STANDARD LEVEL 1 NATOLI.COM PROPER TOOL INSPECTION IS CRUCIAL PROCEDURE

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1 INSPECTION

2 NATOLI.COM LEVEL 1 STANDARD PROPER TOOL INSPECTION IS CRUCIAL Developing consistent tool inspection procedures is a critical part of all comprehensive tool maintenance programs and essential for extending tool life, avoiding tool damage, saving operating costs, producing high-quality tablets and maximizing yields. Tablet production is stressful on punches and dies. Eventually they will show signs of wear, including J-hook, abrasions and head damage. These imperfections result in issues like sticking, excessive flashing, and tablet thickness and weight issues. Choosing appropriate inspection equipment is critical for an effective tool maintenance program. Many times, equipment selection is limited to an authorized budget. Unfortunately, most companies will save more in the long run versus noticeable immediate savings. Due to budgetary constraints, things to consider when making your selection are: 1.) the quantity of tool sets required to be inspected, 2.) footprint of dedicated maintenance program space available, and 3.) proper training. It is also beneficial to calculate growth for future budget and needs. PROCEDURE Before inspecting, clean and polish punches to ensure correct measurements. Use the Digital Indicator (E1) for measuring punch working length and cup depth. Calibrate first, with the 3-Step Length Standard Gauge (M1). Verify tip and punch barrel concentricity using the V-Block with Head Cut-Out (N1) and Dial Indicator (D1). Use the Digital Micrometer (A1) to check punch tip diameters, Punch Head Gauges (H1, I1) to check for out-of-tolerance punch heads and Digital Calipers (G1) to verify inside and outside diameters of dies. Finish your inspection with the Handheld Microscope (Q1), finding defects that are invisible to the naked eye. Record noticeable damage with video or photos. Before making your final equipment choices, consult with a Natoli representative to discuss the benefits and features of each level. ABOUT LEVEL 1 STANDARD INSPECTION The Level 1 Standard Inspection Kit includes everything you need to keep track of your tool s vital measurements punch working length, cup depth, and overall length. Find small defects in your tooling, then take and save pictures in high resolution. Measure the internal diameters and calculate measurements of wear rings within die bores. This kit is perfect for all production operations and should be standard equipment in any facility. 2

3 Q1 E1 P1 D1 B1 F1 N1 K1 H1 I1 G1 O1 A1 L1 M1 R1 J1 C1 INSPECTION LEVEL 1 KIT (IN 5001) Part No. Item Qty. A1. IN 7425 Outside Digital Micrometer: 0-1" (0-25.4mm) 1 B1. IN 7501 Magnetic Indicator Base 1 C1. IN 7503 Granite Gauge Stand w/ Extended Pole 1 D1. IN 7504 Dial Indicator w/ White Lifting Lever 1 E1. IN 7508 Digital Indicator w/ Lifting Lever and SPC Readout w/ Lug Back 1 F1. IN 7513 Indicator Tip: long 1 G1. IN 7519 Digital Calipers: 6" 1 H1. IN 7526 Punch Head Gauge: "B" Part No. Item Qty. I1. IN 7528 Punch Head Gauge: "D" J1. IN 7541 Illuminated Magnifier 1 K1. IN 7575 Punch Holder: "B"* 1 L1. IN 7577 Punch Holder: "D"* 1 M1. IN Step Length Standard Gauge w/ Certificate 1 N1. IN 7910 V-Block w/ Head Cut-Out* 1 O1. IN 7915 V-Block Plate w/ Nest 1 P1. IN 7920 Punch Hold Down Clamp 1 Q1. IN 7975 Handheld Microscope 1 R1. MA 6025 Interlocking Punch Holding Strip* 6 Items may vary from listed specification to ensure finest quality and performance. *Tooling not included. 3

