Quick Start Guide. Unidrive M200/201. Frame sizes 1 to 4. Flexible machine integration through communications. Part Number: Issue: 5

Transcription

1 Quick Start Guide Unidrive M00/0 Frame sizes to Flexible machine integration through communications Part Number: Issue:

2 This guide is intended to provide basic information required in order to set-up a drive to run a motor. For more detailed installation information, please refer to the Unidrive M00 / 0 User Guide which is available to download from: or manuals.aspx. Warnings, Cautions and Notes A Warning contains information which is essential for avoiding a safety hazard. WARNING CAUTION NOTE WARNING A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment. A Note contains information, which helps to ensure correct operation of the product. This guide does not include safety information. Incorrect installation or operation of the drive, could cause personnel injury or equipment damage. For essential safety information, please refer to the Unidrive M00 / 0 User Guide or the safety booklet supplied with the drive. Copyright July 0

3 Contents Product information...6. Ratings... 6 Options... 3 Mechanical installation...8 Electrical installation...0. AC supply requirements External braking resistor Ground leakage.... Control terminal configurations and wiring EMC... 3 Keypad and display.... Saving parameters Restoring parameter defaults Basic parameters (Menu 0) Menu 0: Basic parameters... Running the motor NV Media Card Operation...33 UL listing information...3. General Mounting Environment Electrical ratings Opening of branch circuit Electrical installation cul requirements for frame size Motor overload protection Motor overspeed protection Thermal memory retention Group installation UL listed accessories Unidrive M00-0 Quick Start Guide

4 Control Techniques Ltd The Gro Newtown Powys UK SY6 3BE Declaration of Conformity Moteurs Leroy-Somer Usine des Agriers Boulevard Marcellin Leroy CS00 6 Angoulême Cedex France This declaration applies to Unidrive M variable speed drive products, comprising models numbers as shown below: Maaa-bbcddddd Valid characters: aaa 00, 0, 00, 0, 300, 00 bb 0, 0, 03, 0, 0, 06, 0, 08 c,,, or 6 000, 000, 00033, , 0008, 0003, 000, 0003, 00033, 000, 000, 0006, , 0003, 000, 0000 ddddd 0033, 003, 000, , 0000, 0006, 000, 000, , 000, 000, 0030, 000, 00330, 0030, 000, 000, , 000, 000, 00380, 000, 000, 000, 0060, 00660, 000, 000, 00830, , 00860, 060, 030, 030, 00 The AC variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonized standards: EN :00 EN :00 EN :00 EN :00 EN :006 EN :008 Adjustable speed electrical power drive systems - safety requirements - electrical, thermal and energy Adjustable speed electrical power drive systems. EMC product standard including specific test methods Electromagnetic compatibility (EMC). Generic standards. Immunity standard for industrial environments Electromagnetic compatibility (EMC). Generic standards. Emission standard for industrial environments Electromagnetic compatibility (EMC), Limits, Limits for harmonic current emissions (equipment input current <6 A per phase) Electromagnetic compatibility (EMC), Limits, Limitation of voltage fluctuations and flicker in low-voltage supply systems for equipment with rated current <6 A EN :006 Applicable where input current <6 A. No limits apply for professional equipment where input power > kw. Unidrive M00-0 Quick Start Guide

5 These products comply with the Low Voltage Directive 006//EC, the Electromagnetic Compatibility Directive 00/08/EC. T. Alexander VP Technology Date: th May 0 Place: Newtown, Powys. UK These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters. The drives must be installed only by professional assemblers who are familiar with requirements for safety and EMC. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used. Refer to the User Guide. An EMC Data Sheet is also available giving detailed EMC information. Unidrive M00-0 Quick Start Guide

6 Product information. Ratings Model Input phases Max. cont input current Max input fuse rating Nominal cable size European USA Ph 3 Ph Input Output Input Output Max. cont output current Output current Nominal power Motor power ph A A A mm mm AWG AWG A kw hp / 3.3/ / 3 8.3/ / 3 0./ / 3./.3 0./. / / 3 8./ / 3 3./. 0. 0/ / 3 3./6. 0 / NOTE The nominal cable sizes shown in the table above, are provided as a guide only. Ensure that the cables used conform to the local wiring regulations. 6 Unidrive M00-0 Quick Start Guide

7 Figure - Model number structure Derivative Electrical Specifications M A Product line: Frame size: Voltage rating: - 00 V (00-0 ± 0 %) - 00 V (00-0 ± 0 %) - 00 V ( ± 0 %) - V (00 - ± 0 %) 6-60 V (00-60 ± 0 %) Drive Format : A AC in AC out Current Rating : Heavy Duty current rating x0 Options Table. System Integration (SI) option module identification Type Option module Color Name Further details Purple SI-PROFIBUS Medium Grey SI-DeviceNet Fieldbus Light Grey SI-CANopen See relevant option module User Guide Beige SI-Ethernet Brown Red SI-EtherCAT Automation (I/O expansion) Orange SI-I/O Unidrive M00-0 Quick Start Guide

