OPTIMUM PREMIUM CNC vertical machining center combines maximized productivity with low cost INCLUDING:

Transcription

1 mill F 151HSC OPTIMUM PREMIUM CNC vertical machining center combines maximized productivity with low cost Heavy type High productivity The machine frame is analysed using FEM system to ensure optimum stability of the machine Linear guiding for high rapid feed speeds in all axis Double arm gripper tool changer - 32 tool stations Optionally with spindle speed by 12'000 min -1 or 15'000 min -1 High reliability Heavily ripped, torsion-free machine basis Cast iron body made of quality Meehanite cast iron Precision ground pre-tensed high-performance ball screws in all axes Ø 36 mm x P16 X C3 Cleaning gun Chip conveyor belt design RJ45 plug connection, USB connection and power connection (230V) Coolant equipment with coolant tank of a capacity of 210 litres with chips flushing system Chips trolley Heat exchanger Spindle oil cooler Telescopic guide rail cover of all 3 axes Including 2-year Siemens warranty Warranty extension on page 5 Siemens Safety Integrated Set up with opened door including: Safety Integrated (see page 90) Residual material detection and processing ShopMill Working step programming Managing network drive 3-D Simulation Simultaneous recording SIEMENS-control SIEMENS-control SINUMERIK 828D PREMIUM Fig. F 151 HSC with optional fourth axis inclusive Spindle oil cooler 1

2 Model F 151HSC 12 Item No Model F 151HSC 15 Item No Dimensions Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz Total connected load 20 kw Milling spindle Driving motor 15 kw (S1-mode; 11 kw) Torque driving motor 80 Nm Spindle seat SK 40 DIN Milling accuracy Repeating accuracy ± mm Positioning accuracy ± mm Tool changer Number of tool stations 32 tools Tool diameter max. 80 mm Tool length 300 mm Tool weight max. 8 kg Time - tool changing Tool to tool 2 seconds Travels X axis 800 mm Y axis 500 mm Z axis 500 mm Feed drive axes Milling feed X / Y / Z axis 12'000 mm/min. Rapid feed X / Y / Z axis 32'000 mm/min. Speed range Speed F 151HSC 12 12'000 min -1 Speed F 151HSC 15 15'000 min -1 Pneumatic air pressure 6 bars Air consumption 400 l/min. Milling table Distance spindle - table mm Throat depth 595 mm Table length x width 900 x 520 mm T-slot size / number / distance 16 mm / 5/ 63 mm Load (max.) 450 kg Dimensions Length x width x height 2'500 x 2'644 x 2'922 mm Total weight 5'000 kg Starter kit SK 40 / DIN Item No Starter kit ISO40/DIN on page 7 Standard equipment Coolant gun Chip flushing system Halogen illumination 6 pcs. machine feet Spindle oil cooler Chip conveyor belt design Chips trolley RS232 / ETHERNET Heat exchanger High-pressure pump internal 20 bars Automatic lubrication system 2

3 mill F 151HSC Standard equipment Cast iron body made of quality Meehanite cast Servo motors Mounted directly improves the positioning accuracy Spindle ISO 40 DIN Spindle speed optionally 12'000 min -1 or 15'000 min -1 Linear guidings for high rapid traverse speeds all three axis 32'000 min -1 in all three axis Machine base Cast in quality ribbed design Machine feet 6 pieces Optimal alignment of the machine Heat exchanger Efficient and integrated heat transfer from the control cabinet Prevents interference which are caused from the overheated electrical and CNC components Tool changing system Tool changer double arm gripper - 32 tool stations Max. tool length 300 mm Handwheel Electronic Portable Reduced the setup time Emergency stop push button Enablingswitch Automatic lubrication system Float switch senses the amount of oil At low oil level, an acoustic signal sounds To prevent damage to the machine Milling table Massive, accurate and largely dimensioned Mounting base surface 900 x 520 mm Precision ground 4 T slots Laser measurement Guaranteed repeatability and positioning 3

