HARTING Rugged Indoor/Outdoor Light & Sound connections

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1 HARTING Rugged Indoor/Outdoor Light & Sound connections People Power Partnership

2 HARTING WORLDWIDE Transforming customer wishes into concrete solutions The HARTING Technology Group is skilled in the fields of electrical, electronic and optical connection, transmission and networking, as well as in manufacturing, mechatronics and software creation. The Group uses these skills to develop customized solutions and products such as connectors for energy and data transmission applications including, for example, mechanical engineering, rail technology, wind energy plants, factory automation and the telecommunications sector. In addition, HARTING also produces electromagnetic components for the automobile industry and offers solutions in the field of Enclosures and Shop Systems. The HARTING Group currently comprises 28 subsidiary companies and worldwide distributors employing a total of more than 3,000 staff. Page 2

3 HARTING Subsidiary company HARTING Representatives ALWAYS at hand, wherever our customers may be. Increasing industrialization is creating growing markets characterized by widely diverging demands and requirements. The search for perfection, increasingly efficient processes and reliable technologies is a common factor in all sectors across the globe. HARTING is providing these technologies in Europe, America and Asia. The HARTING professionals at our international subsidiaries engage in close, partnership based interaction with our customers, right from the very early product development phases, in order to realize customer demands and requirements in the best possible manner. Our people on location form the interface to the centrally coordinated development and production departments. In this way, our customers can rely on consistently high, superior product quality worldwide. we aspire to top performance. Connectors ensure functionality. As core elements of electrical and optical wiring, connection and infrastructure technologies, they are essential in enabling the modular construction of devices, machines and systems across a very wide range of industrial applications. Their reliability is a crucial factor guaranteeing smooth functioning in the manufacturing area, in telecommunications, applications in medical technology in fact, connectors are at work in virtually every conceivable application area. Thanks to the consistent further development of our technologies, customers enjoy investment security and benefit from durable, long term functionality. our claim: pushing performance. HARTING provides more than optimally attuned components. In order to serve our customers with the best possible solutions, HARTING is able to contribute a great deal more and play a closely integrative role in the value creation process. From ready assembled cables through to control racks or ready-togo control desks: Our aim is to generate the maximum benefits for our customers without compromise! QuaLity creates reliability and warrants trust. The HARTING brand stands for superior quality and reliability worldwide. The standards we set are the result of consistent, stringent quality management that is subject to regular certifications and audits. EN ISO 9001, the EU Eco-Audit and ISO 14001:2004 are key elements here. We take a proactive stance to new requirements, which is why HARTING ranks among the first companies worldwide to have obtained the new IRIS quality certificate for rail vehicles. Page 3

4 THE HARTING TECHNOLO GY GROUP Harting technology creates added value for customers. Technologies by HARTING are at work worldwide. HARTING s presence stands for smoothly functioning systems, powered by intelligent connectors, smart infrastructure solutions and mature network systems. In the course of many years of close, trust-based cooperation with its customers, the HARTING Technology Group has advanced to one of the worldwide leading specialists for connector technology. Extending beyond the basic functionalities demanded, we offer individual customers specific and innovative solutions. These tailored solutions deliver sustained effects, provide investment security and enable customers to achieve strong added value. OPTING FOR HARTING OPENS UP AN INNOVATIVE, COMPLEX WORLD OF CONCEPTS AND IDEAS. In order to develop connectivity and network solutions serving an exceptionally wide range of connector applications and task scopes in a professional and cost optimized manner, HARTING not only Machinery Telecom Transportation Assembly lines Backplanes 3D Micropackages PCB Technologies Production Technologies Metal Treatment Technologies Industrial Connectors Embedded Computing Systems Energy commands the full array of conventional tools and basic technologies. Over and beyond these capabilities, HARTING is constantly harnessing and refining its broad base of knowledge and experience to create new solutions that ensure continuity at the same time. In securing this know-how lead, HARTING draws on a wealth of sources from both in-house research and the world of applications alike. Salient examples of these sources of innovative knowledge include microstructure technologies, 3D design and construction technology, as well as high temperature or ultrahigh frequency applications that are finding use in telecommunications or automation networks, in the automotive industry, or in industrial sensor and actuator applications, RFID and wireless technologies, in addition to packaging and housing made of plastics, aluminum or stainless steel. Harting solutions extend across technology boundaries. Drawing on the comprehensive resources of the group s technology pool, HARTING devises Advanced Tools Simulation Interconnect Technologies Mechatronic Micro Structure Technologies Actuator Systems Automation Vending Systems Information Technologies Network Technologies Professional Broadcast Cable Assemblies Industrial Devices Medical Page 4

5 practical solutions for its customers. Whether this involves industrial networks for manufacturing automation, or hybrid interface solutions for wireless telecommunication infrastructures, 3D circuit carriers with microstructures, or cable assemblies for high-temperature applications in the automotive industry HARTING technologies offer far more than components, and represent mature, comprehensive solutions attuned to individual customer requirements and wishes. The range covers ready-to-use cable configurations, completely assembled backplanes and board system carriers, as well as fully wired and tested control panels. In order to ensure the future proof design of RF- and EMCcompatible interface solutions, the central HARTING laboratory (certified to EN 45001) provides simulation tools, as well as experimental, testing and diagnostics facilities all the way through to scanning electron microscopes. In the selection of materials and processes, lifecycle and environmental aspects play a key role, in addition to product and process capability considerations. The key focus is on applications in every solution approach. In this context, uncompromising, superior quality is our hallmark. Every new solution found will invariably flow back into the HARTING technology pool, thereby enriching our resources. And every new solution we go on to create will draw on this wealth of resources in order to optimize each and every individual solution. In this way, HARTING is synergy in action. Harting KNOWLEDGE IS PRACTICAL KNOW-how GENERATING SYNERGY EFFECTS. HARTING commands decades of experience with regard to the applications conditions of connectors in telecommunications, computer and network technologies and medical technologies, as well as industrial automation technologies, such as the mechanical engineering and plant engineering areas, in addition to the power generation industry or the transportation sector. HARTING is highly conversant with the specific application areas in all of these technology fields. Page 5

