque 1.5m / 13.2b-in). 5. Reinstall the X4 I/O Removable Terminal Blocks. Connect communications cables to the serial port, USB ports, Ethernet port, and CA port as required. 4. Ports & Connectors X4 Connector ocations Page 2 of 9

3 DC Input / Frame Torque rating b-in ( m) DC- is internally connected to I/O V-, but is isolated from CA V- A Class 2 power supply must be used. Primary Power Port Pins Pin Signal Description 1 Ground Frame Ground 2 DC- Input Power Supply Ground 3 DC+ Input Power Supply Voltage CA ocking Spring-Clamp, Two-terminators Per Conductor Torque rating 4.5 b-in (0.50 -m) SHD and pins are not internally connected to X4 CA1 Port Pin Assignments Pin Signal Signal Description Direction 1 V- CA Ground - Black 2 C_ CA Data ow - Blue In/Out 3 SHD Shield Ground - one 4 C_H CA Data High - White In/Out 5 () o Connect - Red 8 1 M/2 Serial Ports M: RS-232 w/full Handshaking M: RS-485 Half-Duplex DIP Switches Two Serial Ports on One Modular Jack (8posn) Pin M Pins M Pins Signal Direction Signal Direction 8 TXD OUT RXD I V Ground 0 V Ground 5 +5V@60mA OUT +5V@60mA OUT 4 RTS OUT CTS I RX- / TX- I / OUT RX+ / TX+ I / OUT O Pin Function 1 RS-485 Termination O = Terminated OFF 2 Spare Always Off OFF 3 Factory Use Always Off OFF 5. Safety WARIG: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. WARIG: To avoid the risk of electric shock or burns, always connect the earth ground before making any other connections. WARIG: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse all Power Sources connected to the OCS. Be sure to locate fuses as close to the source as possible. WARIG: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARIG: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARIG: Battery may explode if mistreated. Do ot Recharge, Disassemble or Dispose Of in Fire. WARIG: EXPOSIO HAZARD BATTERIES MUST OY BE CHAGED I A AREA KOW TO BE O-HAZARDOUS Power input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods of the ational Electric Code, FPA 70 for installations in the U.S., or as specified in Section 18-1 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction. This equipment is suitable for use in Class I, Division 2, Groups A, B, C, and D or on-hazardous locations only. WARIG: EXPOSIO HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous. WARIG: EXPOSIO HAZARD Substitution of components may impair suitability for Class 1, Division 2. Digital outputs shall be supplied from the same source as the Operator Control Station. Jumpers on connector JP1 and others shall not be removed or replaced while the circuit is live unless the area is known to be free of ignitable concentrations of flammable gasses or vapors. 6. Technical Support For assistance and manual updates, contact Technical Support at the following locations: orth America (317) techsppt@heapg.com Europe (+) techsupport@hornerirl.ie 7. Cause of Analog Input Tranzorb Failure A common cause of Analog Input Tranzorb Failure on Analog Inputs Model 2, 3, 4 & 5: If a 4- circuit is initially wired with loop power, but without a load, the Analog input could see 24Vdc. This is higher than the rating of the tranzorb. This can be solved by OT connecting loop power prior to load connection, or by installing a low-cost PTC in series between the load and Analog input. See SUP for additional details. OTE : Refers to Model 2 orange (pg.4) Models 3 & 4 (pg.5) and Model 5 Analog In (pg.6.) Page 3 of 9