8 Table. AI Backup adaptor Type Option module Name Further Details Communications AI-8 Adaptor See Drive User Guide Backup AI-Backup Adaptor 3 Mechanical installation The drives can be panel mounted with 0 mm space between the drives. For further information on mechanical installation refer to the Drive User Guide. A B A M mm (0.3 in) Cover release H M B W M D To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip by approximately 30 in a counter clockwise direction, and then slide the cover down. Drive H W D M M A B Size mm in mm in mm in mm in mm in mm in mm in mm in Unidrive M00-0 Quick Start Guide

9 Table 3- Table 3- Figure 3- Tools required Tool Location Size Size Size 3 Size Small terminal screwdriver Control, relay terminals 3 mm Flat-bladed screwdriver Power terminals mm Flat-bladed screwdriver Terminal cover Pozidrive screwdriver AC power terminals Pozidrive screwdriver Power terminals Torx 0 driver EMC & MOV screws Torx driver Fan screw Torx 0 driver Fan screw Recommended torque settings Terminal block Model size Torque settings description Control terminals 0. N m (0. Ib ft) All Relay terminals 0. N m (0.3 Ib ft) 0. N m (0.3 Ib ft) Power terminals, 3,. N m (.03 Ib ft) Feature diagram (size shown) Key. Rating label (On side of drive). Identification label. Relay connections. Control connections 6. Braking terminal. Internal EMC filter screw 8. DC bus +. DC bus - 0. Motor connections. AC supply connections. Ground connections Unidrive M00-0 Quick Start Guide

10 Electrical installation An overlay of the electrical connections / terminals is included on the back page of this manual.. AC supply requirements Voltage: 00 V drive: 00 V to 0 V ±0 % 00 V drive: 00 V to 0 V ±0 % 00 V drive: 380 V to 80 V ±0 % Number of phases: 3 Maximum supply imbalance: % negative phase sequence (equivalent to 3 % voltage imbalance between phases). Frequency range: 8 to 6 Hz. For UL compliance only, the maximum supply symmetrical fault current must be limited to 00 ka. NOTE On the size 0 V drives or when connecting single phase to a dual rated 00 V unit, the supply should be connected to L and L3.. External braking resistor WARNING Overload protection When an external braking resistor is used, it is essential that an overload protection device is incorporated in the braking resistor circuit; as shown in the electrical diagram on the back cover... Minimum resistance values and peak power rating for the braking resistor at 0 C (0 F) Table - Braking resistor resistance and power rating (00 V) Model Minimum resistance* Ω Instantaneous power rating kw Continuous power rating kw Unidrive M00-0 Quick Start Guide

11 Table - Braking resistor resistance and power rating (00 V) Model Table -3 Braking resistor resistance and power rating (00 V) * Resistor tolerance: ±0 % Minimum resistance* Ω Instantaneous power rating kw Continuous power rating kw Model Minimum resistance* Ω Instantaneous power rating kw Continuous power rating kw Unidrive M00-0 Quick Start Guide

12 .3 Ground leakage The ground leakage current depends upon whether the internal EMC filter is installed or not. The drive is supplied with the filter installed. Instructions for removing the internal filter are given in section.. Internal EMC filter on page 3. With internal filter installed: Size :. ma* AC at 30 V 0 Hz (line to line supply, star point ground). ma* AC at 30 V 0 Hz (line to neutral supply, star point ground) Size :.36 ma* AC at 0 V, 0 Hz ( phase, line to line supply, star point ground) 6. ma* AC at 0 V, 0 Hz ( phase, line to neutral supply, star point ground).3 ma* AC at 30 V, 0 Hz (3 phase supply, star point ground). ma* AC at 30 V, 0 Hz ( phase, line to neutral supply, star point ground).6 ma* AC at 00 V, 0 Hz (3 phase supply, star point ground) Size 3:. ma* AC at 00 V 0 Hz (star point ground). ma* AC at 00 V 0 Hz (corner ground) Size : ma* AC at 30 V 0 Hz (3 phase, star point ground) 6.8 ma* AC at 30 V 0 Hz ( phase, line to line supply, star point ground) 30 ma* AC at 30 V 0 Hz ( phase, line to neutral supply, star point ground) 0 ma* AC at 00 V 0 Hz (3 phase, star point ground) *Proportional to the supply voltage and frequency. With internal filter removed: Size : <. ma (line to line supply, star point ground) < ma (line to neutral supply, star point ground) Size : <. ma (line to line supply, star point ground) <. ma (line to neutral supply, star point ground) Size 3: <3.3 ma (star point ground) <. ma (corner ground) Size : NOTE < 3. ma (star point ground) The above leakage currents are just the leakage currents of the drive with the internal EMC filter connected and do not take into account any leakage currents of the motor or motor cable. WARNING WARNING When the internal filter is installed the leakage current is high. In this case a permanent fixed ground connection must be provided, or other suitable measures taken to prevent a safety hazard occurring if the connection is lost. When the leakage current exceeds 3. ma, a permanent fixed ground connection must be provided using two independent conductors each with a cross-section equal to or exceeding that of the supply conductors. The drive is provided with two ground connections to facilitate this. Both ground connections are necessary to meet EN : 00. Unidrive M00-0 Quick Start Guide