4 NATOLI.COM LEVEL 2 ADVANCED ABOUT LEVEL 2 ADVANCED INSPECTION The Level 2 Advanced Inspection Kit integrates tool maintenance data collection and storage with the Tool Management Software II (TM-II) (H2) and provides the only method for verifying tip relief sharpness and punch tip wear with the Horizontal Optical Comparator (A2). No more lost notepads or handwritten notes; use the TM-II software to automatically organize and update tool measurements, minimizing manual data entry. The software increases efficiency in work flow by managing entire tool sets, tracking tool usage, and generating matching reports for best possible tooling scenarios, to maintain tablet consistency throughout the lifespan of a set of tooling. All tooling orders shipped from Natoli include a USB with critical measurement data. Load the information with no key strokes! The Horizontal Optical Comparator (A2) provides a visual inspection reference for tip reliefs, punch heads, punch cup embossing verification and more, by creating a silhouette of the integral areas. Mylar overlays of tooling can be ordered and are especially useful for checking wear of embossed cups. PROCEDURE Before inspecting, clean and polish punches to ensure correct measurements. Begin your inspection by using the Digital Indicator (E1) for measuring punch working length and cup depth. Calibrate with the 3-Step Length Standard Gauge (M1). Verify tip and punch barrel concentricity using the V-Block with Head Cut-Out (N1) and Dial Indicator (D1). Use the Digital Micrometer (A1) to check punch tip diameters, Punch Head Gauges (H1 or I1) to check for out-of-tolerance punch heads, and Digital Calipers (H1) to check outside diameters, and the Split-Ball Bore Gauge Stand (K2) to verify inside diameters of dies. The Deluxe Handheld Microscope (Q1) will make finding defects that are invisible to the naked eye even easier and even record noticeable damage with video or photos in high-definition. Finish your inspection by comparing punch wear to original standards with the Horizontal Optical Comparator (A2) and Mylar overlays. 4

5 B2 K2 N2 L2 F2, G2 A2 The BEST WAY to verify: Punch cup embossing dimensions Punch head configurations Sharpness & depth of tip relief H2 C2 E2 Check Tablet Profile Check Tip Edge for Wear Check Head Configuration Microscope View INSPECTION LEVEL 2 KIT (IN 5003) Part No. Item Qty. A2. IN 7800 Horizontal Optical Comparator 1 B2. IN 7801 Machine Stand for Horizontal Optical Comparator 1 C2. IN 7803 KA Counter for Horizontal Optical Comparator 1 D2. IN 7461 Straight Plug SPC Connecting Cable: 80" (2m) (not shown) 1 E2. IN 7951 Deluxe Handheld Microscope w/ Stand: 5MP, polarized* 1 F2. MA 6235 Punch Holding Tray: "B" 26½ x 7 x ¾ 1 G2. MA 6236 Punch Holding Tray: "D" 26½ x 7 x ¾ 1 H2. IN 7578 Tool Management II (TM-II) Software 1 I2. IN 7675 Mitutoyo Input Tool for USB Hub (not shown) 1 J2. IN 7676 Mitutoyo Foot Switch (not shown) 1 K2. IN 7721 Die Bore Gauge Stand 1 L2. IN 7722 Split-Ball Bore Gauge w/ Setting Rings: " 1 M2. IN 7742 Split-Ball Bore Gauge w/ Setting Rings: " (not shown) 1 N2. IN 7734 Digimatic Indicator w/ Absolute Encoder 1 A1. IN 7425 Outside Digital Micrometer: 0-1" (0-25.4mm) 1 B1. IN 7501 Magnetic Indicator Base 1 C1. IN 7503 Granite Gauge Stand w/ Extended Pole 1 D1. IN 7504 Dial Indicator w/ White Lifting Lever 1 E1. IN 7508 Digital Indicator w/ Lifting Lever and SPC Readout w/ Lug Back 1 F1. IN 7513 Indicator Tip: long 1 G1. IN 7519 Digital Calipers: 6" 1 H1. IN 7526 Punch Head Gauge: "B" I1. IN 7528 Punch Head Gauge: "D" J1. IN 7541 Illuminated Magnifier 1 K1. IN 7575 Punch Holder: "B" 1 L1. IN 7577 Punch Holder: "D" 1 M1. IN Step Length Standard Gauge w/ Certificate 1 N1. IN 7910 V-Block w/ Head Cut-Out 1 O1. IN 7915 V-Block Plate w/ Nest 1 P1. IN 7920 Punch Hold Down Clamp 1 Q1. IN 7975 Handheld Microscope 1 Items may vary from listed specification to ensure finest quality and performance. *Tooling not included. Computer not included. 5

