Quick Start Guide. Unidrive M200/201. Frame sizes 1 to 4. Flexible machine integration through communications. Part Number: Issue: 6

Transcription

1 Quick Start Guide Unidrive M200/201 Frame sizes 1 to 4 Flexible machine integration through communications Part Number: Issue: 6

2 This guide is intended to provide basic information required in order to set-up a drive to run a motor. For more detailed installation information, please refer to the Unidrive M200 / 201 User Guide which is available to download from: Pages/downloads.aspx. or Warnings, Cautions and Notes A Warning contains information which is essential for avoiding a safety hazard. WARNING CAUTION NOTE WARNING A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment. A Note contains information, which helps to ensure correct operation of the product. This guide does not include safety information. Incorrect installation or operation of the drive, could cause personnel injury or equipment damage. For essential safety information, please refer to the Unidrive M200 / 201 User Guide or the safety booklet supplied with the drive. Copyright September 2015

3 Contents 1 Product information Ratings Options Mechanical installation Electrical installation AC supply requirements External braking resistor Ground leakage Control terminal configurations and wiring EMC Keypad and display Saving parameters Restoring parameter defaults Basic parameters (Menu 0) Menu 0: Basic parameters Unidrive M200/201 parameter descriptions Running the motor Diagnostics Alarm indications NV Media Card Operation UL listing information General Mounting Environment Electrical ratings Opening of branch circuit Electrical installation cul requirements for frame size Motor overload protection Motor overspeed protection Thermal memory retention Group installation UL listed accessories Unidrive M Quick Start Guide

4 Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE Declaration of Conformity Moteurs Leroy-Somer Usine des Agriers Boulevard Marcellin Leroy CS Angoulême Cedex 9 France This declaration applies to the Unidrive-M product range comprising model numbers listed below: Model No. Interpretation Format: Xaaa-bbc ddddde Format: Xaa-bbc ddddde X Application M = Manufacturing Automation, E = Elevator, F = Flow, H = HVAC, CSD = Compressor HS = High Speed aa(a) Control System 100, 101, 200, 201, 300, 400, 600, 700, 701, , 71, 72 bb Frame Size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11 c Voltage Rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V ddddd Current Rating Example = 100 A e Configuration The model number may be followed by additional characters that do not affect the ratings. The variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonized standards: EN :2007 EN : 2004 EN :2005 EN :2007 EN :2006 EN :2008 A = AC in AC out (with internal choke), D = DC in AC out (Inverter), C = AC in DC out (Rectifier), E = AC in AC out (without internal choke), T = AC in AC out with Dual Rectifier Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions (equipment input current 16 A per phase) Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage fluctuations and flicker in public, low voltage supply systems, for equipment with rated current 16 A per phase and not subject to conditional connection EN : 2006 Applicable where input current < 16 A. No limits apply for professional equipment where input power 1 kw. These products comply with the Restriction of Hazardous Substances Directive - RoHS 2011/65/EU, the Low Voltage Directive - LVD 2006/95/EC and the Electromagnetic Compatibility Directive - EMC 2004/108/EC. G. Williams Vice President, Technology Date: 30th July 2015 Place: Newtown, Powys, UK These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters. The drives must be installed only by professional installers who are familiar with requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used. Refer to the User Guide. An EMC data sheet is also available giving detailed EMC information. 4 Unidrive M Quick Start Guide

5 1 Product information 1.1 Ratings Model Input phases Max. cont input current Max input fuse rating Nominal cable size European USA 1 Ph 3 Ph Input Output Input Output Max. cont output current Output current Nominal power Motor power ph A A A mm 2 mm 2 AWG AWG A kw hp / 3 5.3/ / 3 8.3/ / / / / / / / / / / / / / / NOTE The nominal cable sizes shown in the table above, are provided as a guide only. Ensure that the cables used conform to the local wiring regulations. Unidrive M Quick Start Guide 5

6 Figure 1-1 Model number structure Derivative Electrical Specifications M A Product line: Frame size: Voltage rating: V ( ± 10 %) V ( ± 10 %) V ( ± 10 %) V ( ± 10 %) V ( ± 10 %) Drive Format : A AC in AC out Current Rating : Heavy Duty current rating x10 2 Options Table 2-1 System Integration (SI) option module identification Type Option module Color Name Further details Purple SI-PROFIBUS Medium Grey SI-DeviceNet Fieldbus Light Grey SI-CANopen See relevant option module User Guide Beige SI-Ethernet Brown Red SI-EtherCAT Automation (I/O expansion) Orange SI-I/O 6 Unidrive M Quick Start Guide

7 Table 2-2 AI Backup adaptor Type Option module Name Further Details Communications Backup AI-485 Adaptor AI-Backup Adaptor AI-Smart Adaptor See Drive User Guide 3 Mechanical installation The drives can be panel mounted with 0 mm space between the drives. For further information on mechanical installation refer to the Drive User Guide. A B A M2 11 mm (0.43 in) Cover release H M1 B W M2 To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip by approximately 30 in a counter clockwise direction, and then slide the cover down. Drive H W D M1 M2 A B* Size mm in mm in mm in mm in mm in mm in mm in mm in D NOTE NOTE A minimum clearance of 100 mm above and below Frame 01 to 04 products is required for applications where the product is subjected to rated load and rated ambient temperature. * A minimum clearance of 50 mm above and below Frame 01 to 04 products is permissible in applications where either the ambient operating temperature is 35 C or less or the average output current is derated by 20 %. Unidrive M Quick Start Guide 7

