Magnetic Field Mapping System MMS-1-RS KEY FEATURES:

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1 KEY FEATURES: Maximal Scanning volume (X x Y x Z): - standard: 135 x 135 x 135 mm 3 - optional: 500 x 500 x 135 mm 3 Scanning speed: - standard: adjustable, up to 50 mm/s - optional: adjustable, up to 100 mm/s Incremental rotational encoder for motor control feedback Scanning spatial resolution: down to 5 µm (down to 1 µm with incremental encoder) Point-to-point and continuous (on-the-fly) scanning Absolute magnet positioning utilizing Tactile (Touch) Sensor Rotation stage for the magnet under test with multi-jaw scroll chuck 3-axis fully integrated CMOS Hall probe (Bx, By, Bz) with the spatial resolution (By: 0.03 x x 0.03mm 3 ; Bx and Bz: 0.15 x 0.01 x 0.15 mm 3 ) and high angular accuracy (orthogonality error less than 0.1 ) Up to 4 selectable magnetic field measurement ranges Accuracy of magnetic field measurement: better than 0.1% User s calibration of probe s sensitive area and of Hall sensor orthogonality utilizing a current conducting filament tool DC and AC field measurements from DC to 2.5kHz (-3dB point); option: up to 25kHz for 3-axis probe and 75 khz for 1-axis probe Protection cabinet for safety operation Easy to use software on MS Windows platform Color coded 2D and 3D isometric representation of the magnetic field Figure 1: Scanning system MMS-1-RS with integrated rotation stage for the magnet under test and on-screen display of the magnetic field and magnetic angle of a permanent magnet in 3D and 2D Page 1/5

2 DESCRIPTION: The recently improved version of the SENIS Magnetic Field Mapping System MMS-1-RS allows a user to perform a fast, high resolution mapping of the magnetic field around an electromagnet or permanent magnet. The map of the magnetic field can be presented in the form of color coded 2D or 3D isometric visual display on a PC screen, as a table of numerical values of the three components, as the total magnetic field value, etc. Due to the unique features of the applied fully integrated CMOS Hall probe, all three components of the magnetic field (Bx, By, Bz) are measured simultaneously at virtually the same point. Optionally, a Hall probe can provide up to four adjustable magnetic field measuring ranges. The mapping system is controlled by an extremely easy-touse-software built on MS Windows platform and LabVIEW. the mapper coordinate system that is defined by three optical boundary switches (one for each moving direction). A Tactile Sensor (available as option) prevents a mechanical probe damage. It serves as an emergency stop triggered, whenever an object is touched by the probe during the measurement process. The touch sensor is also utilized for the absolute positioning of measured objects. When touching with probe the characteristic reference points of the measured object, the mapper captures (through touch sensor) the measured object geometry and the absolute position of measured object relative to the mapper coordinate system. At a measurement start, the probe moves automatically to its Home position. The coordinates of the Home position are stored relative to Figure 2: Optical Boundary Switch (left), Tactile Sensor (right) Figure 3: Scanning system MMS-1-RS equipped with the protection cabinet Page 2/5

3 The standard system consists of the following six modules: 1. High accuracy 3-axis SENIS Magnetic Field Transducer 2. Multifunction DAQ NI 6212, which controls the motor drivers for all three mechanical axes and for rotation stage, receives data from transducer and sends them to a computer. DAQ uses an USB connection to interface with a PC 3. Step motor drivers SSMD, which control the movements of the platform 4. Cartesian moving platform CMP, with the 3-axis Hall probe attached to it 5. Emergency Stop safety equipment 6. Personal Computer (PC) Options: 1. Tactile sensor as: - emergency stop provision and - absolute positioning of measured objects 2. Incremental Rotational Encoder for step motor drivers, to provide a step motor control feedback (feeding the encoder signal back into the control software module) 3. Protection Cabinet (to satisfy the CE directives for the production environments) 3-axis Magnetic Field Transducer High level analog voltages proportional to the measured magnetic field components (Bx, By, Bz) Personal Computer Data Control 3D Cartesian Moving Platform (CMP) Motor Driver Multifunction DAQ Drive control, data acquisition & visualization, setup & report generation Figure 4: Block-diagram of the magnetic field mapping system MMS-1-RS The SENIS calibration procedure for the magnetic field mapping system has been derived from approved technical standards and is made with instrumentation calibrated under these standards. Page 3/5