4 8. Built-in I/O (Model 2, 3, 4 & 5) All X4 models (except the HE-XCE0) feature built-in I/O. The I/O is mapped into OCS Register space, in three separate areas Digital/Analog I/O, High-Speed Counter I/O, and High-speed Output I/O. Digital/Analog I/O location is fixed starting at 1, but the High-speed Counter and High-speed Output references may be mapped to any open register location. For more details on using the High-Speed Counter and High-Speed Outputs, see the X4 OCS User s Manual (MA0964). Fixed Address % %A %A Digital/Analog I/O Function X4 Model Digital Inputs % Reserved ESCP Alarm n/a Digital Outputs Reserved Analog Inputs Reserved Reserved n/a Analog Outputs n/a n/a n/a 9-10 Reserved areas maintain backward compatibility with other X Series OCS models Address* High-Speed Counter Function X4 Models 2-5 %601 Status Bits 1-8 %601 Command Bits 1-32 %AI0401 Accumulator 1 & %AQ0401 Preload & Match Values 1-12 *Starting Address locations for %I, %Q, %AI & %AQ may be re-mapped by user Address* High-Speed Output Function X4 Models 2-5 %617 Status Bits 1-8 %** Command Bits 1-2 n/a n/a n/a %A21 PWM or Pulse-Train Parameters 1-20 *Starting Address locations for %I & %AQ may be remapped by user **- are part of the Fixed I/O Map. In High-Speed Output mode they can be used to initiate a Stepper/PTO Move Model 2 I/O The X4 model 2 (HE-XC1E2) features 12 DC Inputs, 6 Relay outputs, and 4 Analog Inputs. The DC Inputs are 12/24Vdc compatible, and can be jumpered for (sinking), or egative ogic (sourcing). Four of the inputs (-) can be used for high-speed functions up to 500kHz. The 12-bit Analog Inputs can be jumpered for voltage (0-1) or current (4-) on a channel by channel basis. The Relay outputs are isolated, supporting AC and DC voltages, with output currents of up to 3A/relay, 5A total. Orange Digital In / Analog In Black Relay Out / Digital In A3 A4 HSC1 / 9 Analog Analog Analog Analog 12-24VDC OOP PWR 0-1DC A3 A4 001XE017 (Black) C6 R6 C5 R5 C4 R4 C3 R3 C2 R2 C1 R1 Relay 6 COM Relay 6 O Relay 5 COM Relay 5 O Relay 4 COM Relay 4 O Relay 3 COM Relay 3 O Relay 2 COM Relay 2 O Relay 1 COM Relay 1 O HSC4 / 2 HSC3 / 1 HSC2 / 0 23AC 23AC 23AC 23AC 23AC 23AC 12-24VDC C6 R6 C5 R5 C4 R4 C3 R3 C2 R2 C1 R1 O Model 2 Jumper Setting Details 001XE015 JP2 JP1 JP1 Digital DC In / HSC Positive egative ogic ogic JP2 Analog In ( A4) Current Voltage (20 ma) (10 V) A3 A4 001XE XE XE027 ocation of I/O jumpers (JP1 & JP2) and wiring connectors ( and ) with back cover removed. ote: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings. ote: W hen using JP2 (-A4), each channel can be independently configured. "WARIG: EXPOSURE TO SOME CHEMICAS MAY DEGRADE THE SEAIG PROPERTIES OF MATERIAS USED I THE Tyco relay PCJ Cover / case & base: Mitsubishi engineering Plastics Corp. 5010G6-30 or 5010G6-30 M8 (PBT) Sealing Material: Kishimoto K (I part epoxy resin) It is recommended to periodically inspect the relay for any degradation of properties and replace if degradation is found Page 4 of 9