8 NOTE NOTE Derating for reduced clearances is to be applied in addition to the derating for increased switching frequency if operating above 3 khz. Refer to the Drive User Guide for the current derating due to an increase in switching frequency. If Din rail mounting is used in an installation, then mounting screws should be used to secure the drive to the back plate. Table 3-1 Table 3-2 Tools required Tool Location Size 1 Size 2 Size 3 Size 4 Small terminal screwdriver Control, relay terminals 3 mm Flat-bladed screwdriver Power terminals 5 mm Flat-bladed screwdriver Terminal cover 4 mm Flat-bladed screwdriver AC power terminals Philips screwdriver Power terminals Torx 10 driver EMC & MOV screws Torx 15 driver Fan screw Torx 20 driver Fan screw Recommended torque settings Terminal block Model size Torque settings description Control terminals 0.2 N m (0.15 Ib ft) All Relay terminals 0.5 N m (0.37 Ib ft) N m (0.37 Ib ft) Power terminals 2, 3, N m (1.03 Ib ft) 8 Unidrive M Quick Start Guide

9 Figure 3-1 Feature diagram (size 2 shown) 2 Key 1. Rating label (On side of drive) 2. Identification label 4. Relay connections 5. Control connections Braking terminal 7. Internal EMC filter screw 8. DC bus + 9. DC bus Motor connections 11. AC supply connections 12. Ground connections 12 9 Unidrive M Quick Start Guide 9

10 4 Electrical installation An overlay of the electrical connections / terminals is included on the back page of this manual. 4.1 AC supply requirements Voltage: 100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 % Number of phases: 3 Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases). Frequency range: 45 to 66 Hz. For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 ka. NOTE On the size V drives or when connecting single phase to a dual rated 200 V unit, the supply should be connected to L1 and L3. Also the DC bus (-) terminal on 110 V drives has no internal connection. The 110 V drives use a voltage doubler circuit on the input, therefore the default for Motor Rated Voltage (00.008) is 230 V. 4.2 External braking resistor WARNING Overload protection When an external braking resistor is used, it is essential that an overload protection device is incorporated in the braking resistor circuit; as shown in the electrical diagram on the back cover Minimum resistance values and peak power rating for the braking resistor at 40 C (104 F) Table 4-1 Braking resistor resistance and power rating (100 V) Model Minimum resistance* Ω Instantaneous power rating kw Continuous power rating kw Unidrive M Quick Start Guide

11 Table 4-2 Braking resistor resistance and power rating (200 V) Model Table 4-3 Braking resistor resistance and power rating (400 V) * Resistor tolerance: ±10 % Minimum resistance* Ω Instantaneous power rating kw Continuous power rating kw Model Minimum resistance* Ω Instantaneous power rating kw Continuous power rating kw Unidrive M Quick Start Guide 11

12 4.3 Ground leakage The ground leakage current depends upon whether the internal EMC filter is installed or not. The drive is supplied with the filter installed. Instructions for removing the internal filter are given in section Internal EMC filter on page 23. With internal filter installed: Size 1: 2.5 ma* AC at 230 V 50 Hz (line to line supply, star point ground) 9.2 ma* AC at 230 V 50 Hz (line to neutral supply, star point ground) Size 2: 9.36 ma* AC at 110 V, 50 Hz (2 phase, line to line supply, star point ground) 16.4 ma* AC at 110 V, 50 Hz (1 phase, line to neutral supply, star point ground) 5.3 ma* AC at 230 V, 50 Hz (3 phase supply, star point ground) 15.4 ma* AC at 230 V, 50 Hz (1 phase, line to neutral supply, star point ground) 9.6 ma* AC at 400 V, 50 Hz (3 phase supply, star point ground) Size 3: 19.7 ma* AC at 400 V 50 Hz (star point ground) 47.4 ma* AC at 400 V 50 Hz (corner ground) Size 4: 21 ma* AC at 230 V 50 Hz (3 phase, star point ground) 6.8 ma* AC at 230 V 50 Hz (1 phase, line to line supply, star point ground) 30 ma* AC at 230 V 50 Hz (1 phase, line to neutral supply, star point ground) 50 ma* AC at 400 V 50 Hz (3 phase, star point ground) *Proportional to the supply voltage and frequency. With internal filter removed: Size 1: <1.5 ma (line to line supply, star point ground) <1 ma (line to neutral supply, star point ground) Size 2: <1.7 ma (line to line supply, star point ground) <1.9 ma (line to neutral supply, star point ground) Size 3: <3.3 ma (star point ground) <4.9 ma (corner ground) Size 4: NOTE < 3.5 ma (star point ground) The above leakage currents are just the leakage currents of the drive with the internal EMC filter connected and do not take into account any leakage currents of the motor or motor cable. WARNING WARNING When the internal filter is installed the leakage current is high. In this case a permanent fixed ground connection must be provided, or other suitable measures taken to prevent a safety hazard occurring if the connection is lost. When the leakage current exceeds 3.5 ma, a permanent fixed ground connection must be provided using two independent conductors each with a cross-section equal to or exceeding that of the supply conductors. The drive is provided with two ground connections to facilitate this. Both ground connections are necessary to meet EN : Unidrive M Quick Start Guide