6 Introduction The HARTING Triad The HARTING triad - Installation Technology, Device Connectivity and Automation IT, provide clear solutions for applications in various markets. The HARTING product and services spectrum covers elec- Installation Technology Han connectors are the worldwide connector standard in industry. Han connectors impress with their rugged design, convenient handling and modularity of data, signal and power connections. Worldwide. trical and electronic connectors, device connection technology and pre-assembled cable and network components. HARTING products supply facilities and machines with data, signal and power, providing solutions for application areas including automation, energy, transportation, industrial devices, broadcast, medical, embedded computing systems, machinery and telecom. Device Connectivity DeviceCon provides a universal, innovative product portfolio of connectors and of connection technology for industrial electronic devices with degree of protection IP 20 to IP 65/IP 67 and for application within the medical and communication industry. Automation IT With its product series Ha-VIS, HARTING offers a consistent range of Ethernet network components and cabling products, which form the communication platform of convergent automation IT networks. Under Ha-VIS HARTING offers fully integrated RFID solutions. Page 6

7 Industrial Connectors Han Economic and Reliable Connections Specifications DIN EN (VDE ) Principles, requirements and tests DIN EN (VDE 0627) Connectors, Safety requirements and tests Note: The connectors included in this catalogue should not be coupled or decoupled under electrical load unless otherwise stated. The provision of protection against electric shock is the responsibility of the user. Protection can be achieved by the use of HARTING hoods and housings coupled with/or alternatively appropriate installation methods provided by the user. The female connector in a HARTING hood or housing offers finger safe protection according to relevant standards for the mating face, even in the unmated condition, unless otherwise stated. Connectors of the same or different series being mounted side by side may be protected against incorrect mating by the use of coding options. Standard DIN EN Approvals UL File No. E ( CSA File No. LR , SEV for inserts Terminations Screw terminal Crimp terminal Inserts Leading protective ground Polarised for correct mating Interchangeability of male and female inserts in hoods and housings Captive fixing screws Can be used with hoods and housings, or for rack and panel applications Hoods/Housings Standard Hoods/Housings Degree of protection IP 65 Electrical connection with protective ground High mechanical strength and vibrationresistance ensured by locking levers Spring-loaded covers in shockproof thermoplastic or metal covers, both lockable Accessories Extensive range of cable protection and sealing accessories Protective covers available Coding options for incorrect mating protection For "non standard applications" we can manufacture designs to match your requirements. Please discuss requirements with us. HARTING components help you to construct top quality products economically and in line with market requirements. Certified according to EN ISO 9001 in design/development, production, installation and servicing General information It is the customer's responsibility to check whether the components illustrated in this catalogue comply with different regulations from those stated in special fields of application which we are unable to foresee. We reserve the right to modify designs, in order to improve quality, keep pace with technological advancement or meet particular requirements in production. No part of this catalogue may be reproduced in any form (print, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without the written permission of HARTING Electric GmbH & Co. KG, Espelkamp. We are bound by the German version only. HARTING Electric GmbH & Co. KG, Espelkamp All rights reserved, including those of the translation. Page 7

8 Han DD Technical characteristics Specifications DIN EN DIN VDE 0110 Approvals,, SEV Inserts Number of contacts 72, PE Current Carrying Capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN Electrical data acc. to DIN EN A 250 V 4 kv 3 Rated current 10 A Rated voltage 250 V Rated impulse voltage 4 kv Pollution degree 3 Working current Pollution degree 2 also 10 A 230/400 V 4 kv 2 Rated voltage acc. to UL/CSA 600 V Insulation resistance Ω Material Polycarbonate Limiting temperatures - 40 O C O C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles 500 Contacts Material Copper alloy Surface - hard silver plated 3 µm Ag - hard gold plated 2 µm Au over 3 µm Ni Contact resistance 3 mω Crimp terminal - mm mm² - AWG Working current ➂ = Han 72 DD ➃ = Han 108 DD Ambient temperature Guiding pins and bushes are recommended for the following connectors: 72, 108, 144 and 216 pins ➂ = Han 72 DD ➃ = Han 108 DD Ambient temperature Page 8

9 Han DD Sizes Han 16 B + 24 B Inserts Part-Number Identification Size Male insert (M) Female insert (F) Drawing Dimensions in mm Crimp terminal Order crimp contacts sparately Size Han 16 B Size Han 24 B ) Distance for contact max. 21 mm a b Han 72 DD Han 108 DD Panel cut out for inserts for use without hoods/housings c d Han 72 DD Han DD Part-Number Identification Size Male insert (M) Female insert (F) Drawing Dimensions in mm Crimp contacts Silver plated Gold plated Wire gauge Ø Stripping length mm² AWG mm 8 mm 0.5 mm² AWG mm 8 mm 0.75 mm² AWG mm 8 mm 1.0 mm² AWG mm 8 mm 1.5 mm² AWG mm 8 mm 2.5 mm² AWG mm 8 mm FO contacts For 1 mm plastic fibre Page 9

10 Han E Technical characteristics Specifications DIN EN DIN VDE 0110 Approvals,, SEV Inserts Number of contacts 16, 24 + PE Current Carrying Capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN Electrical data acc. to DIN EN A 500 V 6 kv 3 Rated current 16 A Rated voltage 500 V Rated impulse voltage 6 kv Pollution degree 3 Pollution degree 2 also 16 A 400/690 V 6 kv 2 Rated voltage acc. to UL/CSA 600 V Insulation resistance Ω Material Polycarbonate Limiting temperatures - 40 O C O C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles 500 Contacts Material Copper alloy Surface - hard silver plated 3 µm Ag - hard gold plated 2 µm Au over 3 µm Ni Contact resistance 3 mω Crimp terminal - mm mm² - AWG Stripping length 7.5 mm Screw terminal - mm mm² - AWG Tightening/test torque 0.5 Nm - Stripping length 7.0 mm Working current Working current ➂ = Han 16 E ➃ = Han 24 E Ambient temperature Ambient temperature ➂ = Han 16 E ➃ = Han 24 E Page 10