4 Optional ACCESSORIES 6 Oil separator 7 Power transformer 5 Preamble Air conditioning 1 Coolant through spindle 2 Fourth and fifth axis 3 Measuring sensor 4 Tool control system Milling Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Spindle internal cooling CTS 70 bar as external unit; tank capacity 165 l Turning Fourth axis complete set Machine preparation - fourth axis including 3 jaw chuck Ø 150 mm, tailstock, SIEMENS motor, installation Crash-proof software Fifth axis complete set including 3 jaw chuck Ø 175 mm, tailstock, SIEMENS motor, installation Machine preparation - fifth axis Touching measuring sensor for tool setting Renishaw TS 27R Touching measuring sensor with optical signal transmission Renishaw OMP60 Standard measuring sensor, precise tool length and diameter measurement, exam rotating tools without wear of tool or stylus Infrared transmission over 360 at an angle of 90 to spindle axis, setup times reduced by up to 90%, reduction of scrap Software Machine preparation Renishaw OMP60 3 only available ex stock Germany Touching measuring sensor for tool setting Renishaw OTS Touching measuring sensor with optical signal transmission Renishaw OMP Measuring sensor Renishaw OTS and measuring sensor Renishaw OMP40-2 Optical tool setting sensor - no cables, compact table mounting Precise tool length and diameter measurement Automatic update of tool offsets Ultra-compact - only Ø40 mm, 50 mm long Modulated signal transmission Measuring sensor sealing class of protection IPX8,including installation Complete kit including installation Accessories Non-contact laser tool control system Renishaw NC Machine preparation Renishaw NC4 Compact, two-axis non-contact tool control system Only one M command is required Air conditioning Instead of standard equipment - heat exchanger Oil separator with a turntable, the oil removed from the coolant Capacity 1 litre per hour Power transformer for special voltages Weight 147 kg Optional accessories only available ex works. For prices and more options, contact your dealer or send us an info@optimum-maschinen.de 4

5 SIEMENS SINUMERIK 828D BASIC T The all-round talent for standard lathes Panel-based compact CNC 1 processing channel Up to 5 axis/spindles 8.4 LCD colour display S7-200 PLC Warranty extension With the warranty extension you protect your new machine for another 12 / 24 or 36 months against damages covered by warranty after the expiry of the two-year Siemens warranty. (can only be bought within the two-year Siemens warranty) Item No: 12 months; Item No months; Item No months; Item No

6 Turning in standardized machines - the SINUMERIK 828D BASIC T with its unique CNC performance is setting standards Advantage Compact, robust and maintenance-free operating panel CNC with firm system software for the technology turning Highest operating precision with 80-bit NANOFP accuracy New user interface SINUMERIK Operate, continuous for SINUMERIK 840D sl Intelligent kinematic transformations for the milling and drilling operations on the front and lateral surfaces of the workpieces ShopTurn: shortest programming time when producing individual parts and small series programguide: shortest operating time and maximum flexibility when producing parts for mass production Unique spectrum of technology cycles from the operation of any turning and milling contours with detection of residual material up to process measurement Animated elements: unique operating and programming support with moving image sequences Most modern data transfer via CompactFlash Card, USB stick and factory network (Ethernet) Easy Message: maximum machine availability by processmonitoring via text messages (SMS) Function 2 operating panel types for horizontal and vertical operating panel housings Integrated QWERTY-CNC standard keypad with short-stroke keys CompactFlash Card, USB and Ethernet interface on the operating panel front Additional Ethernet interface on the CNC rear side for firm factory networking Integrated PLC on the basis of the instruction set of the SIMATIC S7-200 with ladder diagram programming (Ladder Steps) E/A interface is based on PROFINET for the connection of the PLC peripherals and machine control panel Licensable CNC options Integrated tool management with tool lifetime control Management of spare tools (optional) User images can be projected Easy Screen Integrated data archiving procedure for simple data update Provision of repair of deficiencies for 24 months from the 2nd commissioning on for all equipment components according to the RSV work description SINAMICS S120 The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options Large range of control modes and drive near technology functions Integrated safety functions Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning) Auto configuration and auto tuning of the control functions Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level Integrated SINAMICS S120 Webserver Voltage and performance range: kw for the supply voltages 1AC 230 V, 3AC V, 3AC V Control: U/f control vector control with/without encoder servo control with/without encoder OPTIMUM machines with Sinumerik 828D Basic T L 44 L 440 L 460 L 500 L 520 S 600 7

7 Starter kit ISO40/DIN Starter kit ISO 40 / DIN Item No Collet fixture ER Consisting of: 1 pc. fixture cutter head with arbor 27 mm 1 pc. drill chuck 1-13 mm 2 pcs. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 2 pcs. Weldon 20 mm 1 pc. adapter SK 40 on MT 3 3 pc. collet fixture ER 32 1 pc. collet key ER pcs. collet kit ER 32 1 device of height adjustment 1 assembly and tool setting aid 1 pc. cone wiper 15 pcs. draw-in bolts Collet fixture key ER Collet kit ER collets, sizes Ø 1-16 mm Fixture cutter head Seat 27 mm Drill chuck Clamping range from 1-13 mm Device for height adjustment Analogue type For rapid and easy determining of the reference point in the Z axis and/or to set the tools zeroing (e.g. for milling or drilling) without damaging the workpiece Housing height 50 mm Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Assembly and tool setting aid For easy and exact setting of the tools Vertical and horizontal fixture for tools with steep taper Cone wiper Adapter SK40 on MT 3 Draw-in bolts