13 4.3.1 Use of residual current device (RCD) There are three common types of ELCB / RCD: 1. AC - detects AC fault currents 2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle) 3. B - detects AC, pulsating DC and smooth DC fault currents Type AC should never be used with drives. Type A can only be used with single phase drives Type B must be used with three phase drives Only type B ELCB / RCD are suitable for use with 3 phase inverter drives. WARNING If an external EMC filter is used, a delay of at least 50 ms should be incorporated to ensure spurious trips are not seen. The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously. 4.4 Control terminal configurations and wiring Drive Configuration RW Txt PT US AV (0), AI (1), AV.Pr (2), AI.Pr (3), Preset (4), Pad (5), Pad.Ref (6), E.Pot (7), torque (8), Pid (9) AV (0)* * With Unidrive M201, the default is Pad (5). The setting of Pr automatically sets the drive configuration. Value Text Description 0 AV Analog input 1 (voltage) Analog input 2 (voltage) selected by terminal (Local/Remote) 1 AI Analog input 1 (current) or Analog input 2 (voltage) selected by terminal (Local/Remote) 2 AV.Pr Analog input 1 (voltage) or 3 presets selected by terminal 3 AI.Pr Analog input 1 (current) or 3 presets selected by terminal 4 Preset Four presets selected by terminal 5 Pad Keypad reference 6 Pad.Ref Keypad reference with terminal control 7 E.Pot Electronic Potentiometer 8 torque Torque mode, Analog input 1 (current frequency reference) or Analog input 2 (voltage torque reference) selected by terminal 9 Pid PID mode, Analog input 1 (current feedback source) and Analog input 2 (voltage reference source) Defaults are loaded before drive configuration changes are made. Action will only occur if the drive is inactive, not in UU state and no User Actions are running. Unidrive M Quick Start Guide 13

14 Otherwise, the parameter will return to its pre altered value on exit from edit mode. All parameters are saved if this parameter changes. Figure 4-1 Pr = AV (50 Hz) 10k 10k V Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Analog input 1/ input 2 select 14 Unidrive M Quick Start Guide

15 Figure 4-2 Pr = AV (60 Hz) 10k 10k V Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward Analog input 1/ input 2 select Figure 4-3 Pr = AI (50 Hz) Current speed reference input V Current speed reference input (AI 1) + 10 V output 10k 5 Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Analog input 1/ input 2 select Unidrive M Quick Start Guide 15

16 Figure 4-4 Pr = AI. (60 Hz) Current speed reference input V Current speed reference input (AI 1) + 10 V output 10k 5 Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward Analog input 1/ input 2 select Figure 4-5 Pr = AV.Pr (50 Hz) 10k V Voltage speed reference input (AI 1) + 10 V output Reference select 7 9 Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Terminal 5 Terminal 14 Reference selected 0 0 Analog reference 1* 0 1 Preset speed 2* 1 0 Preset speed 3* 1 1 Preset speed 4* *Refer to Drive User Guide. 14 Reference select 16 Unidrive M Quick Start Guide

17 Figure 4-6 Pr = AV.Pr (60 Hz) 10k V Voltage speed reference input (AI 1) + 10 V output Reference select 7 9 Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward Reference select Terminal 5 Terminal 14 Reference selected 0 0 Analog reference 1* 0 1 Preset speed 2* 1 0 Preset speed 3* 1 1 Preset speed 4* Figure 4-7 Pr = AI.Pr (50 Hz) Current speed reference input V Current speed reference input (AI 1) + 10 V output Reference select 7 9 Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Terminal 5 Terminal 14 Reference selected 0 0 Analog reference 1* 0 1 Preset speed 2* 1 0 Preset speed 3* 1 1 Preset speed 4* *Refer to Drive User Guide. 14 Reference select Unidrive M Quick Start Guide 17

18 Figure 4-8 Pr = AI.Pr (60 Hz) Current speed reference input V Current speed reference input (AI 1) + 10 V output Reference select Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward Reference select Terminal 5 Terminal 14 Reference selected 0 0 Analog reference 1* 0 1 Preset speed 2* 1 0 Preset speed 3* 1 1 Preset speed 4* Figure 4-9 Pr = Preset (50 Hz) V Voltage speed reference input (AI 1) + 10 V output Reference select Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Terminal 5 Terminal 14 Reference selected 0 0 Preset speed 1* 0 1 Preset speed 2* 1 0 Preset speed 3* 1 1 Preset speed 4* *Refer to Drive User Guide. 14 Reference select 18 Unidrive M Quick Start Guide

19 Figure 4-10 Pr = Preset (60 Hz) V Voltage speed reference input (AI 1) + 10 V output Reference select Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward Reference select Terminal 5 Terminal 14 Reference selected 0 0 Preset speed 1* 0 1 Preset speed 2* 1 0 Preset speed 3* 1 1 Preset speed 4* Figure 4-11 Pr = Pad (50 Hz & 60 Hz) V Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable When Pr is set to Pad, to run in reverse: Set Pr to On The keypad reference can now be set to a negative frequency to run the motor in the reverse direction Run forward Run reverse *Refer to Drive User Guide. 14 Analog input 1/ input 2 select Unidrive M Quick Start Guide 19

20 Figure 4-12 Pr = Pad.Ref (50 Hz & 60 Hz) V Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Analog input 1/ input 2 select Figure 4-13 Pr = E.Pot (50 Hz) V Voltage speed reference input (AI 1) + 10 V output DOWN Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable When Pr is set to E.Pot, the following parameters may need to be adjusted: Motorized pot up/down rate (s/100 %)* Motorized pot bipolar select (0 = unipolar, 1 = bipolar)* Motorized pot mode: 0 = zero at power-up, 1 = last value at power-up, 2 = zero at power-up and only change when the drive is running*, 3 = last value at power-up and only change when drive is running, 4 = zero at power-up and drive disabled, only change when the drive is running. * Refer to Drive User Guide Run forward Run reverse UP 20 Unidrive M Quick Start Guide