13 .3. Use of residual current device (RCD) There are three common types of ELCB / RCD:. AC - detects AC fault currents. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle) 3. B - detects AC, pulsating DC and smooth DC fault currents Type AC should never be used with drives. Type A can only be used with single phase drives Type B must be used with three phase drives Only type B ELCB / RCD are suitable for use with 3 phase inverter drives. WARNING If an external EMC filter is used, a delay of at least 0 ms should be incorporated to ensure spurious trips are not seen. The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously.. Control terminal configurations and wiring Drive Configuration RW Txt PT US OL RFC-A AV (0), AI (), AV.Pr (), AI.Pr (3), Preset (), Pad (), Pad.Ref (6), E.Pot (), torque (8), Pid () AV (0) Value Text Description 0 AV Analog input (voltage) Analog input (voltage) selected by terminal (Local/Remote) AI Analog input (current) or Analog input (voltage) selected by terminal (Local/Remote) AV.Pr Analog input (voltage) or 3 presets selected by terminal 3 AI.Pr Analog input (current) or 3 presets selected by terminal Preset Four presets selected by terminal Pad Keypad reference 6 Pad.Ref Keypad reference with terminal control E.Pot Electronic Potentiometer 8 torque Torque mode, Analog input (current frequency reference) or Analog input (voltage torque reference) selected by terminal Pid PID mode, Analog input (current feedback source) and Analog input (voltage reference source) This parameter is used to automatically setup the user programmable area in the level parameter set according to drive configurations. Other default values may also be changed by drive configuration. Parameters are stored in EEPROM automatically following a configuration change. Defaults are loaded before drive configuration changes are made. Defaults loaded are defined by Defaults Previously Loaded (.06). Unidrive M00-0 Quick Start Guide 3

14 Action will only occur if the drive is inactive, not in UU state and no User Actions are running. Otherwise, the parameter will return to its pre altered value on exit from edit mode. All parameters are saved if this parameter changes. Figure - Pr = AV (0 Hz) 0k 0k 0V Voltage speed reference input (AI ) + 0 V output Voltage speed reference input (AI ) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable 3 Run forward Run reverse Analog input / input select Unidrive M00-0 Quick Start Guide

15 Figure - Pr = AV (60 Hz) 0k 0k 0V Voltage speed reference input (AI ) + 0 V output Voltage speed reference input (AI ) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Not stop Figure -3 Pr = AI (0 Hz) 3 Run Jog forward Analog input / input select 0V Current speed reference input Current speed reference input (AI ) + 0 V output 0k Voltage speed reference input (AI ) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable 3 Run forward Run reverse Analog input / input select Unidrive M00-0 Quick Start Guide

16 Figure - Pr = AI. (60 Hz) Current speed reference input 0V Current speed reference input (AI ) + 0 V output 0k Voltage speed reference input (AI ) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Not stop 3 Run Jog forward Analog input / input select Figure - Pr = AV.Pr (0 Hz) 0k 0V Voltage speed reference input (AI ) + 0 V output Reference select Analog output (motor frequency) + V output 0 3 Digital output (zero frequency) Drive enable Run forward Run reverse Reference select Terminal Terminal Reference selected 0 0 Analog reference (0.036) 0 Preset speed (0.0) 0 Preset speed 3 (0.03) Preset speed (0.0) 6 Unidrive M00-0 Quick Start Guide

17 Figure -6 Pr = AV.Pr (60 Hz) 0k 0V Voltage speed reference input (AI ) + 0 V output Reference select Analog output (motor frequency) + V output 0 3 Digital output (zero frequency) Not stop Run Jog forward Reference select Terminal Terminal Reference selected 0 0 Analog reference (0.036) 0 Preset speed (0.0) 0 Preset speed 3 (0.03) Preset speed (0.0) Figure - Pr = AI.Pr (0 Hz) Current speed reference input 0V Current speed reference input (AI ) + 0 V output Reference select Analog output (motor frequency) + V output 0 3 Digital output (zero frequency) Drive enable Run forward Run reverse Reference select Terminal Terminal Reference selected 0 0 Analog reference (0.036) 0 Preset speed (0.0) 0 Preset speed 3 (0.03) Preset speed (0.0) Unidrive M00-0 Quick Start Guide

18 Figure -8 Pr = AI.Pr (60 Hz) Current speed reference input 0V Current speed reference input (AI ) + 0 V output Reference select 0 Analog output (motor frequency) + V output Digital output (zero frequency) 3 Not stop Run Jog forward Reference select Terminal Terminal Reference selected 0 0 Analog reference (0.036) 0 Preset speed (0.0) 0 Preset speed 3 (0.03) Preset speed (0.0) Figure - Pr = Preset (0 Hz) 0k 0V Voltage speed reference input (AI ) + 0 V output Reference select Analog output (motor frequency) + V output 0 3 Digital output (zero frequency) Drive enable Run forward Run reverse Reference select Terminal Terminal Reference selected 0 0 Preset speed (0.0) 0 Preset speed (0.0) 0 Preset speed 3 (0.03) Preset speed (0.0) 8 Unidrive M00-0 Quick Start Guide