6 NATOLI.COM LEVEL 3 ULTIMATE ABOUT LEVEL 3 ULTIMATE INSPECTION The pinnacle of tooling inspection is the Level 3 Ultimate Inspection Kit. This includes the Natoli Laser Vision System (LVS) (A3), an automatic, non-contact inspection system for use in conjunction with the Tool Management Software (TM-II) (H2). The LVS simultaneously measures critical dimensions of a punch for reduced handling, provides a magnified view of the punch cup, and stores information automatically in the TM-II software, eliminating data entry errors to maintain data integrity. This kit also replaces a standard Die Bore Gauge with the WiGauge Digital Die Bore Tester (C3), allowing for effortless collection of measurements. The WiGauge wirelessly transmits information via Bluetooth technology reducing equipment and adding portability. PROCEDURE To ensure punches and dies are within tolerances, first clean and polish punches. Visually check for punch cup damage using the LVS (A3) camera and screen. Run the LVS (A3) to calculate critical working length, cup depth, and overall length (European). The LVS (A3) automatically records the information for each punch in the TM-II Tool Management Software (H2). Use Punch Head Gauges (H1, I1) to check for out-of-tolerance punch heads. Use the WiGauge Digital Die Bore Tester (C3) to verify the inside die diameters and check for wear rings within dies or die segments. Send information via Bluetooth to your computer. Digital Calipers (G1) are used to validate outside diameters of your dies. Finish your inspection by comparing punch wear to original standards with the Horizontal Optical Comparator (A2) using Mylar overlays especially useful for embossed cups. 6

7 A3 C3 D3 B3 Ensure accurate inspections & reduce cycle time Assures product quality Decrease downtime & maintenance cost Improve inventory tracking & regulatory record keeping Inspect & track multi-tip & standard punches INSPECTION LEVEL 3 KIT (IN 5005) Part No. Item Qty. A3. IN 7443 Automatic Laser Punch Inspection System: LVS* 1 B3. IN 7446 "B" Reference Point Length Standard: LVS w/ Certificate, short and long 1 C3. IN 7727 WiGauge Diatest Kit w/ M6 Adapter Assembly 1 D3. IN 7729 Diatest Probe Set w/ Master Ring Set, " 1 A2. IN 7800 Horizontal Optical Comparator 1 B2. IN 7801 Machine Stand for Horizontal Optical Comparator 1 C2. IN 7803 KA Counter for Horizontal Optical Comparator 1 F2. MA 6235 Punch Holding Tray: "B" 26½ x 7 x ¾ 1 G2. MA 6236 Punch Holding Tray: "D" 26½ x 7 x ¾ 1 Part No. Item Qty. H2. IN 7578 Tool Management II (TM-II) Software 1 B1. IN 7501 Magnetic Indicator Base 1 E1. IN 7504 Dial Indicator w/ White Lifting Lever 1 G1. IN 7519 Digital Calipers: 6" 1 H1. IN 7526 Punch Head Gauge: "B" I1. IN 7528 Punch Head Gauge: "D" N1. IN 7910 V-Block w/ Head Cut-Out 1 O1. IN 7915 V-Block Plate w/ Nest 1 P1. IN 7920 Punch Hold Down Clamp 1 Items may vary from listed specification to ensure finest quality and performance. *Tooling not included. Model may vary. 7

8 Ask Your Natoli Sales Representative About Our Other Tooling Maintenance Brochures CLEANING POLISHING Natoli Engineering Co., Inc. Form 1002-NDA, 9/17

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