21 Figure 4-14 Pr = E.Pot (60 Hz) V Voltage speed reference input (AI 1) + 10 V output DOWN Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward UP When Pr is set to E.Pot, the following parameters may need to be adjusted: Motorized pot up/down rate (s/100 %)* Motorized pot bipolar select* (0 = unipolar, 1 = bipolar) Motorized pot mode: 0 = zero at power-up, 1 = last value at power-up, 2 = zero at power-up and only change when the drive is running*, 3 = last value at power-up and only change when drive is running, 4 = zero at power-up and drive disabled, only change when the drive is running. * Refer to Drive User Guide Figure 4-15 Pr = torque (50 Hz) Current speed reference input V Current speed reference input (AI 1) + 10 V output 10k 5 Torque reference input (AI 2) WARNING When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr %) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse Torque mode select Unidrive M Quick Start Guide 21

22 Figure 4-16 Pr = torque (60 Hz) Current speed reference input V Current speed reference input (AI 1) + 10 V output 10k 5 Torque reference input (AI 2) WARNING When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr %) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Run Jog forward Torque mode select Figure 4-17 Pr = Pid (50 Hz) 4-20 ma PID feedback input 0-10 V PID Reference input V PID feedback input (AI 1) + 10 V output PID reference input (AI 2) When Pr is set to Pid, the following parameters may need to be adjusted: PID proportional gain* PID integral gain* PID feedback invert* PID output upper limit (%)* PID output lower limit (%)* * Refer to Drive User Guide Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse PID enable 22 Unidrive M Quick Start Guide

23 Figure 4-18 Pr = Pid (60 Hz) 1 0V When Pr is set to Pid, the following parameters may need to be adjusted: 4-20 ma PID feedback input 0-10 V PID Reference input PID feedback input (AI 1) + 10 V output PID reference input (AI 2) PID proportional gain* PID integral gain* PID feedback invert* PID output upper limit (%)* PID output lower limit (%)* * Refer to Drive User Guide. 7 Analog output 1 (motor frequency) V output 10 Digital output (zero frequency) 11 Not stop 12 Run 13 Jog forward 14 PID enable 4.5 EMC Internal EMC filter It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it. If the drive is used as a motoring drive as part of a regen system, then the internal EMC filter must be removed. The internal EMC filter reduces radio-frequency emission into the line power supply. For longer motor cables, the filter continues to provide a useful reduction in emission levels and when used with any length of shielded motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed. It is recommended that the filter be used in all applications unless the instructions given above require it to be removed, or where the ground leakage current is unacceptable Removing the internal EMC filter The supply must be disconnected before removing the internal EMC filter. WARNING Unidrive M Quick Start Guide 23

24 Figure 4-19 Removal of the internal EMC filter (size 2 shown) 1 To electrically disconnect the internal EMC filter, remove the screw as shown above (1) Further EMC precautions Further EMC precautions are required if more stringent EMC emission requirements apply: Operation in the first environment of EN : 2004 Conformity to the generic emission standards Equipment which is sensitive to electrical interference operating nearby In this case it is necessary to use: The optional external EMC filter A shielded motor cable, with shield clamped to the grounded metal panel A shielded control cable, with shield clamped to the grounded metal panel Full instructions are given in the Drive User Guide. A full range of external EMC filters are also available for use with Unidrive M200 / 201, shown in the Drive User Guide. 24 Unidrive M Quick Start Guide

25 5 Keypad and display The keypad and display provide information to the user regarding the operating status of the drive and trip codes, and provide the means for changing parameters, stopping and starting the drive, and the ability to perform a drive reset. Figure 5-1 Unidrive M200 keypad detail Figure 5-2 Unidrive M201 keypad detail VAHz rpm % V A Hz rpm % (1) The Enter button is used to enter parameter view or edit mode, or to accept a parameter edit. (2 / 5) The Navigation keys can be used to select individual parameters or to edit parameter values. (3) The Stop / Reset key is used to stop and reset the drive in keypad mode. It can also be used to reset the drive in terminal mode. (4) The Start key is used to start the drive in keypad mode. (6) The Escape key is used to exit from the parameter edit / view mode. (7) The Speed ref pot is used to control the speed reference in keypad mode (only on Unidrive M201). 7 Table 5-1 Status indications String inh rdy Description The drive is inhibited and cannot be run. The Drive Enable signal is not applied to the drive enable terminal or is set to 0. The other conditions that can prevent the drive from enabling are shown as bits in Enable Conditions. The drive is ready to run. The drive enable is active, but the drive inverter is not active because the final drive run is not active Drive output stage Disabled Disabled StoP The drive is stopped / holding zero speed. Enabled S.Loss Supply loss condition has been detected Enabled dc inj The drive is applying dc injection braking Enabled Er UV The drive has tripped and no longer controlling the motor. The trip code appears on the display. The drive is in the under voltage state either in low voltage or high voltage mode. Disabled Disabled Unidrive M Quick Start Guide 25

26 5.1 Saving parameters When changing a parameter in Menu 0, the new value is saved when pressing the Enter button to return to parameter view mode from parameter edit mode. If parameters have been changed in the advanced menus, then the change will not be saved automatically. A save function must be carried out. Procedure 1. Select Save'* in Pr mm.000 (alternatively enter a value of 1001* in Pr mm.000) 2. Either: Press the red reset button Carry out a drive reset through serial communications by setting Pr to 100 * If the drive is in the under voltage state (i.e. when the AI-Backup adaptor terminals are being supplied from a +24 Vdc supply) a value of 1001 must be entered into Pr mm.000 to perform a save function. 5.2 Restoring parameter defaults Restoring parameter defaults by this method saves the default values in the drives memory. User Security Status (00.010) and User Security Code (00.025) are not affected by this procedure). Procedure 1. Ensure the drive is not enabled, i.e. terminal 11 is open or is OFF (0) 2. Select 'Def.50 or 'Def.60' in Pr mm.000. (alternatively, enter 1233 (50 Hz settings) or 1244 (60 Hz settings) in Pr mm.000). 3. Either: Press the red reset button Carry out a drive reset through serial communications by setting Pr to Unidrive M Quick Start Guide