19 Figure -0 Pr = Preset (60 Hz) 0k 0V Voltage speed reference input (AI ) + 0 V output Reference select Analog output (motor frequency) + V output 0 3 Digital output (zero frequency) Not stop Run Jog forward Reference select Terminal Terminal Reference selected 0 0 Preset speed (0.0) 0 Preset speed (0.0) 0 Preset speed 3 (0.03) Preset speed (0.0) Figure - Pr = Pad (0 Hz & 60 Hz) 0k 0k 0V Voltage speed reference input (AI ) + 0 V output Voltage speed reference input (AI ) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable When Pr is set to Pad, to run in reverse: Set Pr 00.0 to On The keypad reference can now be set to a negative frequency to run the motor in the reverse direction. 3 Run forward Run reverse Analog input / input select Unidrive M00-0 Quick Start Guide

20 Figure - Pr = Pad.Ref (0 Hz & 60 Hz) 0k 0k 0V Voltage speed reference input (AI ) + 0 V output Voltage speed reference input (AI ) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable 3 Run forward Run reverse Analog input / input select Figure -3 Pr = E.Pot (0 Hz) 0k 0V Voltage speed reference input (AI ) + 0 V output DOWN 0 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable When Pr is set to E.Pot, the following parameters may need to be adjusted: Pr 0.03: Motorized pot up/down rate (s/00 %) Pr 0.0: Motorized pot bipolar select (0 = unipolar, = bipolar) Pr 0.0: Motorized pot mode: 0 = zero at powerup, = last value at power-up, = zero at powerup and only change when the drive is running, 3 = last value at power-up and only change when drive is running, = zero at power-up and drive disabled, only change when the drive is running. 3 Run forward Run reverse UP 0 Unidrive M00-0 Quick Start Guide

21 Figure - Pr = E.Pot (60 Hz) 0k 0V Voltage speed reference input (AI ) + 0 V output DOWN 0 3 Analog output (motor frequency) + V output Digital output (zero frequency) Not stop Run Jog forward UP When Pr is set to E.Pot, the following parameters may need to be adjusted: Pr 0.03: Motorized pot up/down rate (s/00 %) Pr 0.0: Motorized pot bipolar select (0 = unipolar, = bipolar) Pr 0.0: Motorized pot mode: 0 = zero at powerup, = last value at power-up, = zero at power-up and only change when the drive is running, 3 = last value at power-up and only change when drive is running, = zero at power-up and drive disabled, only change when the drive is running. Figure - Pr = torque (0 Hz) Current speed reference input 0V Current speed reference input (AI ) + 0 V output 0k Torque reference input (AI ) WARNING When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr %) 0 3 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable Run forward Run reverse Torque mode select Unidrive M00-0 Quick Start Guide

22 Figure -6 Pr = torque (60 Hz) Current speed reference input 0V Current speed reference input (AI ) + 0 V output 0k Torque reference input (AI ) WARNING When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr %) 0 Analog output (motor frequency) + V output Digital output (zero frequency) Not stop 3 Run Jog forward Torque mode select Figure - Pr = Pid (0 Hz) - 0 ma PID feedback input 0-0 V PID Reference input 0V PID feedback input (AI ) + 0 V output PID reference input (AI ) When Pr is set to Pid, the following parameters may need to be adjusted: Pr.00: PID proportional gain Pr.0: PID integral gain Pr.006: PID feedback invert Pr.03: PID output upper limit (%) Pr.0: PID output lower limit (%) 0 3 Analog output (motor frequency) + V output Digital output (zero frequency) Drive enable Run forward Run reverse PID enable Unidrive M00-0 Quick Start Guide

23 Figure -8 Pr = Pid (60 Hz) 0V When Pr is set to Pid, the following parameters may need to be adjusted: - 0 ma PID feedback input 0-0 V PID Reference input PID feedback input (AI ) + 0 V output PID reference input (AI ) Pr.00: PID proportional gain Pr.0: PID integral gain Pr.006: PID feedback invert Pr.03: PID output upper limit (%) Pr.0: PID output lower limit (%) Analog output (motor frequency) + V output 0 Digital output (zero frequency) Not stop Run 3 Jog forward PID enable. EMC.. Internal EMC filter It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it. If the drive is used as a motoring drive as part of a regen system, then the internal EMC filter must be removed. The internal EMC filter reduces radio-frequency emission into the line power supply. For longer motor cables, the filter continues to provide a useful reduction in emission levels and when used with any length of shielded motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed. It is recommended that the filter be used in all applications unless the instructions given above require it to be removed, or where the ground leakage current is unacceptable... Removing the internal EMC filter The supply must be disconnected before removing the internal EMC filter. WARNING Unidrive M00-0 Quick Start Guide 3

24 Figure - Removal of the internal EMC filter (size shown) To electrically disconnect the internal EMC filter, remove the screw as shown above ()...3 Further EMC precautions Further EMC precautions are required if more stringent EMC emission requirements apply: Operation in the first environment of EN : 00 Conformity to the generic emission standards Equipment which is sensitive to electrical interference operating nearby In this case it is necessary to use: The optional external EMC filter A shielded motor cable, with shield clamped to the grounded metal panel A shielded control cable, with shield clamped to the grounded metal panel Full instructions are given in the Drive User Guide. A full range of external EMC filters are also available for use with Unidrive M00 / 0. Unidrive M00-0 Quick Start Guide