5 Model 3 & Model 4 I/O The X4 model 3 (HE-XC1E3) features 12 DC Inputs, 12 DC outputs, and 2 Analog Inputs. The X4 model 4 (HE-XC1E4) increases the I/O count up to 24 DC Inputs, and 16 DC Outputs and 2 Analog Inputs. The DC Inputs are 12/24Vdc compatible, and can be jumpered for (sinking), or egative ogic (sourcing). Four of the inputs (-) can be used for high-speed functions up to 500kHz. The 12-bit Analog Inputs can be jumpered for voltage (0-1) or current (4-) on a channel by channel basis. The 12/24VDC Outputs feature Electronic Short Circuit protection, and support currents up to 0.5A per point, and 4A total. Two of the DC Outputs can be used for high speed functions (PWM or PTO). The output frequency is limited by the switching capability of the output drivers (about 10kHz), although an optional accessory (HE-XHSQ) can be added to provide parallel output drivers supporting frequencies up to 200kHz. Orange Digital & Analog In Model 3 & 4 Signal HSC1 / I9 HSC2 / 0 HSC3 / 1 HSC4 / 2 Analog Analog 12-24VDC OOP PWR 0-1DC J Model 4 only Signal VDC 3 J3 Or ange Po sitive ogic 4 Digit al 5 In XE XE046 (Black) Model 3 Model 4 * o Connect OUT Q3 OUT12 OUT11 OUT10 OUT9 OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 / PW M2 OUT1 / PW M1 * Supply for Sourcing Outputs Black Digital Out 10-3DC Q3 001XE024 Jumper Setting Details JP1 JP3 JP1 Digital DC Inputs J4 egative ogic 1 JP3 Analog Inputs 2 1 1DC 0 01 XE005-R1 J ocation of I/O jumpers (JP1 & JP3) and wiring connectors (,, J3 & J4) with back cover removed XE043-R1 ote: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings. ote: W hen using JP3 (-), each channel can be independently configured. J4 Model 4 J4 Orange Digital Out 6 OUT16 5 OUT15 4 OUT DC J ote: Model 3 uses & and only. Model 4 uses,, J3 & J4. Page 5 of 9

6 Model 5 I/O The X4 model 5 (HE-XC1E5) features 12 DC Inputs, 12 DC outputs, with high performance, highly configurable Analog Inputs (2) and Analog Outputs (2)., The DC Inputs are 12/24Vdc compatible, and can be jumpered for (sinking), or egative ogic (sourcing). Four of the inputs (-) can be used for high-speed functions up to 500kHz. The 12/24VDC Outputs feature Electronic Short Circuit protection, and support currents up to 0.5A per point, and 4A total. Two of the DC Outputs can be used for high speed functions (PWM or PTO). The output frequency is limited by the switching capability of the output drivers (about 10kHz), although an optional accessory (HE-XHSQ) can be added to provide parallel output drivers supporting frequencies up to 200kHz. The two high resolution Analog Inputs can be configured for 4-, 0-1, or 0-100mV at 14-bit resolution. They also can be configured for 16-bit temperature measurement supporting Thermocouples or s with 0.05 C resolution. The Analog Outputs are sourcing, and can be configured for 4- or 0-1 at 14-bit resolution. Each Analog Input or Output channel can be configured independently for maximum flexibility. HSC1 / I9 HSC2 / 0 HSC3 / 1 HSC4 / 2 o Connect o Connect Orange Digital Inputs (Black) * Q3 Output Power o Connect OUT12 OUT11 OUT10 OUT9 OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 / PW M2 OUT1 / PW M1 Black Digital Outputs 10-3DC Q3 001XE008 J3 T1+ Tc (1 +) or (1+) or 100mV (1+) T1- Tc (1-) or (1-) or 100mV (1-) T2+ Tc (2+) or (2+) or 100mV (2+) T2- Tc (2-) or (2-) or 100mV (2-) A 1 or Out (1) A 1 or Out (2) M 0- In (1) V1 0-1 In (1) M 0- In (2) V2 0-1 In (2) 0-1DC OOP PWR 0 10 V Analog In M V1 100m 100mV- mv In T1+ 20 ma Analog In In M V1 T1- ote: Be sure to wire 0 V to V1 as shown for proper operation. ote: oop Power requirements are determined by the transmitter specification. Thermocouple In T1+ T1- T1+ T ma Analog Out A 0-10 V Analog Out 1DC A JP1 JP2 JP3 JP4 Jumper Setting Details JP2 & JP3 AAOG IPUT SETTIG T/C/100mV (PT100) JP2 JP3 JP2 JP3 JP4 AAOG OUTPUT SETTIG VOTAGE CURRET CURRET () VOTAGE (1) JP1 Digital DC Inputs T1 T2 T1 T2 egative ogic 1/ JP2 JP3 A A A A J X E ocation of I/O jumpers (JP1-JP4) and wiring connectors (-J4) with back cover removed. M/V1 M/V2 Page 6 of 9

7 Model 6 I/O Hardware Specification Digital DC Inputs Digital DC Outputs Inputs per Module 12 Outputs per Module 12 s per Module 1 s per Module 1 Input Voltage Range 0 VDC - 24 VDC Output Type Half-Bridge Absolute Max. Voltage 35 VDC Max. Absolute Max. Voltage 30 VDC Max. Input Impedance 10 kω Output Protection Short Circuit & Overvoltage Max. Output Current per 0.5 A Input Current egative ogic point Minimum On current 0.8 ma -1.6 ma Max. Total Current per driver 2A total current (all drivers) U- Maximum Off current. 0.3 ma -2.1 ma (-4, -8, -12). rated, 6A U pending Min On Input 8 VDC Max. Output Supply Voltage 30 VDC Max Off Input 3 VDC Minimum Output Supply 10 VDC Voltage OFF to O Response 1 ms Max. Voltage Drop at Rated 0.25 VDC Current O to OFF Response 1 ms Min. oad one Galvanic Isolation one. I/O Indication one ogic Polarity Positive and egative based on Galvanic Isolation one pin level. I/O Indication one. OFF to O Response 150nS High Speed Counter Inputs* 4 - DI 8-12 O to OFF Response 150nS High Speed Counter Max Freq* XE/T/6/10 (10KHz max) X4/7 EX6/10 (500KHz max) PWM Out* XE/T/6/10 (65KHz max) X4/7 EX6/10 (500KHz max) Connector Type 3.5mm Pluggable cage clamp connector Output Characteristics Current Sourcing (Pos logic) Analog Inputs umber of Channels 6 Absolute max Input Voltage V dc. (+/-3dc) Input Range 0, 4-20 ma dc. T/C / / mv > 2 MΩ Input Impedance 0-60mV, 0-1 dc. ma: 15 Ω V -0.5 to T/C - J, K,, T, E, R, S, B V: 1.1 MΩ 10.23VDC). - PT100, PT1000 ominal Resolution Bits (variable depending Galvanic Isolation one on input type) Sensor Range and Accuracy Input Type Range Accuracy TC J -120 to 1000 C / -184 to 1832 F ± 0.2% FS ± 1 C TC K -130 to 1372 C / -202 to F ± 0.2% FS ± 1 C TC T -130 to 400 C / -202 to 752 F ± 0.2% FS ± 1 C TC E -130 to 780 C / -202 to 1436 F ± 0.2% FS ± 1 C TC -130 to 1300 C / -202 to 2372 F ± 0.2% FS ± 1 C TC R, S 20 to 1768 C / 68 to F ± 0.2% FS ± 3 C TC B 100 to 1820 C / 212 to 3308 F ± 0.2% FS ± 3 C PT100/ to 850 C / -328 to 1562 F ± 0.15% FS 0-0- ± 0.15% FS 0-60mV 0-60mV ± 0.15% FS ± 0.15% FS Conversion Speed Minimum all channels converted in approx. 150mS. Analog Outputs umber of Channels 4 Minimum Current load 500Ω Output Ranges 0 1dc. one Galvanic Isolation 0, 4- dc ominal Resolution 12 Bits Conversion Speed Min all channels once per scan. Response Time One update per ladder scan. Max. Error at 25 C (excluding zero) 0-20 ma 0.1% of full scale V 0.1% of full scale *see I/O information below for detail regarding HSC and PWM Additional Error for temperatures other than 25 C %/ C. Page 7 of 9