27 6 Basic parameters (Menu 0) Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by { }). Menus 22 can be used to configure the parameters in Menu Menu 0: Basic parameters Parameter Minimum Reference Clamp Maximum Reference Clamp Range ( ) Default ( ) Type ±VM_NEGATIVE_REF_CLAMP1 Hz 0.00 Hz RW Num US ±VM_POSITIVE_REF_CLAMP Hz 50Hz default: Hz 60Hz default: Hz RW Num US Acceleration Rate 1 ±VM_ACCEL_RATE s/100 Hz 5.0 s/100 Hz RW Num US Deceleration Rate 1 ±VM_ACCEL_RATE s/100 Hz 10.0 s/100 Hz RW Num US Drive Configuration AV (0), AI (1), AV.Pr (2), AI.Pr (3), Preset (4), Pad (5), Pad.Ref (6), E.Pot (7), torque (8), Pid (9) Motor Rated Current 0.00 to VM_RATED_CURRENT A Motor Rated Speed 0.0 to rpm AV (0)* RW Txt PT US Maximum Heavy Duty Rating A 50Hz default: rpm 60Hz default: rpm 50Hz default: rpm 60Hz default: rpm RW Num RA US RW Num US Motor Rated Voltage 0 to VM_AC_VTAGE_SET V 110V drive: 230 V 200V drive: 230 V 400V drive 50 Hz: 400 V 400V drive 60 Hz: 460 V RW Num RA US Motor Rated Power Factor 0.00 to RW Num RA US User Security Status LEVEL.0 (0), ALL (1), r.only.0 (2), r.only.a (3), Status (4), no.acc(5) LEVEL.0 (0) RW Num ND NC PT Jog Reference 0.00 to Hz 1.50 Hz RW Num US Analog Input 1 Mode 4-20.S (-6), 20-4.S (-5), 4-20.L (-4), 20-4.L (-3), 4-20.H (-2), 20-4.H (-1), 0-20 (0), 20-0 (1), 4-20.tr (2), 20-4.tr (3), 4-20 (4), 20-4 (5), Volt (6) Volt (6) RW Txt US Bipolar Reference Enable Off (0) or On (1) Off (0) RW Bit US Preset Reference 1 ±VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US User Security Code 0 to RW Num ND NC PT US Power-up Keypad Control Mode Reference Reset (0), Last (1), Preset (2) Reset (0) RW Txt US Fast (0), Std (1), Std.bst (2), Ramp Mode Select Std (1) RW Txt US Fst.bst (3) Ramp Enable Off (0) or On (1) On (1) RW Bit US Parameter Cloning Stop Mode Dynamic V to F Select / Flux Optimization Select None (0), read (1), Prog (2), Auto (3), boot (4) CoASt (0), rp (1), rp.dc I (2), dc I (3), td.dc I (4), dis (5), No.rP (6) None (0) RW Txt NC US rp (1) RW Txt US 0 to 1 0 RW Num US Unidrive M Quick Start Guide 27

28 Catch A Spinning Motor Digital Input 5 Mode Digital Output 1 Control Analog Output 1 Control Maximum Switching Frequency dis (0), Enable (1), Fr.Only (2), Rv.Only (3) Input (0), th.sct (1), th (2), th.notr (3), Fr (4) (0), 1 (1), 2 (2), 3 (3), 4 (4), 6 (5), 8 (6), 12 (7), 16 (8) khz dis (0) RW Txt US Input (0) RW Txt US 0 to 21 0 RW Num US 0 to 14 0 RW Txt US 2 (2), 3 (3), 4 (4), 6 (5), 8 (6), 12 (7), 16 (8) khz 3 (3) khz RW Txt US Autotune 0 to 2 0 to 3 0 RW Num NC US Motor Rated Frequency Number of Motor Poles** Control Mode Low Frequency Voltage Boost Serial Baud Rate 0.00 to VM_SPEED_FREQ_REF_ UNIPAR Hz Ur.S (0), Ur (1), Fd (2), Ur.Auto (3), Ur.I (4), SrE (5), Fd.tap (6) 50Hz: Hz 60Hz: Hz RW Num RA US Auto (0) to 32 (16) Auto 0 RW Num US Ur.I (4) RW Txt US 0.0 to 25.0 % 3.0 % RW Num US 300 (0), 600 (1), 1200 (2), 2400 (3), 4800 (4), 9600 (5), (6), (7), (8), (9), (10) (6) RW Txt US Serial Address 1 to RW Num US Parameter Reset Serial Communications Brake Controller Upper Current Threshold Brake Controller Lower Current Threshold Brake Controller Brake Release Frequency Brake Controller Brake Apply Frequency Brake Controller Brake Delay Brake Controller Post-brake Release Delay Brake Controller Initial Direction Brake Controller Brake Apply Through Zero Threshold Brake Controller Enable Frequency Controller Proportional Gain Kp1 Frequency Controller Integral Gain Ki1 Range ( ) Off (0) or On (1) Off (0) RW ND NC US 0 to 200 % 50 % RW Num US 0 to 200 % 10 % RW Num US 0.00 to Hz 1.00 Hz RW Num US 0.00 to Hz 2.00 Hz RW Num US 0.0 to 25.0 s 1.0 s RW Num US 0.0 to 25.0 s 1.0 s RW Num US Ref (0), For (1), Rev (2) Ref (0) RW Txt US 0.00 to Hz 0.00 Hz RW Num US dis (0), Relay (1), dig IO (2), User (3) to s/rad 0.00 to s 2 /rad Default ( ) Type dis (0) RW Txt US s/rad RW Num US 0.10 s 2 /rad RW Num US 28 Unidrive M Quick Start Guide