25 Keypad and display The keypad and display provide information to the user regarding the operating status of the drive and trip codes, and provide the means for changing parameters, stopping and starting the drive, and the ability to perform a drive reset. Figure - Unidrive M00 keypad detail Figure - Unidrive M0 keypad detail VAHz rpm % () The Enter button is used to enter parameter view or edit mode, or to accept a parameter edit. ( / ) The Navigation keys can be used to select individual parameters or to edit parameter values. (3) The Stop / Reset key is used to stop and reset the drive in keypad mode. It can also be used to reset the drive in terminal mode. () The Start key is used to start the drive in keypad mode. (6) The Escape key is used to exit from the parameter edit / view mode. () The Speed ref pot is used to control the speed reference in keypad mode (only on Unidrive M0). Table - Status indications String inh rdy Description The drive is inhibited and cannot be run. The Drive Enable signal is not applied to the drive enable terminal or Pr 06.0 is set to 0. The other conditions that can prevent the drive from enabling are shown as bits in Enable Conditions (06.00) The drive is ready to run. The drive enable is active, but the drive inverter is not active because the final drive run is not active Drive output stage Disabled Disabled StoP The drive is stopped / holding zero speed. Enabled S.Loss Supply loss condition has been detected Enabled dc inj The drive is applying dc injection braking Enabled Er UV The drive has tripped and no longer controlling the motor. The trip code appears on the display. The drive is in the under voltage state either in low voltage or high voltage mode. Disabled Disabled Unidrive M00-0 Quick Start Guide

26 . Saving parameters When changing a parameter in Menu 0, the new value is saved when pressing the Enter button to return to parameter view mode from parameter edit mode. If parameters have been changed in the advanced menus, then the change will not be saved automatically. A save function must be carried out. Procedure. Select Save'* in Pr mm.000 (alternatively enter a value of 000* in Pr mm.000). Either: Press the red reset button Carry out a drive reset through serial communications by setting Pr to 00 * If the drive is in the under voltage state (i.e. when the AI-Backup adaptor terminals are being supplied from a + Vdc supply) a value of 00 must be entered into Pr mm.000 to perform a save function.. Restoring parameter defaults Restoring parameter defaults by this method saves the default values in the drives memory. User security status (00.00) and User security code (00.0) are not affected by this procedure). Procedure. Ensure the drive is not enabled, i.e. terminal is open or Pr 06.0 is OFF (0). Select 'Def.0 or 'Def.60' in Pr mm.000. (alternatively, enter 33 (0 Hz settings) or (60 Hz settings) in Pr mm.000). 3. Either: Press the red reset button Carry out a drive reset through serial communications by setting Pr to 00 Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by { }). Menus can be used to configure the parameters in Menu 0. 6 Unidrive M00-0 Quick Start Guide

27 6 Basic parameters (Menu 0) Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by { }). Menus can be used to configure the parameters in Menu Menu 0: Basic parameters Parameter Minimum Reference Clamp Maximum Reference Clamp Range ( ) Default ( ) OL RFC-A OL RFC-A Type ±VM_NEGATIVE_REF_CLAMP Hz 0.00 Hz RW Num US ±VM_POSITIVE_REF_CLAMP Hz 0Hz default: 0.00 Hz 60Hz default: Hz RW Num US Acceleration Rate ±VM_ACCEL_RATE s.0 s RW Num US Deceleration Rate ±VM_ACCEL_RATE s 0.0 s RW Num US Drive Configuration AV (0), AI (), AV.Pr (), AI.Pr (3), Preset (), Pad (), Pad.Ref (6), E.Pot (), torque (8), Pid () Motor Rated Current ±VM_RATED_CURRENT A Motor Rated Speed 0.0 to rpm Motor Rated Voltage ±VM_AC_VOLTAGE_SET V Motor Rated Power Factor AV (0) RW Txt PT US Maximum Heavy Duty Rating (.03) A 0Hz default: 00.0 rpm 60Hz default: rpm 0Hz default: 0.0 rpm 60Hz default: 0.0 rpm 0V drive: 30 V 00V drive: 30 V 00V drive 0 Hz: 00 V 00V drive 60 Hz: 60 V V drive: V 60V drive: 60 V RW Num RA US RW Num US RW Num RA US 0.00 to RW Num RA US User Security Status LEVEL.0 (0), ALL (), r.only.0 (), r.only.a (3), Status (), no.acc() LEVEL.0 (0) RW Num ND NC PT 00.0 Jog Reference 0.00 to Hz.0 Hz RW Num US Analog Input Mode -0.S (-6), 0-.S (-), -0.L (-), 0-.L (-3), -0.H (-), 0-.H (-), 0-0 (0), 0-0 (), -0.tr (), 0-.tr (3), -0 (), 0- (), Volt (6) Volt (6) RW Txt US Bipolar Reference 00.0 Enable Off (0) or On () Off (0) RW Bit US Preset Reference ±VM_SPEED_FREQ_REF Hz 0.00 Hz RW Num US 00.0 User Security Code 0 to 0 RW Num ND NC PT US 00.0 Power-up Keypad Control Mode Reference Reset (0), Last (), Preset () Reset (0) RW Txt US Fast (0), Std (), Std.bst (), Fst.bst Ramp Mode Select Std () RW Txt US (3) 00.0 Ramp Enable Off (0) or On () On () RW Bit US Parameter Cloning Stop Mode Dynamic V to F Select / Flux Optimization Select None (0), read (), Prog (), Auto (3), boot () Coast (0), rp (), rp.dc I (), dc I (3), td.dc I (), dis (), No.rp (6) None (0) RW Txt NC US rp () RW Txt US 0 to 0 RW Num US Unidrive M00-0 Quick Start Guide