11 Han E Inserts Number of Part-Number Identification contacts Male insert (M) Female insert (F) Drawing Dimensions in mm Crimp terminal Order contacts separately ) Distance for contact max. 21 mm Screw terminal a b c d Han E screw Han E crimp With wire protection Contact arrangement View from termination side Panel cut out for inserts for use without hoods/housings Wire gauge Part-Number Identification (mm²) Male contact (M) Female contact (F) Drawing Dimensions in mm Crimp contacts Power contacts Silver plated Operating contact Identification Relay contact Gold plated Relay contact Silver plated Crimp contact identification Identification Wire gauge Stripping length no groove mm² AWG mm no groove 0.5 mm² AWG mm 1 groove* 0.75 mm² AWG mm 1 groove 1.0 mm² AWG mm 2 grooves 1.5 mm² AWG mm 3 grooves 2.5 mm² AWG mm wide groove 3.0 mm² AWG mm no groove 4.0 mm² AWG mm * On the back crimp collar Coding pin Use of the coding pin prevents incorrect matin to other connectors of the same type. The male pin should be omitted Page 11

12 Han 6 HsB Technical characteristics Specifications DIN EN DIN VDE 0110 Approvals,, SEV Inserts Number of contacts 6, 12 (2 x 6) + PE Current Carrying Capacity The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve is therefore valid for currents which flow constantly (non-intermittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature. Measuring and testing techniques according to DIN EN Electrical data acc. to DIN EN A 490/600 V 6 kv 3 Rated current 35 A Rated voltage conductor ground 400 V Rated voltage conductor conductor 690 V Rated impulse voltage 6 kv Pollution degree 3 Working current Pollution degree 2 also 35 A 500 V 6 kv 2 Rated voltage acc. to UL/CSA 600 V Insulation resistance Ω Material Polycarbonate Limiting temperatures - 40 O C O C Flammability acc. to UL 94 V0 Mechanical working life - mating cycles 500 Contacts Material Copper alloy Surface - hard silver plated 3 µm Ag Contact resistance 1 mω Screw terminal - mm 2 6 mm² - AWG 10 - Tightening torque 1.2 Nm 1 = Wire gauge: 4 mm² 2 = Wire gauge: 6 mm² Ambient temperature Page 12

13 Han 6 HsB Size 16 B 400/690 V 35 A Inserts Part-Number Identification Size Male insert (M) Female insert (F) Drawing Dimensions in mm Screw terminal ) Distance for contact max. 21 mm Contact arrangement View termination side Panel cut out for inserts for use without hoods/housings Page 13

14 Han Standard Hoods and Housings Features For harsh environmental requirements Black Design Locking levers can be exchanged Technical characteristics Specifications DIN EN DIN VDE 0110 Material Aluminium die cast alloy Surface Powder coated Colour Black, RAL 9005 Locking element Stainless steel Lever type Han-Easy Lock Hoods/houings seal NBR Limiting temperatures - 40 O C O C Degree of protection acc. to DIN EN in locked position IP 65 Part-Number Cable Identification Low construction High construction entry Drawing Dimensions in mm Hoods Side entry Han 16 B Pg 21 M32 Side entry Han 16 B M32 Housing, bulkhead mounting With 2 locking levers _ Panel cut out Page 14

15 Han Standard Hoods and Housings Part-Number Cable Identification Low construction High construction entry Drawing Dimensions in mm Hoods Top entry Han 16 B Pg 21 Construction a b low high Top entry Han 16 B M25 M32 M40 Housings surface mounting Han 16 B xM32 1 x M32 Metal cover for hoods for housings Page 15

16 Han Standard Hoods and Housings Part-Number Cable Identification Low construction High construction entry Drawing Dimensions in mm Hood Top entry Han 24 B M32 M50 Hoods, cable to cable Han 24 B with 2 locking levers M32 M25 Han 24 B with 2 locking levers M50 Housing, bulkhead mounting With 2 locking levers _ Panel cut out Han-Easy Lock _ Double lever, black Page 16

17 Han Easy Hood Size B Features Optimised handling for big wires or multiple cables Reduced wiring times Visible wiring Integrated cable gland Cord grip Captive screws Optimised cable entry Technical characteristics Material Aluminium die-cast Surface Powder-coated RAL 9005 (black) Seal NBR Conduit adaptor POM Limiting temperatures -40 C C Degree of protection acc. to DIN IP 65 Identification Part number Size Drawing Dimensions in mm Han Easy Hood Cable seal mm Cable seal mm Cable seal mm Cable seal mm Cable seal mm _ Thread adaptor M25 M32 Han Easy Hood Side entry B Packaging content Upper hood, lower hood, 3 fixing screws, cord grip, 2 screws for clamp fixing, 2 adaptors for guide pins and bushes Size a b c 16 B 100 mm 94 mm 112 mm 24 B 108 mm mm 139 mm Page 17

18 Han Easy Hood Size B Technical Description The Han Easy Hood offers a vertical split into two shells with new assembling possibilities. Assembly processes can be changed to much more modular production steps with new logistics. The wiring can be controlled. All manual movements changed from axial to vertical processes leading to automation possibilities. 2 Nm 2 Nm A B Note when using guide pins / bushes: When using guide pins / bushes the user needs to apply the adaptors A on both sides of the insert B. The recommended tightening torque is 0.8 Nm. Afterwards the insert can be placed in the Han Easy Hood. 0.8 Nm Page 18

19 Indoor/Outdoor Ethernet & Power Solutions Configurations Housings Inserts HARTING PushPull Han 3 A M series Please contact us for other housings of Han 3 A family e.g. plastic, angled, HPR (IP 68) Data Ethernet Fibre Hybrid l RJ45 & power l LC duplex & power Power l DC: l AC: l AC / DC: l RJ45 l LC duplex l 2 x LC duplex AC / DC: 300 V / 12 A AC / DC: 300 V / 12 A 48 V / 12 A 250 V / 16 A 690 V / 16 A HARTING PushPull hood + LC duplex fibre optic insert Straight Han 3 A metal hood + 2 x LC duplex fibre optic insert HARTING PushPull hood + RJ45 insert Hybrid straight Han 3 A metal hood + LC duplex fibre optic insert + 3 power pins (AC or DC) HARTING PushPull hood + power insert Features & benefits l Standardized housings l Smallest size in IP 65 / IP 67 l Up to four standardized LC fibre optic contacts l Hybrid connectors for data & power l EasyInstallation l Advantages during maintenance l Dedicated for singlemode or multimode fibres Page 19