29 Sensorless Mode Filter Range ( ) Default ( ) Type 4 (0), 5 (1), 6 (2), 8 (3), 12 (4), 20 (5) ms 4 (0) ms RW Txt US Spin Start Boost 0.0 to RW Num US Parameter Action on Trip Detection * With Unidrive M201, the default is Pad (5). ** If this parameter is read via serial communications, it will show pole pairs. 0 to 31 0 RW Num ND NC PT US Maximum Heavy Duty Current Rating 0.00 to A RO Num ND NC PT Software Version 0 to RO Num ND NC PT User Drive Mode OPEn.LP (1), (2) OPEn.LP (1) (2) RW Txt ND NC PT US RW Read / Write ND No default value RO NC Read only Not copied Num PT Number parameter Protected parameter Bit RA Bit parameter Rating dependent Txt Text string Bin Binary parameter US User save PS Power-down save FI DE Filtered Destination Unidrive M Quick Start Guide 29

30 Figure 6-1 Menu 0 logic diagram 14 Analog input 1/ input 2 select Analog reference 2 Analog input Analog input 1 mode Analog input Preset frequency reference Preset Reference 1 Keypad reference Pr set >1 AI.Pr Pr Pad Pad.Ref E. Pot tor Pid Drive Configuration AV AI AV.Pr Bipolar Reference Enable Key X X Input terminals 00.XXX Read-write (RW) parameter X X Output 00.XXX terminals Read-only (RO) parameter The parameters are all shown in their default settings 30 Unidrive M Quick Start Guide

31 RUN FORWARD RUN REVERSE, > FREQUENCY TORQUE AT ZERO FREQUENCY Analog outputs Digital output Maximum Reference Clamp Minimum Reference Clamp Ramp Enable Torque Mode Selector mode only Motor parameters Ramps ~ Motor Rated Current Acceleration Rate Deceleration Rate Ramp Mode Select Frequency-loop PIDgains Frequency Controller Proportional Gain Kp1 Frequency Controller Integral Gain Ki1 Frequency Controller Differential Feedback Gain Kd1 Motor Rated Speed Motor Rated Voltage Motor Rated Power Factor >Motor-voltage control Estimated Motor Speed Control mode Low Frequency Voltage Boost > L1 L2 L3 _ + Drive Motor Rpm DynamicV/f Select Power stage Maximum Switching Frequency Output Frequency _ + Torque Producing Current Current Magnitude U V W _ + BR Magnetising Current Resistor optional Unidrive M Quick Start Guide 31

32 6.2 Unidrive M200/201 parameter descriptions Key: RW Read / Write ND No default value RO NC Read only Not copied Num PT Number parameter Protected parameter Bit RA Bit parameter Rating dependent Txt Text string Bin Binary parameter US User save PS Power-down save FI DE Filtered Destination {01.007} Minimum Reference Clamp RW Num US ±VM_NEGATIVE_REF_CLAMP1 Hz 0.00 Hz Set Pr at the required minimum output frequency of the drive for both directions of rotation. The drive speed reference is scaled between Pr and Pr Pr is a nominal value; slip compensation may cause the actual frequency to be higher. When the drive is jogging, Pr has no effect {01.006} Maximum Reference Clamp RW Num US 50.0 Hz default: Hz ±VM_POSITIVE_REF_CLAMP Hz 60.0 Hz default: Hz Set Pr at the required maximum output frequency for both directions of rotation. The drive speed reference is scaled between Pr and Pr Pr is a nominal value; slip compensation may cause the actual frequency to be higher. The drive has additional over-speed protection {02.011} Acceleration Rate 1 RW Num US ±VM_ACCEL_RATE s/100 Hz 5.0 s/100 Hz Set Pr at the required rate of acceleration. Note that larger values produce lower acceleration. The rate applies in both directions of rotation. 32 Unidrive M Quick Start Guide

33 {02.021} Deceleration Rate 1 RW Num US ±VM_ACCEL_RATE s/100 Hz 10.0 s/100 Hz Set Pr at the required rate of deceleration. Note that larger values produce lower deceleration. The rate applies in both directions of rotation {11.034} Drive Configuration RW Txt PT US AV (0), AI (1), AV.Pr (2), AI.Pr (3), Preset (4), Pad (5), Pad.Ref (6), E.Pot (7), torque (8), Pid (9) AV (0)* * With Unidrive M201, the default is Pad (5). Use Pr to select the required frequency/speed reference as follows: Value Text Description 0 AV Analog input 1 (voltage) Analog input 2 (voltage) selected by terminal (Local/Remote) 1 AI Analog input 1 (current) or Analog input 2 (voltage) selected by terminal (Local/Remote) 2 AV.Pr Analog input 1 (voltage) or 3 presets selected by terminal 3 AI.Pr Analog input 1 (current) or 3 presets selected by terminal 4 Preset Four presets selected by terminal 5 Pad Keypad reference 6 Pad.Ref Keypad reference with terminal control 7 E.Pot Electronic Potentiometer 8 torque Torque mode, Analog input 1 (current frequency reference) or Analog input 2 (voltage torque reference) selected by terminal 9 Pid PID mode, Analog input 1 (current feedback source) and Analog input 2 (voltage reference source) NOTE NOTE A change to Pr is set by pressing the MODE key on exit from parameter edit mode. The drive must be disabled, stopped or tripped for a change to take place. If Pr is changed while the drive is running, when the MODE key is pressed on exit from parameter edit mode, Pr will change back to its previous value. When the setting of Pr is changed, the appropriate drive configuration parameters are set back to their default values. Unidrive M Quick Start Guide 33

