Applications. Introduction

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Valentine Todd
6 years ago
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1 Introduction The 8 Series Toggles is Copal Electronics' highreliability miniature switch product offering. This product line meets and exceeds all basic international switch standards. With 8 toggle options, PC and solder lug terminals, power and logic level current ratings, 1-4 pole and many industries and various applications within these industries. Four of the 8 Series lines are washable. Specifically designed for PC applications with automated solder and cleaning methods. The 8 Series is available with UL Recognition and CSA Applications Measuring instruments Automotive diagnosis The switches can be used in a wide range of fields Features of 8 Series Toggles 1. Terminal style : Solder, Straight, Right angle and vertical mount PC terminals. 2. Contacts : Silver or gold. 3. Epoxy resin case : UL94V-0 self-extinguishing epoxy. 4. Actuator styles : Over 30 actuator variations. 5. Insulation between terminal and ground : 4 mm minimum. The epoxy resin seal on bottom of the switch helps 7. Insulation barrier : Insulation barrier design between poles helps prevent short-circuiting between poles ensuring high reliability. 8. UL Recognized product File No.E For the UL Recognized and CSA Certified products please see page 412.

8 Series Toggles Selection Table Name Actuator shape Number of poles Terminals Page 8A Standard toggle 1234 389 391 8B Mustang Toggle 1234 8C Flatted Toggle 1234 1/2 Poles 392 393 394 395 8D Long

2 8 Series Toggles Selection Table Name Actuator shape Number of poles Terminals Page 8A Standard toggle B Mustang Toggle C Flatted Toggle /2 Poles D Long Toggle E Lever Lock Toggle F Splash Proof Toggle J Short Toggle /4 Poles 8A Type 2&4 Poles only S Color Tip Toggle G Short Toggle 12 Right Angle Vertical GA 8GD Standard Toggle LongToggle Right Angle Right Angle Vertica Vertica GS Color Tip Toggle 12 Right Angle Vertica 410 Terminals ( ) indicates momentary actuation Solder TerminalStyle:1 PC StraightStyle:2 Right AngleStyle:4 Vertical MountStyle:6 t=0.8 t=0.8 PC t=0.8 R/A t=0.8 w=1.2 V/M

3 8 Series Toggles Part Numbering 8A1 011 C Z A B C D E F J pole 2 poles 3 poles 4 poles AType only Solder Terminal PC Straight Right Angle Vertical Mounting C Contact material BsAg or CuAg BsAg or CuAg Plating Ag NiAu Bs=Brass Cu=Copper Ag=Silver Ni=Nickel Au=Gold 1 S G Note : Some combinations may not be available. Please check the "Table of Part Numbers" for each series. Contact specs. Silver Gold Rating Max. AC125V 6A AC250V 3A DC30V 4A AC125V 6A AC250V 3A DC20V 25mA Initial contact resistance Initial dielectric strength Initial insulation resistance Alternate type Electrical life Momentary type Operating temperature range Storage temperature range 10m Max. DC24V 1A 20m Max. AC200V 1.5mA AC1500V 1 minute 1000MMin. DC500V 50,000cycles 25,000cycles Momentary.

8G Toggle Switch RoHS Compliant Features The 8G Toggle Switch is designed for PC boards and

The processsealed structure allows cleaning after soldering. Rating Max.

1A 200VAC Initial dielectric strength 500VAC 1 minute Initial Insulation resistance 10,000M

type Momentary type 3085 4085 50,000 cycles 25,000 cycles 8G Short Toggle 8G1012Z 8G1012CZ

4 8G Toggle Switch RoHS Compliant Features The 8G Toggle Switch is designed for PC boards and are easily mountable on the board. A PC support terminal is provided for stable mounting. The processsealed structure allows cleaning after soldering. Rating Max. 6A 125VAC3A 250VACDC30V 4A Initial contact resistance 10m max. 1A 200VAC Initial dielectric strength 500VAC 1 minute Initial Insulation resistance 10,000M min. 250VDC Electrical life Operating temperature range Storage temperature range Alternate type Momentary type ,000 cycles 25,000 cycles 8G Short Toggle 8G1012Z 8G1012CZ 8G1022Z 8G1022CZ 8G1042Z 8G1042CZ 8G1052Z 8G1052CZ 8G1062Z 8G1062CZ PC Hole Layouts Page 411. Page 387. Momentary. Inquiry products. Made to order products.