20 General information Test schedule Connectors used outdoors have to meet the demands set by harsh environments and rapidly changing conditions. This is the reason why special materials such as stainless steel, special coatings and seals are used for the HARTING PushPull series. The chosen materials guarantee an optimal functionality of the connectors for up to 15 years of operation in outdoor applications. The HARTING connectors pass an extensive row of laboratory tests. The results show that both the plastic and the metal housings are ideally suited for the use in outdoor applications. The test schedule includes IP testing, exposure to ozone and UV light, mixed gas and salt spray tests. The details of the tests are shown in the flow chart below: Group A Mechanical and electrical properties Damp heat, cyclic Corrosion flowing mixed gas Initial inspection - Visual inspection - Polarizing method - Contact resistance - Insulation resistance - Voltage proof (Data-, and power contact) - Impulse withstanding voltage Group B Climatic sequence Weathering and exposure to laboratory light sources UV-test Reference documents - DIN IEC Variant 1 - IEC EN (1996) - IEC test 1a (2002) - IEC , Test 11i - IEC (09/00) - IEC a (1992) - IEC f (1993) - EN (1999) - EN ISO A: EN (09/2002) - IEC , Test 11j Salt mist test, cyclic Dry heat Cold IP 65 test IP 67 test Mechanical operation Effectiveness of the coupling device IP 65 test IP 67 test Ozone resistance Dry heat Cold IP 65 test IP 67 test Mechanical operation Effectiveness of the coupling device IP 65 test IP 67 test Page 20

21 Copper connectors RJ45 Protection level IP 65 / IP 67 Mating interface RJ45 acc. to IEC Termination cross section Cat. 5 AWG 24/7... AWG 22/7 (stranded) AWG 23/1... AWG 22/1 (solid) Temperature range -40 C +70 C Flammability acc. to UL 94 V-0 UL approval (E102079) Technical characteristics HARTING PushPull connector RJ45 Locking mechanism PushPull acc. to ISO/IEC and IEC , variant mm Cable diameter Mating cycles min. 750 Housing material Plastic, black Simple tool-free field termination. Page 21

22 Copper connectors RJ45 HARTING PushPull connector RJ45, 4-pole and 8-pole, plastic Identification Part No. Drawing Dimensions in mm Connector set, Cat. 5, 4-pole incl. housing, cable gland and instruction manual Simple tool-free termination Connector set, Cat. 6, 8-pole incl. housing, cable gland and instruction manual Wire manager white Wire manager blue Crimp termination (see tooling section) Reference note: For Cat. 6 patch cords it is recommended to use 1 connector with a white wire manager and one with a blue cable manager, in order to optimise the crosstalk between different signal pairs. Protection cover for connectors with cord, IP 65 / IP Page 22

23 Copper connectors RJ45 III HARTING PushPull Compact panel feed through RJ45, plastic II I Identification Part No. Drawing Dimensions in mm Panel feed through set incl. housing and instruction manual, fixing holes M2.5 I Separate housing incl. flat sealing for direct device integration, fixing holes M2.5 II with clip without clip Panel cutting 1:2 RJ45 jacks, Cat. 5 for direct device integration, Category 5, shielded III SMD SMD through hole ) ) ) Protection cover for housing bulkhead mounting with cord IP 65 / IP 67 fixing ring for M3 Version with active locking Version with passive locking IP 40 protection cover for housing bulkhead mounting, rubber ) Packaging: Blister à 120 pieces 2) Packaging: Tape & Reel à 130 pieces Page 23

24 Copper connectors RJ45 HARTING PushPull EasyInstall panel feed through RJ45, plastic II I Identification Part No. Drawing Dimensions in mm EasyInstall panel feed through set incl. PCB and 2 RJ45 jacks I Separate housing EasyInstall II without fixing clip with fixing clip Page 24

25 Han 3A RJ45 Hybrid Han 3A RJ45, Hybrid General information With the RJ Industrial Hybrid connector, HARTING has developed an interface solution that integrates the data lines and the power supply into one connector for hybrid Ethernet networks. The connector's geometry nevertheless maintains a clear separation between the data and the power contacts. This brings a significant reduction in the costs of installation and of field devices suitable for industrial application with hybrid cabling. The panel feed through is compatible with RJ45 connectors, which means that the standard patch cables for service and test purposes can be used. The data lines are connected at the rear via an RJ45 jack, while the power lines use a cage clamp terminal. Optional the hybrid interface can be integrated in the device directly, thus preventing the use of rear side data lines. The four power contacts of the hybrid module have also been designed with HARAX rapid termination technology, allowing stranded cables of up to 1.5 mm² to be connected. Current carrying capacity Power contacts Technical characteristics Connector Degree of protection IP 65 / IP 67 Mating interface RJ45, 4-poles acc. to IEC plus 4x power Temperature range 40 C up to + 70 C Housing material Plastic version UL 94 V-0, black Metal version Zinc die-cast, grey Mating cycles min. 500 Mounting field-assembly Data Transmission performance Category 5 / Class D up to 100 MHz acc. to ISO/IEC :2002, pren Transmission rate 10/100 Mbit/s Shielding fully shielded, 360 shielding contact Cable diameter stranded AWG 24/7 AWG 22/7 solid AWG 23/1 AWG 22/1 Cable outer diameter 10.0 mm 11.0 mm Power Number of contacts 4 for cable diameter 1,5 mm² stranded Working voltage 48 V Working current see current carrying capacity 1 Temperature rise 2 Derating 3 Derating curve at I max * 0,8 (DIN IEC 512) Working current [A] Ambient temperature [ C] UL approved (E102079) Panel feed-through Mating interface extern: RJ45 female acc. to IEC plus 4 x power Mating interface intern: RJ45 female acc. to IEC x power via cable cage clamp 1.5 mm² Page 25