34 {05.007} Motor Rated Current RW Num RA US Maximum Heavy 0.00 to VM_RATED_CURRENT A Duty Rating A The rated current parameter must be set to the maximum continuous current of the motor (taken from the name plate). The motor rated current is used in the following: Current limits Motor thermal overload protection Vector mode voltage control Slip compensation (see Enable Slip Compensation) Dynamic V/F control {05.008} Motor Rated Speed RW Num US 50 Hz default: rpm 60 Hz default: rpm 0.0 to rpm 50 Hz default: rpm 60 Hz default: rpm Set to the rated speed of the motor (taken from the motor name plate). The motor rated speed is used to calculate the correct slip speed for the motor {05.009} Motor Rated Voltage RW Num RA US 110 V drive: 230 V 0 to VM_AC_VTAGE_SET V 200 V drive: 230 V 400 V drive 50 Hz: 400 V 400 V drive 60 Hz: 460 V The Rated Voltage (00.008) and the Rated Frequency (00.039) are used to define the voltage to frequency characteristic applied to the motor. The Rated Frequency (00.039) is also used in conjunction with the Motor Rated Speed (00.007) to calculate the rated slip for slip compensation {05.010} Motor Rated Power Factor RW Num RA US 0.00 to Enter the motor rated power factor cos ϕ (taken from the motor name plate). The drive can measure the motor rated power factor by performing a rotating autotune (see Autotune (Pr ). 34 Unidrive M Quick Start Guide

35 {11.044} User Security Status RW Num ND NC PT US LEVEL.0 (0), ALL (1), r.only.0 (2), LEVEL.0 (0) r.only.a (3), Status (4), no.acc (5) This parameter controls access via the drive keypad as follows: Value Text Function 0 Menu 0 (LEVEL.0) All writable parameters are available to be edited but only parameters in Menu 0 are visible. 1 All Menus (ALL) All writable parameters are visible and available to be edited. 2 Read-only Menu 0 (r.only.0) All parameters are read-only. Access is limited to Menu 0 parameters only. 3 Read-only (r.only.a) All parameters are read-only however all menus and parameters are visible. 4 Status Only (Status) 5 No Access (no.acc) The keypad remains in status mode and no parameters can be viewed or edited. The keypad remains in status mode and no parameters can be viewed or edited. Drive parameters cannot be accessed via a comms/fieldbus interface in the drive or any option module {01.005} Jog Reference RW Num US 0.00 to Hz 1.50 Hz Defines the reference when jog is enabled. Unidrive M Quick Start Guide 35

36 {07.007} Analog Input 1 Mode RW Txt US 4-20.S (-6), 20-4.S (-5), 4-20.L (-4), 20-4.L (-3), 4-20.H (-2), 20-4.H (-1), 0-20 (0), 20-0 (1), 4-20.tr (2), 20-4.tr (3), 4-20 (4), 20-4 (5), Volt (6) Defines the mode of analog input 1. The table below gives all the possible analog input modes. Volt (6) Value Text Function S Stop on loss S Stop on loss L 4-20 ma switching to equivalent of 4 ma input current on loss L 20-4 ma switching to equivalent of 20 ma input current on loss H 4-20 ma hold at level before loss on loss H 20-4 ma hold at level before loss on loss ma ma tr 4-20 ma trip on loss tr 20-4 ma trip on loss ma no action on loss ma no action on loss 6 Volt Voltage NOTE In 4-20 ma and 20-4 ma modes loss of input is detected if the current falls below 3 ma. NOTE If both analog inputs (A1 and A2) are to be set-up as voltage inputs, and if the potentiometers are supplied from the drive's +10 V rail (terminal T3), they must have a resistance >4 kω each {01.010} Bipolar Reference Enable RW Bit US Off (0) or On (1) Off (0) Pr determines whether the reference is uni-polar or bi-polar. See Minimum Reference Clamp (00.001). Allows negative speed reference in keypad mode. 36 Unidrive M Quick Start Guide

37 {01.021} Preset Reference 1 RW Num US ±VM_SPEED_FREQ_REF Hz 0.00 Hz If the preset reference has been selected (see Pr ), the speed at which the motor runs is determined by these parameters. See Drive Configuration (00.005) {11.030} User Security Code RW Num ND NC PT US If any number other than 0 is programmed into this parameter, user security can be applied so that no parameters except Pr can be adjusted with the keypad. When this parameter is read via a keypad it appears as zero. Refer to the Drive User Guide for further information {01.051} Power-up Keypad Control Mode Reference RW Txt ND NC PT US Reset (0), Last (1), Preset (2) Reset (0) Defines which value of keypad control mode reference is displayed at power-up. Value Text Description 0 Reset Keypad reference is zero 1 Last Keypad reference is the last used value 2 Preset Keypad reference is copied from Preset Reference 1 (00.018) {02.004} Ramp Mode Select RW Txt US Fast (0), Std (1), Std.bst (2), Std (1) Fst.bst (3) Defines the mode used by the ramp system. 0: Fast ramp 1: Standard ramp 2: Standard ramp with motor voltage boost Unidrive M Quick Start Guide 37