28 Catch A Spinning Motor Digital Input Select Digital Output Control Analog Output Control Maximum Switching Frequency dis (0), Enable (), Fr.Only (), Rv.Only (3) Input (0), th.sct (), th (), th.notr (3), Fr () 0.66 (0), (), (), 3 (3), (), 6 (), 8 (6), (), 6 (8) khz dis (0) RW Txt US Input (0) RW Txt US 0 to 0 RW US 0 to 0 RW US (), 3 (3), (), 6 (), 8 (6), (), 6 (8) khz 3 (3) khz RW Txt US Autotune 0 to 0 to 3 0 RW Num NC US Motor Rated Frequency Number of Motor Poles* 00.0 Control Mode 00.0 Low Frequency Voltage Boost Serial Baud Rate 0.0 to VM_SPEED_FREQ_REF_UNIPOLA R Hz Ur.S (0), Ur (), Fd (), Ur.Auto (3), Ur.I (), SrE () 0Hz: 0.00 Hz 60Hz: Hz RW Num RA US Auto (0) to 3 (6) Auto 0 RW Num US Ur.I () RW Txt US 0.0 to.0 % 3.0 % RW Num US 300 (0), 600 (), 00 (), 00 (3), 800 (), 600 (), 00 (6), 3800 (), 600 (8), 6800 (), 00 (0) 00 (6) RW Txt US 00.0 Serial Address to RW Num US Reset Serial Communications Brake Release Current Threshold Brake Apply Current Threshold BC Brake Release Frequency Off (0) or On () Off (0) RW ND NC 0 to 00 % 0 % RW Num US 0 to 00 % 0 % RW US 0.00 to 0.00 Hz.00 Hz RW Num US BC Brake Apply 00.0 Frequency 0.00 to 0.00 Hz.00 Hz RW Num US BC Brake Delay 0.0 to.0 s.0 s RW Num US BC Post-brake 00.0 Release Delay 0.0 to.0 s.0 s RW Num US BC Initial Direction Ref (0), For (), Rev () Ref (0) RW Txt US 00.0 BC Brake Apply Through Zero Threshold 00.0 BC Enable Frequency Controller Proportional Gain Kp Frequency Controller Integral Gain Ki Sensorless Mode Filter 0.00 to.00 Hz 0.00 Hz RW Num US dis (0), Relay (), dig IO (), User (3) to s/rad 0.00 to 6.3 s /rad (0), (), 6 (), 8 (3), (), 0 () ms dis (0) RW Txt US 0.00 s/rad RW Num US 0.0 s /rad RW Num US (0) ms RW Txt US Spin Start Boost 0.0 to RW US Parameter Action on Trip Detection Range ( ) Default ( ) OL RFC-A OL RFC-A Type 0 to 3 0 RW US 8 Unidrive M00-0 Quick Start Guide

29 Parameter Maximum Heavy 00.0 Duty Current Rating 0.00 to. A RO Num ND NC PT Software Version 0 to RO ND NC PT 00.0 User Drive Mode OPEn.LP (), RFC-A () OPEn.LP () RW Txt ND NC PT US User Security Status Range ( ) LEVEL.0 (0), ALL (), r.only.0 (), r.only.a (3), Status (), no.acc() Default ( ) OL RFC-A OL RFC-A * If this parameter is read via serial communications, it will show pole pairs. Type LEVEL.O. (0) RW Txt ND PT RW Read / Write ND No default value RO NC Read only Not copied Num PT Number parameter Protected parameter Bit RA Bit parameter Rating dependent Txt Text string Bin Binary parameter US User save PS Power-down save FI DE Filtered Destination Unidrive M00-0 Quick Start Guide

30 Figure 6- Menu 0 logic diagram Analog input / input select Analog reference Analog input Analog input mode Analog input Preset frequency reference Preset Reference Keypad reference Pr 0.00 set > AI.Pr Pr Pad Pad.Ref E. Pot tor Pid Drive Configuration AV 0 3 AI AV.Pr 6 8 Bipolar Reference Enable 00.0 Key X X Input terminals 00.XXX Read-write (RW) parameter X X Output 00.XXX terminals Read-only (RO) parameter The parameters are all shown in their default settings 30 Unidrive M00-0 Quick Start Guide

31 RUN FORWARD 3 RUN REVERSE OL, RFC-A> FREQUENCY TORQUE AT ZERO FREQUENCY 8 0 Analog outputs Digital output Maximum Reference Clamp Minimum Reference Clamp Ramp Enable Torque Mode Selector RFC-A mode only Motor parameters Ramps ~ Motor Rated Current Acceleration Rate Deceleration Rate Ramp Mode Select RFC-A Frequency-loop PIDgains Frequency Controller Proportional Gain Kp Frequency Controller Integral Gain Ki Frequency Controller 03.0 Differential Feedback Gain Kd Motor Rated Speed Motor Rated Voltage Motor Rated Power Factor OL>Motor-voltage control 0.00 Estimated Motor Speed 00.0 Control mode 00.0 Low Frequency Voltage Boost RFC-A> L L L3 _ + Drive Motor Rpm DynamicV/f Select 0.00 Power stage Maximum Switching Frequency 0.00 Output Frequency _ + RFC-A Torque Producing Current Current Magnitude U V W _ + BR Magnetising Current Resistor optional Unidrive M00-0 Quick Start Guide 3