26 Han 3A RJ45 Hybrid Han 3A RJ45, Hybrid Identification Part No. Drawing Dimensions in mm Connector set Incl. housing and cable gland and instruction manual mating face according IEC Plastic version, black Metal version Protection cover for connector IP 65 / IP 67 without seal Plastic version, black Metal version Standard, grey Metal version M Dimensions vaild for plastic version Page 26

27 Han 3A RJ45 Hybrid I II Han 3A, Hybrid, components device side panel feed-throughs III IV Identification Part No. Drawing Dimensions in mm RJ45 female pcb layout for direct device integration solder variant SMD 90 angled ) ) I Power module with 4 contacts for direct device integration II Housing bulkhead mounting separate incl. flat seal for direct device integration Plastic version Metal version Standard III Dimensions vaild for plastic version panel feed-throughsset incl. housing bulkhead mounting and instruction manual Plastic version, black Metal version Standard IV Protection cover for panel feed-through IP 65 / IP 67 Plastic version, black Metal version Standard, grey ) Packaging: Blister à 120 pieces 2) Packaging: Tape & Reel à 130 pieces Page 27

28 Fibre optic connectors Protection level HARTING PushPull / Han 3 A 2 x LC duplex IP 65 / IP 67 Unibody / Adapter IP 20 Cable diameter HARTING PushPull mm Han 3 A 2 x LC duplex* 5 14 mm Mating cycles min. 200 Temperature range -40 C +70 C Housing material HARTING PushPull Plastic, black Han 3 A 2 x LC duplex Coated zinc die cast Flammability acc. to UL 94 V-0 Technical characteristics Han 3 A 2 x LC duplex Housing surface - Priming Chromated - Top Coat Epoxy powder paint (black) Locking element Hoods/Housings seal V2A Steel FPM The optic module is based on standardized LC connector mating face in accordance with IEC The coupling sleeve is mateable to standard LC patch cables on rear side. Small form factor (50 % compared to SC and ST ) A one-piece moulded LC body form for enhanced mechanical reliability A & B part identification on duplex in accordance with TIA 568 standard Extension cord adaptor Adaptor for easy extension of optical lines (under preparation). * cable side is delivered with sealing gland Page 28

29 Fibre optic connectors HARTING PushPull LC duplex, plastic Han 3 A 2 x LC duplex Identification Part No. Drawing Dimensions in mm HARTING PushPull LC duplex Cable side Multimode GOF Singlemode GOF Device side EasyInstall Multimode GOF Singlemode GOF easy install Panel cut out Han 3 A 2 x LC duplex Cable side Multimode GOF Singlemode GOF Device side Multimode GOF Singlemode GOF Panel cut out Page 29

30 Fibre optic connectors LC duplex Identification Part No. Drawing Dimensions in mm LC duplex Unibody Multimode GOF Singlemode GOF Adapter Multimode GOF Singlemode GOF min. max. G H J K Page 30

31 Hybrid connectors General information Han 3 A hybrid RJ45 l Field-assembly with mounting tool l Compact design and very robust housing l Suitable for termination with solid and stranded cables l Protection against direct contact on cable and device side according to EN l RJ45 Ethernet data connector with Power Pins for hybrid applications Han 3 A hybrid LC duplex l Small form factor (compared to SC and ST ) l Compact, space-saving design l Combined to only one FO-module for high mechanical load l High packing density l A & B part identification according to TIA 568 standard Page 31

32 Hybrid connectors Protection level IP 65 / IP 67 Cable diameter* Han 3 A RJ mm LC duplex 5 14 mm Sealing gland RJ45 EMC Fibre optic standard Mating cycles RJ Fibre optic 200 Temperature range -40 C +70 C Housing material Coated zinc die cast Housing surface - Priming Chromated - Top coat Epoxy powder paint (black) Locking element V2A Steel Hoods/Housings seal FPM Flammability acc. to UL 94 V-0 Technical characteristics Data part LC duplex The optic module is based on standardized LC connector mating face in accordance with IEC The coupling sleeve is mateable to standard LC patch cables on rear side. Data part RJ45 Transmission properties in accordance with Category 5 ISO/IEC :2002, corresponding to TIA/EIA 568:2002 Mating interface RJ45 in accordance with IEC Power part (available in two coded versions) Rated voltage 300 V AC/DC Rated current C No. of current carrying contacts Finger protection Cable diameter 3 ( AC: L1, PE, N or DC: V+, GND, V-) Premating PE/GND On cable and device side (acc. to EN 60529) 2.5 mm² * please contact us for other cable diameter Page 32

33 Hybrid connectors Han 3 A hybrid RJ45 Identification Part No. Drawing Dimensions in mm Han 3 A hybrid RJ45 Cable side incl. 3 x Han D male contacts AC version DC version Device side incl. 3 x Han D female contacts RJ45 jack without PCB AC version DC version PCB with 2 RJ45 jacks AC version DC version Page 33

34 Hybrid connectors Han 3 A hybrid LC duplex Identification Part No. Drawing Dimensions in mm Han 3 A hybrid LC duplex Cable side* Power: 3 x Han D male contacts Data: Multimode GOF AC version DC version Data: Singlemode GOF AC version DC version Device side Power: 3 x Han D female contacts Data: Multimode GOF AC version DC version Data: Singlemode GOF AC version DC version * cable side is delivered with sealing gland Page 34

35 Cable entry protection for metric cable entries Cable gland for metric cable entries Identification Part No. Drawing Dimensions in mm Cable gland for metric cable entries (IP 68) thread M cable diameter D SW E Nm Metal mm M EMC clamp for metric cable entries (IP 68) thread cable-ø D shield-ø B M min. max. min. max. SW E Page 35

36 Cable assemblies General information HARTING offers a wide choice of cable assemblies in either copper, hybrid (power and data) or fibre optic based around its comprehensive range of I/O connectors. These cable assemblies are manufactured using components selected from a wide range of inserts with housings available in either a metal or plastic construction. The significant range of connectors and housings available allow for customer specific applications to be fulfilled. The HARTING product portfolio offers fully assembled 100% tested cable harnesses and removes the need for on-site assembly activity. Customer specific lengths are available on request. Page 36