8 Model 6 - I/O Connection Details For ease of operability, the high density terminals are divided into more manageable pairs of connectors (A + B, A + B, J3A + J3B) To ensure proper installation, connector symbols must match as seen below: (Orange/ Signal Green) V V V V V A V V V HSC1 / V I9 HSC2 / V 0 HSC3 / V 1 HSC4 / V 2 A Univ. AI 1 pin 1 B Univ. AI 1 pin 2 C Univ. AI 1 pin 3 B /C o Connection A Univ. AI 2 pin 1 B Univ. AI 2 pin 2 C Univ. AI 2 pin 3 /C o Connection Univ. AI Univ. AI J3 (Orange/ Signal Green) /C o Connection A3A Univ. AI 3 pin 1 A3B Univ. AI 3 pin 2 A3C Univ. AI 3 pin 3 /C o Connection A4A Univ. AI 4 pin 1 A4B Univ. AI 4 pin 2 A4C Univ. AI 4 pin 3 /C o Connection A5A Univ. AI 5 pin 1 A5B Univ. AI 5 pin 2 A5C Univ. AI 5 pin 3 /C o Connection A6A Univ. AI 6 pin 1 A6B Univ. AI 6 pin 2 A6C Univ. AI 6 pin 3 V4 V OUT4* 2A 2B (Black/ Green) Signal V3 0-1 Out + V2 - V3 V OUT 3* 0-1 Out V2 V OUT 2* V1 + - V1 V OUT 1* ma4 + - ma4 ma Out 4* ma3 + - ma3 m m ma Out 3* ma Out 2* ma Out 1* OUT 1 / PW M1 m m OUT 2 / PW M2 Q3 Q3 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT OUT OUT 11 2 OUT 12 2 V External+ 0 - Out 0 - Out ote * Both ma & V outputs are active for each output channel, however, only the configured output type is calibrated (maximum 4 channels simultaneously). Page 8 of 9

9 Model 6 - I/O Example Universal Input Wiring Schematic ote * Both ma & V outputs are active for each output channel, however, only the configured output type is calibrated (maximum 4 channels simultaneously). 0-1DC 0 10 V Analog In A B C 100mV- 100m mv In A B C Thermocouple In A B C 4-20 ma Analog Out M OOP PWR otes: 20 ma Analog In In A B C oop Power requirements are determined by the transmitter specification. Power supply should be isolated. A B C 0-10 V Analog Out 1DC V1 Configuration The data registers are as follows: Digital Inputs Digital Outputs Analogue Inputs Analogue Outputs %-12 %-12 %A-4, %A3-38 %A-12 ote that the first four analogue inputs are mapped to both %A-4 and %A3-36, analogue input channels 5 & 6 are mapped to %A7 and %A8 respectively only Data values: The analogue inputs return data types as follows: Input Mode Data format Comment 0-, , 0-60mV T/C, Status Register Temperature in C or F to 1 decimal place xxx.y C or F may be selected in the I/O config section. The value is an integer, the user should divide by 10. Register Description %R1 Bit-wise status register enable R1.1 R1.9 enable for registers R2 to R9 %R2 Firmware version %R3 Watchdog count cleared on power-up. %R4 Status bits Reserved ormal Config Calibration %R5 Scan rate of the 106 board (average) in units of 100µS. %R6 Scan rate of the 106 board (max) in units of 100µS. %R7 Channel Status Channel 2 Channel Open Out of imits Open T/C Open Out of imits Open T/C %R8 Channel Status Channel 4 Channel Open Out of imits Open T/C Open Out of imits Open T/C %R9 Channel Status Channel 6 Channel Open Out of imits Open T/C Open Out of imits Open T/C %R10-14 Reserved ote: For the purposes of the example, the block is shown starting at %R1, but it can be set to anywhere in the %R memory map. Page 9 of 9