38 3: Fast ramp with motor voltage boost Fast ramp is linear deceleration at programmed rate, normally used when a braking resistor is installed. Standard ramp is controlled deceleration to prevent DC bus over-voltage trips, normally used when there is no braking resistor installed. If a high motor voltage mode is selected, deceleration rates can be faster for a given inertia but motor temperatures will be higher {02.002} Ramp Enable RW Bit US Off (0) or On (1) On (1) Setting Pr to 0 allows the user to disable the ramps. This is generally used when the drive is required to closely follow a speed reference which already contains acceleration and deceleration ramps {11.042} Parameter Cloning RW Txt NC US* None (0), Read (1), Program (2), None (0) Auto (3), Boot (4) * Only a value of 3 or 4 in this parameter is saved. If Pr is equal to 1 or 2, this value is not transferred to the EEPROM or the drive. If Pr is set to a 3 or 4 the value is transferred. Parameter string Parameter value Comment None 0 Inactive Read 1 Read parameter set from the NV Media Card Program 2 Programming a parameter set to the NV Media Card Auto 3 Auto save Boot 4 Boot mode For further information, please refer to Chapter 9 NV Media Card Operation on page Unidrive M Quick Start Guide

39 {06.001} Stop Mode RW Txt US CoASt (0), rp (1), rp.dc I (2), dc I (3), td.dc I (4), dis (5) rp (1) CoASt (0), rp (1), rp.dc I (2), dc I (3), td.dc I (4), dis (5), No.rP (6) Defines how the motor is controlled when the run signal is removed from the drive. Value Text Description 0 Coast Coast stop 1 rp Ramp stop 2 rp.dci Ramp stop + 1 second dc injection 3 dc I Injection braking stop with detection of zero speed 4 td.dci Timed injection braking stop 5 Dis Disable 6 No.rP No ramp ( mode only) See the Drive User Guide for further information {05.013} Dynamic V To F Select / Flux Optimisation Select RW Num US 0 to 1 0 Set to 1 to enable Dynamic V to F mode. 0: Fixed linear voltage to frequency ratio (constant torque - standard load) 1: Voltage to frequency ratio dependant on load current. This gives a higher motor efficiency {06.009} Catch a Spinning Motor RW Txt US dis (0), Enable (1), Fr.Only (2), dis (0) Rv.Only (3) If the drive is to be configured in fixed boost mode (Pr = Fd or SrE) with catch a spinning motor software enabled, an autotune (see Pr on page 42) must be carried out to measure the motor's stator resistance beforehand. If a stator resistance is not measured, the drive may trip on 0 V or OI.AC while trying to catch a spinning motor. Pr Text Function 0 Dis Disabled 1 Enable Detect all frequencies 2 Fr.Only Detect positive frequencies only 3 Rv.Only Detect negative frequencies only Unidrive M Quick Start Guide 39

40 {08.005} Digital Input 5 Mode RW Txt US Input (0), th.sct (1), th (2), th.notr Input (0) (3), Fr (4) This parameter selects the function of Digital Input 5. Value Text Function 0 Input (0) Digital input 1 th.sct (1) Temperature measurement input with short circuit detection (Resistance <50 Ω ) 2 th (2) Temperature measurement input without short circuit detection but with th trip 3 th.notr (3) Temperature measurement input with no trips 4 Fr (4) Frequency input {08.091} DO1 Control (terminal 10) RW Num US Defines the behaviour of digital output 1. Value Description User defined by Digital IO1 Source/Destination A, Digital IO2 Source/Destination A, 0 Relay 1 Output Source A, or Relay 2 Output Source A. 1 Drive running signal (RUN) 2 Frequency arrived signal (FAR) 3 Frequency level detection signal (FDT1) 4 Frequency level detection signal (FDT2) 5 Overload detection signal () 6 Power off state (LU) 7 External fault stop (EXT) 8 Frequency upper limit (FHL) 9 Frequency lower limit (FLL) 10 Drive running at zero frequency 14 Drive (RDY) 15 Drive OK 18 Brake release 19 Torque limiting (Valid while the torque is limited by torque limiting value 1/2) 20 Forward or reverse 21 Motor 1 or 2 40 Unidrive M Quick Start Guide

41 {07.055} Analog Output 1 Control RW Txt US 0 to 14 0 Defines the functionality of Analog Output 1. Value Description 0 User defined by Analog Output 1 Source A 1 Frequency output 2 Frequency reference 3 Motor speed 4 Current Magnitude 6 Torque output 7 Torque current output 8 Voltage output 9 DC bus voltage (0~800 V) 10 Analog Input 1 11 Analog Input 2 12 Power output (0~2 x Pe) 13 Torque limitation 14 Torque reference (0~300 %) {05.018} Maximum Switching Frequency RW Txt US (0), 1 (1), 2 (2), 3 (3), 4 (4), 6 (5), 8 (6), 12 (7), 16 (8) khz 3 (3) khz 2 (2), 3 (3), 4 (4), 6 (5), 8 (6), 12 (7), 16 (8) khz Defines the maximum switching frequency that can be used by the drive. Pr Text Description Hz switching frequency khz switching frequency khz switching frequency khz switching frequency khz switching frequency khz switching frequency khz switching frequency khz switching frequency khz switching frequency See the Drive User Guide for drive derating data. Unidrive M Quick Start Guide 41