37 Cable assemblies Outdoor cable assembly RJ 45, 4-wire Identification Part No. Drawing Dimensions in mm HARTING PushPull Outdoor cable, RJ45, 4-wire Length: a = 1.5 m a = 3.0 m double ended a = 5.0 m a = 10.0 m a = length a = 20.0 m Outdoor cable 4-wire, RJ45, Cat. 5, PVC Length: 20 m ring Length: 50 m ring Length: 100 m ring Length: 500 m reel Wire: Overall screen: stranded tinned copper, AWG 22/7 Overall diameter: mm aluminate foil overlapped, tinned copper wire braid, braid coverage about 85 % Further cable lengths are available on request Page 37

38 Cable assemblies Outdoor cable assembly RJ 45, 8-wire Cat. 5 / Cat. 5e Identification Part No. Drawing Dimensions in mm HARTING PushPull Outdoor cable, RJ45, 8-wire Length: a = 1.5 m a = 3.0 m double ended a = 5.0 m a = 10.0 m a = length a = 20.0 m Outdoor cable 8-wire, RJ45, Cat. 5 / Cat. 5e, PVC Length: 20 m ring Length: 50 m ring Length: 100 m ring Length: 500 m reel Wire: Overall screen: bare stranded copper, AWG 26/7 aluminium bonded polyester tape and tinned copper wire braid, braid coverage about 85 % Overall diameter: mm Further cable lengths are available on request Page 38

39 Cable assemblies Outdoor cable assembly RJ 45, 8-wire Cat. 6 Identification Part No. Drawing Dimensions in mm HARTING PushPull Outdoor cable, RJ45, 8-wire Length: a = 1.5 m a = 3.0 m double ended a = 5.0 m a = 10.0 m a = length a = 20.0 m Outdoor cable 8-wire, RJ45, Cat. 6, PVC Length: 20 m ring Length: 50 m ring Length: 100 m ring Length: 500 m reel Wire: Pairs: Overall screen: bare stranded copper, AWG 27/7 aluminate foil overlapped PIMF tinned copper wire braid, braid coverage about 60 % Overall diameter: mm Further cable lengths are available on request Page 39

40 Cable assemblies Fibre optic cable assembly HARTING PushPull LC duplex multimode Identification Part No. Drawing Dimensions in mm Fibre optic cable, double ended, multimode, 62.5 µm Length: a = 1 m a = 5 m double ended a = 10 m a = 20 m a = length a = 40 m a = 50 m a = 100 m Fibre optic cable, single ended, multimode, 62.5 µm Length: a = 1 m a = 5 m Protection level: IP 65 / IP 67 a = 10 m a = 20 m a = 40 m a = 50 m single ended a = 100 m a = length Fibre optic breakout cable Length: 10 m Length: 20 m Length: 100 m PUR jacket 2-fibre multimode 62.5 µm Outer diameter: 7 mm Min. bending radius: Installation: 10.5 cm Operating: 7.0 cm Further cable lengths are available on request Page 40

41 mm² Cable assemblies Hybrid fibre optic cable assembly Han 3 A hybrid LC duplex multimode Identification Part No. Drawing Dimensions in mm Hybrid fibre optic cable, multimode, double ended 2 x G50/ x 2.5 mm² Length: a = 1 m AC version DC version double ended a = 5 m AC version DC version a = 10 m AC version DC version a = 20 m AC version DC version a = 40 m AC version DC version a = 50 m AC version DC version a = 100 m AC version DC version Hybrid fibre optic cable, multimode, single ended 2 x G50/ x 2.5 mm² Length: a = 1 m AC version DC version a = 5 m AC version DC version a = 10 m AC version DC version a = 20 m AC version DC version a = 40 m AC version DC version a = 50 m AC version DC version a = 100 m AC version DC version a = length Protection level: IP 65 / IP 67 single ended a = length Hybrid fibre optic cable Length: 10 m Length: 20 m Length: 500 m PVC jacket 2 x G50/ x 2.5 mm² Outer diameter: 12.6 mm Min. bending radius: single: 5 x OD repeated: 10 x OD Further cable lengths are available on request Page 41

42 Cable assemblies Hybrid cable assembly Han 3 A hybrid RJ45 Identification Part No. Drawing Dimensions in mm Hybrid cable, double ended, 4 x 2 x AWG 26/7 + 3 x 2.5 mm 2 Length: a = 1 m AC version DC version double ended a = 5 m AC version DC version a = length a = 10 m AC version DC version a = 20 m AC version DC version Hybrid cable, single ended, 4 x 2 x AWG 26/7 + 3 x 2.5 mm 2 Length: a = 1 m AC version DC version a = 5 m AC version DC version a = 10 m AC version DC version Protection level: IP 65 / IP 67 Data part: single ended Transmission properties in accordance with ISO/IEC :2002: Class D a = 20 m AC version DC version a = length Hybrid outdoor cable Length: 10 m Length: 20 m Length: 500 m PVC jacket 4 x 2 x AWG 26/7 + 3 x 2.5 mm² Outer diameter: 12 mm Min. bending radius: single: 5 x OD repeated: 10 x OD Further cable lengths are available on request Page 42