4 SYSTEM SPECIFICATIONS: Mechanical Specifications: Parameter The dimensions of the mechanical part of the scanner Total system weight Maximal scanning volume (XxYxZ) Minimal distance of MFSV (Magnetic Field Sensitive Volume) from the magnet surface Maximal scanning speed Minimal distance between two measurements (spatial resolution) Hall Probe positioning accuracy and repeatability Start-up time from cold start till availability for measurement Shut down time Recovery time from an emergency stop Values 400 mm x 350 mm x 650 mm Mechanical part: 26 kg Electronic module: 7 kg Personal Computer: 2 kg Standard: 135 x 135 x 135 mm 3 Optional: 500 x 500 x 135 mm mm (if the 03A Hall probe is applied) 0.3 mm (if the 03G Hall probe is applied as an option) Standard: 50 mm/s in SCANNING ON THE FLY mode (continuous scanning) Optional: 100 mm/s with incremental encoder (option) Standard: 5 μm Optional: 1 μm with incremental encoder 5 μm < 3 min < 1 min < 1 min Magnetic Field Measurement Specifications: Parameter Magnetic field measurement range Standard: one (fixed) measuring range Optional: Multiple selectable measuring ranges (up to 4) Magnetic measurement resolution Accuracy of the magnetic field measurement Measurement sampling rate Magnetic field Frequency Bandwidth Values ± 20 mt ± 50 mt ± 100 mt ± 200 mt ± 500 mt ± mt ± mt better than 0.02% for measurement range 200mT better than 0.05% for measurement range 100mT better than 0.1% > 60 ksamples/s, for 3-channels acquisition > 200 ksamples/s, for 1-channel acquisition DC to 2.5 khz (-3dB point) Optional: DC to 25kHz for 3-axis, i.e. to 75kHz for 1-axis (-3dB) Page 4/5

5 SOFTWARE: The user-friendly software, based on LabVIEW on MS Windows platform, offers the following features: Automatic color coding of magnetic field with appropriate legend Magnetic field and magnetic angle measurement presentation Report generation Measurement range selection User defined scanning area and resolution Zoom and rotate 2D and 3D image Movable cursor displaying X and Y coordinate and magnetic flux density value Calibration Mode Probe returns to the start measuring point after the full scan is performed and much more. TYPICAL APPLICATIONS: Measurement of all three components of magnetic field (Bx, By, Bz), magnetic angle measurement, peak and zero value detection of magnetic encoders, counting the number of magnetic poles, etc. Quality assessment tool in production, for assemblies such as loudspeakers, single and multipole permanent magnets, photocopier rollers and magnetic ribbons, etc. Detection of cracks in permanent magnets Development of magnet systems AC magnetic field mapping Application in laboratories and in production lines, etc. RECOMMENDED ACCESSORIES: Rotating stage for the magnet under test, including the control integrated into the software Incremental rotational encoder Tactile Sensor Multi-jaw scroll chuck as very precise magnet holder Magnet positioning tools (for absolute magnet positioning) Zero Gauss Chamber (ZGC) Tools for an in-filed calibration of the Hall probe magnetic field sensitive area position. Calibration tool consists of current conducting Cu-layer on a PCB, with precisely measured coordinates of its axis. The calibration is achieved by mapping of the well-defined magnetic field above (near proximity) the current conducting Cu-layer. The obtained positions of zerocrossings of Bz component of magnetic field are then compared to the precisely measured coordinates of the current conducting Cu-layout and the difference is used for the Hall probe calibration. Page 5/5

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