32 Running the motor This section takes a new user through all the essential steps to running a motor for the first time. Table - Open Loop and RFC-A Action Before power up Power up the drive Enter minimum and maximum speeds Enter accel and decel rates Enter motor nameplate details Ready to autotune Detail Ensure: The drive enable signal is not given, terminal is open The run signal is not given, terminal /3 is open The motor is connected to the drive The motor connection is correct for the drive Δ or Y The correct supply voltage is connected to the drive The default setting is Open Loop vector mode. For RFC-A mode set Pr 00.0 to RFC-A, then press the stop/reset button to save the parameters. Ensure: The drive displays: Inh Enter: Minimum speed Pr (Hz) Maximum speed Pr (Hz) Enter: Acceleration rate Pr (s/00 Hz) Deceleration rate Pr (s/00 Hz) Enter: Motor rated current in Pr (A) Motor rated speed in Pr (rpm) Motor rated voltage in Pr (V) Motor rated power factor in Pr If the motor is not a standard 0/60 Hz motor, set Pr accordingly The drive is able to perform either a stationary or a rotating autotune. The motor must be at a standstill before an autotune is enabled. To perform an autotune: Set Pr = for a stationary autotune or set Pr = for a rotating autotune Close the drive enable signal (apply + V to terminal ). The Autotune drive will display Rdy. Close the run signal (apply + V to terminal or 3). The display will flash tuning while the drive is performing the autotune. Wait for the drive to display Inh and for the motor to come to a standstill. Remove the drive enable and run signal from the drive. Autotune complete When the autotune has been completed, Pr will be set to 0 Tuning of frequency controller gains (RFC-A mode only) Save parameters Save parameters Ready to run Run Increasing and decreasing speed Stopping Depending on the application, the frequency controller gains (Pr 03.00, Pr 03.0 and Pr 03.0) may need to be adjusted. Select SAVE in Pr mm.000 (alternatively enter a value of 000) and press the Stop / Reset button to save parameters. The drive is now ready to run the motor. Turning the speed potentiometer will increase and decrease the speed of the motor. To stop the motor under ramp control, open either the run forward or run reverse terminal. If the enable terminal is opened while the motor is running, the motor will coast to a stop. Pr 0 Pr 0 00Hz Pr 03 Pr 0 Mot X XXXXXXXXX No XXXXXXXXXX kg IP I.cl F C 0 s S V Hz min - kw cosφ A CN =.Nm CN =.Nm CTP- VEN PHASE =0,6A P=0W R.F 3MN R S σl S cos I.E.C 3 (8) t t 3 Unidrive M00-0 Quick Start Guide

33 8 NV Media Card Operation Figure 8- Installing the AI-Backup adaptor (SD Card) 3. Identify the two plastic fingers on the underside of the AI-Backup adaptor () - then insert the two fingers into the corresponding slots in the spring-loaded sliding cover on the top of the drive.. Hold the adaptor firmly and push the spring loaded protective cover towards the back of the drive to expose the connector block () below. Press the adaptor downwards (3) until the adaptor connector locates into the drive connection below. Figure 8- Basic NV Media Card operation Drive reads all parameters from the NV Media Card Pr = read + Pr = Prog + Programs all drive parameters to the NV Media Card NOTE Overwrites any data already in data block Drive automatically writes to the Media Card when a parameter save is performed Pr = Auto + Pr = boot + Drive boots from the NV Media Card on power up and automatically writes to the Media Card when a parameter save is performed The whole card may be protected from writing or erasing by setting the read-only flag, refer to the Drive User Guide for further information. The card should not be removed during data transfer, as the drive will produce a trip. If this occurs then either the transfer should be reattempted or in the case of a card to drive transfer, default parameters should be loaded. Unidrive M00-0 Quick Start Guide 33