43 Power connectors General information Overvoltage category The overvoltage category is dependent on the mains voltage and the location at which the equipment is installed. It describes the maximum overvoltage resistance of a device in the event of a power supply system fault, e. g. in the event of a lightening strike. The corrected current carrying capacity curve is derived from this basic curve. The reasons for the correction are external factors that bring an additional limitation to the current carrying capacity, i.e. connectable wire gauge or an unequal dispersion of current. The overvoltage category affects the dimensioning of components in that it determines the clearance air gap. Pursuant to the relevant standards, there are 4 overvoltage categories. Equipment for industrial use, all HARTING industrial connectors fall into Overvoltage Category III. Extract from DIN VDE and IEC , Para Equipment of overvoltage category III is equipment in fixed installations and for cases where the reliability and the availability of the equipment is subject to special requirements. Note: Examples of such equipment are switches in the fixed installation and equipment for industrial use with permanent connection to the fixed installation. Upper current limit set by external factors, i.e. connectable wire gauge, given current limit permissible operation range Permissible upper limiting temperature set by applied materials basic curve corrected curve Pollution degree The dimensioning of operating equipment is dependent on environmental conditions. Any pollution or contamination may give rise to conductivity that, in combination with moisture, may affect the insulating properties of the surface on which it is deposited. The pollution degree influences the design of components in terms of the creepage distance. Example of a current capacity curve Definition: The rated current is the continuous, not interrupted current a connector can take when simultaneous power on all contacts is given, without exceeding the maximum temperature. The pollution degree is defined for exposed, unprotected insulation on the basis of environmental conditions. HARTING industrial connectors are designed as standard for Pollution Degree 3. Pollution degree 3 in industrial, commercial and agricultural premises, unheated storage premises, workshops or boiler rooms, also for the electrical components of assembly or mounting equipment and machine tools. Extract from DIN VDE and IEC , Para Pollution degree 3: Conductive pollution occurs or dry nonconductive pollution occurs which becomes conductive due to condensation which is to be excepted. Current carrying capacity of copper wires B1 Diameter [mm²] of single wires in a three-phase system Type of installation Wires in protective tubes and installation conduits Current carrying capacity The current carrying capacity is determined in tests which are conducted on the basis of the DIN IEC part 3. The current carrying capacity is limited by the thermal properties of materials which are used for inserts as well as by the insulating materials. These components have a limiting temperature which should not be exceeded. The relationship between the current, the temperature rise (loss at the contact resistance) and the ambient temperature of the connector is represented by a curve. On a linear co-ordinate system the current lies on the vertical line (ordinate) and the ambient temperature on the horizontal line (abscissa) which ends at the upper limiting temperature. In another measurement the self-heating ( t) at different currents is determined. At least 3 points are determined which are connected to a parabolic curve, the basic curve. B2 Cables and wires in protective tubes and installation conduits C Cables and wires at walls D Cables and wires on a bed Depiction in accordance with DIN EN for PVC-insulated copper wires in an ambient temperature of + 40 C under permanent operating conditions. For different conditions and temperatures, installations, insulation materials or conductors the relevant corrections have to be carried out. Page 43

44 Power connectors General information HARTING offers with the HARTING PushPull Power connector an universal solution for the power supply in compact and robust applications. It is in its element wherever small dimensions are combined with a high protection class. The connector is available in a 4 pole 48 V and a 2 pole 250 V version. The newly designed power contacts can carry up to 12 rsp. 16 A each (see deratings). In spite of this high current carrying capacity the connector gets by with minimal dimensions and fulfils the industrial requirements for clearances and creepage distances at the same time. Additionally the HARTING PushPull Power connector offers the protection class of IP 65 and IP 67. Beside numerous industrial use cases it is thereby suited for diverse applications in the fields of transportation and tele communication. The cable side of the HARTING PushPull Power is terminated with crimping technology. For the receptacle several solutions with different termination technologies are offered. The innovative locking mechanism of the connector enables an easy plugging and pulling with just one hand. The mechanism is based on the same housing which is already established for the HARTING RJ45 product family. Benefits Minimum space requirements in spite of high current carrying capacity Very compact housing in a high protection class Innovative PushPull locking mechanism Protection against contact on plug AND receptacle side enables an easy and safe installation For low voltage (48 V) and for power supply (250 V) available Codeable without losing contacts Different termination technologies for individual device integration Typical application areas Factory and building automation Industrial electronics Telecommunication und wireless networks Transportation Industrial monitoring and camera systems Lighting and display technology Access control systems Current [A] Current [A] Ambient temperature [ C] Ambient temperature [ C] Derating diagram "low voltage, 48 V"; 4 contacts loaded Derating diagram "power supply, 250 V"; 2 contacts loaded Page 44

45 Power connectors Technical characteristics Specification DIN VDE 0110 Protection level IP 65 / IP 67 Finger protection on cable and device side Mating cycles min. 750 Temperature range 40 C +70 C Locking system PushPull HARTING PushPull Power 4/0 Rated voltage 48 V Rated current C No. of current carrying contacts 4 Wire gauge 1.5 mm² (AWG 16) Cable diameter mm Housing material Plastic, black, UL 94 V-0 HARTING PushPull Power 2/0 Rated voltage 250 V Rated current C No. of current carrying contacts 2 Pre-leading PE contact 1 Wire gauge 1.5 mm² (AWG 16) Cable diameter mm Housing material Plastic, black, UL 94 V-0 Page 45

46 Power connectors HARTING PushPull Power 4/0 connector for low voltage (48 V) applications, plastic Identification Part No. Drawing Dimensions in mm Connector set incl. 4 turned crimp contacts (male), insulator body (grey), housing, cable gland Set of coding pins To avoid accidental incorrect mating a coding system is required. The coding pins are inserted without loss of contacts Protection cover for connectors with cord, IP 65 / IP Page 46

47 Power connectors HARTING PushPull Power 4/0 panel feed through for low voltage (48 V) applications, plastic Identification Part No. Drawing Dimensions in mm Housing bulkhead mounting Compact with 4 turned female contacts and insulation with crimp termination for 1.5 mm² with solder termination, 90 angled with cable cage clamp Housing bulkhead mounting EasyInstall with 4 turned female contacts and insulation with crimp termination for 1.5 mm² with solder termination, 90 angled with cable cage clamp Set of coding pins To avoid accidental incorrect mating a coding system is required. The coding pins are inserted without loss of contacts IP 65 / IP 67 protective cap with cord Page 47

48 Power connectors HARTING PushPull Power 2/0 connector for (250 V) power supply, plastic Identification Part No. Drawing Dimensions in mm Connector set incl. 3 turned crimp contacts (male) insulator body (black), housing, cable gland Set of coding pins To avoid accidental incorrect mating a coding system is required. The coding pins are inserted without loss of contacts Protection cover for connectors with cord, IP 65 / IP Page 48

49 Power connectors HARTING PushPull Power 2/0 panel feed through for (250 V) power supply, plastic Identification Part No. Drawing Dimensions in mm Panel feed through set incl. 3 turned female contacts, insulator body (black), receptacle housing for crimp termination Panel feed through set incl. 3 turned crimp contacts (female), insulator body (black), housing bulkhead mounting EasyInstall Set of coding pins To avoid accidental incorrect mating a coding system is required. The coding pins are inserted without loss of contacts Page 49