8G Short Toggle 5DWLQJ PDUNLQJ VLGH PC Straight յ ղ մ ձ 8G2012Z 8G2012CZ 8G2022Z 8G2022CZ ȭ ȭ 㺽 5DWLQJ PDUNLQJ LGH 㺽 s 㺽 ղ ճ s ȭ ȭ s 65 s s s 5DWLQJ PDUNLQJ VLGH 21 54 ձ 8G2042Z 8G2042CZ 8G2052Z

5 8G Short Toggle 5DWLQJ PDUNLQJ VLGH PC Straight յ ղ մ ձ 8G2012Z 8G2012CZ 8G2022Z 8G2022CZ ȭ ȭ 㺽 5DWLQJ PDUNLQJ LGH 㺽 s 㺽 ղ ճ s ȭ ȭ s 65 s s s 5DWLQJ PDUNLQJ VLGH ձ 8G2042Z 8G2042CZ 8G2052Z 8G2052CZ 8G2062Z 8G2062CZ Right Angle ȭ ճ ն 8G1014Z 8G1014CZ 8G1024Z 8G1024CZ 8G1044Z 8G1044CZ 8G1054Z 8G1054CZ 8G1064Z 8G1064CZ 㺽 Right Angle մ յ ն ձ ղ ճ 8G2014Z 8G2014CZ ȭ ȭ ȭ ȭ 5DWLQJ J PDUNLQJ J VLGH 8G2024Z 8G2024CZ 8G2044Z 8G2044CZ 8G2054Z 8G2054CZ 8G2064Z 8G2064CZ ճ ղ Vertical Mount ձ 8G1016Z 8G1016CZ s ȭ 㺽 s s 㺽 65 5DWLQJ J PDUNLQJ J VLGH Vertical Mount ն ճ յ ղ մ ձ ȭ ȭ ȭ 㺽 G1026Z 8G1026CZ 8G1046Z 8G1046CZ 8G1056Z 8G1056CZ 8G1066Z 8G1066CZ 8G2016Z 8G2016CZ 8G2026Z 8G2026CZ 8G2046Z 8G2046CZ 8G2056Z 8G2056CZ 8G2066Z 8G2066CZ Made to order products. Semi-standard products. Inquiry products. Momentary.

6 8GA 8GA1012Z 8GA1022Z GA2012Z 8GA2022Z GA1014Z 8GA1024Z GA2014Z 8GA2024Z GA1016Z 8GA1026Z GA2016Z 8GA2026Z Inquiry products. Semi-standard products. Made to order products. series are shown on P.415. Momentary.

7 8GD 8GD1012Z 8GD1022Z GD2012Z GD1014Z 8GD1024Z GD2014Z GD1016Z 8GD1026Z GD2016Z Made to order products. Inquiry products. Momentary.

8 8GS Color Chip Toggle 8GS1012Z GS2012Z GS1014Z GS2014Z GS1016Z GS2016Z Momentary. Inquiry products. Made to order products.

9 8G series PC Hole Layouts Terminal style PC PC Straight R/A Right Angle V/M Vertical Mount 1 pole Pattern restricted area Pattern restricted area 2 poles Pattern restricted area Pattern restricted area To replace Color Tip, remove with a pair of radio pliers. 8G, 8GA, 8GD, 8GS Manual soldering Device Solder iron 350 Max. 3 sec. Max. 310 Max. 7 sec. Max. Auto soldering Device Jet wave or dip type 270 Max. 5 sec. Max. 250 Max. 7 sec. Max. Pre-heating should be done at temperatures below 100 and within 30 seconds. Solvent : Fluorine or Alcohol type. Cleaning after soldering should be done after the terminal temperature falls to 90 or below, or after leaving the switch Do not use the ultrasonic cleaning. Do not bend the terminals before mounting the switch on the PC board. After mounting the switch, do not place the device in such a way that the device weight will be applied on to the actuator of the switch. Plastic Bags 25 pcs/pack

10 Optional Accessories Sold separately 8A8F8GA BT 8A8F8GA BT 8B 8E 8S8GS Color Cap Color Tip Silver White Red Black Gray A8C8D8J8S 1, 2 poles Bracket The Bracket cannot be used with switches with switching s "10", "11", or "12" (ref. P.388). The size of the housings are dierent in switches with switching s "10", "11", and "12" and the Bracket cannot be used. 8A8C8D8E8J8N8S8R 8F8P 8B8Y Lock Nut Round Nut Pocketed Nut Locking Ring Round Nut Round Nut Finish Nickel Chromium Nickel Zinc Chromium 8A 8B Boot Plate Plate Optional Accessories.

11 8 Series Toggles Poles 1 pole 2 poles G 8GA 8GD 8GS 8G 8GA 8GD 8GS UL File No.E43275 FUJISOKU 2.CSA File No.LR38341 FUJISOKU Momentary. UL, CSA marked switches are available upon request.

8 Series. Toggle Switches. Introduction. Applications. Features of 8 Series Toggles

8 Series. Toggle Switches. Introduction. Applications. Features of 8 Series Toggles 8 Series Toggle Switches Introduction The 8 Series Toggles is Copal Electronics' highreliability miniature switch product offering. This product line meets and exceeds all basic international switch standards.