34 UL listing information. General Drive sizes to have been assessed to meet both UL and cul requirements. UL listings can be viewed online at The UL file number is E30.. Mounting Drives can be installed in the following configurations: Standard or surface mounted. Refer to the Drive User Guide for further information. Bookcase mounted. Drives are mounted side by side with no space between them. This configuration minimizes the overall width of the installation..3 Environment Drives are able to meet the following UL/NEMA environmental ratings: Type. The drive must either be installed with a UL Type kit or be installed in a Type enclosure. Type. The drive must be installed in a Type enclosure. The remote keypad is rated to both UL Type and UL Type. Drives must be installed in a pollution degree environment or better.. Electrical ratings Suitable for use on a circuit capable of delivering not more than 00,000 RMS symmetrical amperes, at the rated maximum AC voltage. For information on power and current ratings, see the Drive User Guide. Fuse and circuit breaker (size only with short circuit rating of 0 ka) ratings are given in the Drive User Guide. Unless indicated otherwise in the Drive User Guide, fuses may be any UL listed Class J or CC with a voltage rating of at least 600 Vac. Unless indicated otherwise in the Drive User Guide, circuit breakers may be any UL listed type, category control number: DIVQ or DIVQ, with a voltage rating of at least 600 Vac.. Opening of branch circuit The opening of the branch-circuit protective device may be an indication that a fault has been interrupted. To reduce the risk of fire or electric shock, the equipment may be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced. Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes, or the equivalent..6 Electrical installation The following precautions must be observed: Drives are rated for use at 0 C and 0 C surrounding air temperature. Field wiring terminals are suitable for copper wire only, which must have a temperature rating of at least C. If the drive control stage is powered from an external power supply (+ V), the power supply must be listed or recognized to UL class with appropriate fusing. Ground connections must use UL listed closed loop (ring) terminals. 3 Unidrive M00-0 Quick Start Guide

35 . cul requirements for frame size For frame size, models Mxxx A, Mxxx-0 006A, Mxxx-0 003A and Mxxx-0 000A, transient surge suppression shall be installed on the line side of this equipment and shall be rated 80 Vac (phase to ground), 80 Vac (phase to phase), suitable for overvoltage category III, and shall provide protection for a rated impulse withstand voltage peak of 6 kv and a clamping voltage of maximum 00 V. NOTE Mxxx denotes M00, M0, M00, M0, M300 or M00..8 Motor overload protection All models incorporate internal overload protection for the motor load that does not require the use of an external or remote overload protection device. The protection level is adjustable and the method of adjustment is provided within instructions/manual for the product. Maximum current overload is dependent on the values entered into the current limit parameters (Motoring Current Limit (0.00), Regenerative Current Limit (0.006) and Symmetrical Current Limit (0.00) entered as percentage) and the Motor Rated Current (00.006) entered in amperes). The duration of the overload is dependent on Motor Thermal Time Constant (0.0) variable up to a maximum of 3000 seconds. The default overload protection is set such that the product is capable of 0 % of the current value entered into the motor rated current parameter for 60 seconds. The product can be connected to a motor thermistor to protect the motor, in the event of a motor cooling fan failure.. Motor overspeed protection The drive is installed with solid state motor overspeed protection. However, this feature does not provide the level of protection provided by an independent, highintegrity overspeed protection device and should not be considered as a safety function..0 Thermal memory retention Drives incorporate thermal memory retention that complies fully with the requirements of UL08C. The drive is provided with motor load and speed sensitive overload protection with thermal memory retention that complies with the US National Electrical Code (NFPA 0) clause 30.6 and Underwriters Laboratories Standard UL08C, clause 0.. (a). The purpose of this protection is to protect both drive and motor from dangerous overheating in the event of repeated overload or failure to start, even if the power to the drive is removed between overload events. For full explanation of the thermal protection system, refer to the Drive User Guide for further information. In order to comply with UL requirements for thermal memory retention, it is necessary to set the Thermal Protection Mode (0.06) to zero; and the Low Frequency Thermal Protection Mode (0.0) must be set to if the drive is operated in Heavy Duty mode. Alternatively, an external thermal sensor or switch may be used as a means of motor and drive overload protection that complies with the requirements of UL08C, clause 0.. (b). This protection method is particularly recommended where independent forced cooling of the motor is used, because of the risk of overheating if the cooling is lost. External thermal sensor The drive is provided with a means to accept and act upon a signal from a thermal sensor or switch imbedded in the motor or from an external protective relay. Refer to the Drive User Guide for further information. Unidrive M00-0 Quick Start Guide 3

36 . Group installation.. Definition Group Installation Definition: A motor branch circuit for two or more motors, or one or more motors with other loads, protected by a circuit breaker or a single set of fuses... Limitations on use All motors rated less than hp The drives may be used in group installations where each of the motors is rated hp or less. The fullload current rating of each motor must not exceed 6 A. The motor drive provides individual overload protection in accordance with the NEC clause Smallest motor protected The drives may be used in group installations where the smallest motor is protected by the branch fuses or circuit breaker. Limits on the current rating of branch circuit protective fuses and circuit breakers are given in the NEC Table: 30.. Other installations The motor drives described in this user guide are not UL listed for group installation.. UL listed accessories The following options are UL listed: AI-8 Adaptor AI-Backup Adaptor Remote Keypad UL Type kit NV Media card SI-PROFIBUS SI-DeviceNet SI-CANopen SI-Ethernet SI-EtherCAT SI-I/O 36 Unidrive M00-0 Quick Start Guide

37

38 Zero frequency Drive enable Run forward Run reverse Analog input / Analog input select Digital I/O V user Digital I/O Digital Input Digital input 3 Digital input Digital input 0 3 Analog I/O 0V Analog input + 0 V user Analog input Analog output Frequency reference Frequency reference Frequency output Drive ok Relay BR + _ DC bus/brake AC supply Motor ph/3 ph AC power supply L L L3 U V W Optional Main contactor power supply Stop Start / Reset Thermal protection device Braking resistor NOTE On the size 0 V drives or when connecting single phase to a dual rated 00 V unit, the supply should be connected to L and L