50 Tooling General information Crimp connection A perfect crimp connection is gastight, therefore corrosion free and amounts to a cold weld of the parts being connected. For this reason, major features in achieving high quality crimp connections are the design of the contact crimping parts and of course the crimping tool itself. Wires to be connected must be carefully matched with the correct size of crimp contacts. If these basic requirements are met, users will be assured of highly reliable connections with low contact resistance and high resistance to corrosive attack. The economic and technical advantages are: Constant contact resistance as a result of precisely repeated crimp connection quality Corrosion free connections as a result of cold weld action Pre-preparation of cable forms with crimp contacts fitted Optimum cost cable connection Requirements for crimp connectors are laid down in DIN IEC , Amend. 2, as illustrated in the table. Tensile strength of crimped connections Conductor cross-section Tensile strength mm² AWG N Extract from DIN IEC , Amend. 2, Table IV Pull out force of stranded wire The main criterion by which to judge the quality of a crimp connection is the retention force achieved by the wire conductor in the terminal section of the contact. DIN IEC , part 2, defines the extraction force in relation to the cross-section of the conductor. When fitted using HARTING crimping tools and subject to their utilization in an approved manner, our crimp connectors comply with the required extraction forces. Crimp-cross section HARTING crimp profile Crimping tools Crimping tools (hand operated or automatic) are carefully designed to produce with high pressure forming parts a symmetrical connection of the crimping part of the contact and the wire being connected with the minimum increase in size at the connection point. The positioner automatically locates the crimp and wire at the correct point in the tool. A ratchet in the tool performs 2 functions: ➀ It prevents insertion of the crimp into the tool for crimping before the jaws are fully open ➁ It prevents the tool being opened before the crimping action is completed Identical, perfectly formed, connections can be produced using this crimping system. Page 50

51 Tooling Wire gauge Identification (mm 2 ) Part No. Han PushPull Power 8-indent crimping tool Locator HARTING PushPull Power contacts for crimping tool ( ) Crimping tool depth adjustment gauge Ø 1.02 mm Ø 1.15 mm For wire gauges mm² (AWG 28 12). For the fine adjustment of the crimping depth of the Han PushPull Power 8-indent crimping tool. Wire Gauge 0.25 mm² 1.50 mm² Ø 1.02 mm 1.50 mm² 2.50 mm² Ø 1.15 mm Insertion tool Extraction tool For an easy insertion and extraction of the male and female crimp contacts into / out of the insulator body. Han D and Han P contacts BUCHANAN crimping tool for all contacts Locator for Han D contacts for Han P contacts Crimping tool depth adjustment gauge for Han D contacts HARTING RJ45 Assembly Tool for 8-pole HARTING RJ45 connectors With the RJ45 Assembly Tool 8-pole connectors can be fast, easily and reliably connected to flexible cables. Stripping Tool Stripping Tool for 2 pairs PROFINET cables incl. blade cassette Blade cassette The RJ45 Stripping Tool allows the insulation to be removed from suitable 2 pair and 4 pair cables for fast mounting with diameters between mm quickly and easily. The tool is pre-set for a cable diameter of 6.5 mm. It allows the cable sheath and screening braid to be stripped consistently and simultaneously. Page 51

52 Tooling Wire gauge Identification (mm 2 ) Part No. Tool kit GI-fibre Height : 170 mm Width : 470 mm Depth : 360 mm Tool kit for connector mounting of glass fibres, using adhesive e.g.: GI 50/125 µm. HARTING crimping tool for F.O. connector (glass fibre) SW 4.3 and 3.8 mm HARTING crimping tool for F.O. connector (glass fibre) SW 6.5, 4.95 and 3.0 mm For crimping the strain relief to the connector F.O. cable for glass fibre POF 1) and SERCOS 2) cable ø 6.0; ø 3.6 HARTING crimping tool with locator for Han D, Han E, Han C HARTING crimping tool with locator for Han D, Han E HARTING crimping tool for LC contacts Removal tool for crimp contacts Han D Removal tool Replacement-tip for removal tool Removal tool A removal tool is necessary if contacts are to be replaced in the insert. It is inserted from the mating face and pushed over the contact until a stop is notice able. Additional pressure unlocks the contact and pushes it out of the wiring side. In case of the removal tool ( ) the unlocking process is achieved by pres sure on the central rod. Page 52

53 Production plants worldwide Sales partner worldwide Argentina Condelectric S.A. Hipólito Yrigoyen 2591 (B1640HFY) Martínez, Buenos Aires Phone + Fax info@condelectric.com.ar Estonia HARTING Electric SKS Tehnika OÜ, Liimi 1 EE Tallinn Tel , Fax tehnika@sks.fi Internet: Espelkamp / Germany Plant 1 Espelkamp / Germany Plant 2 Espelkamp / Germany Plant 3 Canada HARTING Electric Chartwell Electronics Inc. 140 Duffield Drive Markham, Ontario L6G 1B5 Phone Toll Free Fax Internet: Denmark Wexøe A/S Lejrvej 31, DK-3500 Vaerloese Phone Fax wexoe@wexoe.dk Internet: Zhuhai / China Finland HARTING Electric SKS Automaatio Oy Martinkyläntie 50, FI Vantaa Phone +358 (0) Fax +358 (0) automaatio@sks.fi Internet: Finland HARTING Electronics INTOTEL OY Kutojantie 4, Espoo, Finland P.O. Box 125, Espoo, Finland Phone Fax into@intotel.fi Internet: Island HARTING Electric Smith & Norland, Nóatún 4 IS 105 Reykjavík Phone Fax olaf@sminor.is Internet: Israel HARTING Electric MIGVAN Technologies & Eengineering Ltd. 13 Hashiloh St., P.O.Box 7022 IL Petach Tikva Phone Fax info@mte.co.il Internet: Espelkamp / Germany Plant 4 Northampton / Great Britain Biel / Switzerland Espelkamp / Germany Plant 5 Sibiu / Romania Elgin / USA

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