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1 AIR COMFORT AIR TREATMENT 90 GB » INSTALLATION AND MAINTENANCE CONTENT Page 1. SAFETY REGULATIONS AND NOTES 1.1 Hazard levels of warnings 1. Staff qualification 1.3 Electrical voltage and current 1.4 Safety and protective functions 1.5 Electromagnetic radiation 1.6 Mechanical movement Hot surface 3 1. Sound 1.9 Transport Disposal 3 3. PROPER USE 4 3. TECHNICAL DATA 4. CONNECTION AND START-UP Connecting the mechanical system 4 4. Connecting the electrical system Connection in terminal box Checking the connections 4.5 Connection via external leads 4.6 Switching on the device 4.7 Switching off the device 5. INTEGRATED PROTECTIVE FUNCTIONS 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES 6.1 Safety examination 9 7. FLÄKT WOODS APPLICATION 7.1 Technical data 7. Factory mounted cabling 9 9 9

2 1. SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device. The unit type, date of manufacture (calendar week/year) and the conformity sign are located on the type plate on the fan. Observe the following warnings to prevent malfunctions or danger to persons. These operating instructions are to be regarded as part of this device. If the device is sold or transferred, the operating instructions must accompany it. These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1.1 HAZARD LEVELS OF S These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with the measures is mandatory. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Exercise extreme caution while working. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage. NOTE A potentially harmful situation can occur and, if not avoided, can lead to property damage. 1. STAFF QUALIFICATION Only specialised electrical personnel may install the device, perform the test run and work on electrical system. Only trained and authorised specialist personnel are permitted to transport, unpack, assemble, operate or maintain the device, or to use it in any other manner. BASIC SAFETY RULES Observe the following when working on the unit: Do not make any modifications, additions or conversions to the device without the approval of Fläkt Woods. 1.3 ELECTRICAL VOLTAGE AND CURRENT Check the electrical equipment of the device at regular intervals, refer to Chapter 6.1 Safety examination. Remove loose connections and defective cables immediately. Electrical load on the device. Electric shock. Stand on a rubber mat if you are working on an electrically loaded device. Electrical load (>50 μc) between mains wire and protective earth connection when switching multiple devices in parallel. Electric shock, risk of injury Ensure that sufficient protection against accidental contact is provided. Before working on the electrical connection, the connections to the mains supply and PE must be shorted. In the event of fault, electric voltage is present at the rotor and impeller. The rotor and impeller are base insulated. Do not touch the rotor and impeller when they are installed. 1.4 SAFETY AND PROTECTIVE FUNCTIONS Missing safety device and non-functioning protective features If there is no safety device, you could be seriously injured, for example by reaching into the running device with your hands. Operate the device only with a fixed guard and guard grille. The guard must withstand the kinetic energy of a fan blade. The device is an installation item that has no function on its own. As the operator, you are responsible for ensuring that the device is adequately secured. Shut down the device immediately if you detect a missing or ineffective protective feature. 1.5 ELECTROMAGNETIC RADIATION Interference from electromagnetic radiation possible, e.g. in conjunction with open and closed-loop control devices. If unacceptable emission intensities occur when the fan is installed, suitable shielding measures must be taken before the device is commissioned.

3 3 1.6 MECHANICAL MOVEMENT 1.7 HOT SURFACE Rotating device Body parts that come into contact with the rotor and impeller can be injured. Secure the unit to prevent contact. Before working on the installation/machine, wait until all parts have come to a standstill. If control voltage is applied or a speed setpoint is stored, the motor automatically restarts, for example after a power failure. Danger of injury Do not stay in the danger area of the fan. When working on the fan, switch off the mains supply voltage and secure it from being switched on again. Wait until the device stops Rotating device Long hair, dangling items of clothing and jewellery could become entangled and pulled into the device. You could be injured. Do not wear any loose clothing or jewellery while working on moving parts. Protect long hair with a hood. Ejected parts in the exhaust zone Danger of injury In the event of a fault, balancing weights or broken fan blades may be ejected. Take appropriate safety measures. Do not stay in the exhaust zone. 1. SOUND 1.9 TRANSPORT High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided. Depending on the installation and operating conditions, a sound pressure level greater than 70 db(a) can arise Danger of noise-induced hearing loss Take appropriate technical safety measures. Safeguard the operating personnel with appropriate protection measures, e.g. ear protectors. Transport of fan Transport the fan in its original packaging only. Secure the fan so that it does not slip, for example using a lashing strap DISPOSAL When disposing of the device, please comply with all relevant requirements and regulations applicable in your country.

4 4. PROPER USE The device is designed exclusively as built-in fan for moving air according to the technical data. Any other or secondary use is deemed improper use and a misuse of the device. Installations necessary on the part of the commissioning party must meet the mechanical, thermal and service liferelated stresses that can occur. PROPER USE ALSO INCLUDES: Operating the device with all protective features. Observing the operating instructions. Using the device in accordance with the permitted ambient temperature, refer to Chapter 3, Technical data. Using the device only in stationary systems. IMPROPER USE: In particular, the following uses of the fan are prohibited and can lead to dangerous situations: Moving air that contains abrasive particles. Moving highly corrosive air. Moving air that contains dust pollution, e.g. suctioning off saw shavings. Using the fan to move flammable gases/particles. Operating the fan in the vicinity of flammable materials or components. Operating the fan in an explosive atmosphere. Using the fan as a safety component or for taking on safetyrelated functions. Operation in medical equipment with a life-sustaining or lifesaving function. Operation with completely or partially disassembled or modified protective features. Operation in IT networks. (only for three-phase mainspowered devices). Operation with external vibrations. In addition, all application options that are not listed under proper use. If you have specific questions, contact Fläkt Woods for support. 3. TECHNICAL DATA Mounting data. The following must be observed: Tightening torque of the screwed cable gland: 3.0 Nm. Tightening torque of mounting screws of terminal box cover:.5 Nm. Strength of mounting screws: Secure mounting screws against accidentally coming loose (e.g. by self-locking screws). Leakage current: Leakage current 3.5 ma AMBIENT CONDITIONS Permitted ambient temperature of motor Transport & storage * Valid for altitudes 1000 m above sea level. Operation -40 C to +0 C -5 C to +40 C* NOTE! Use the device in accordance with its protection type. FEATURES External rotor motor Insulation class F Degree of protection IP 54 Efficiency level IE4 Maintenance free ball-bearings with permanent lubrication Nominal bearing life-time operating hours Electrical hookup via terminal box or cable 1m Locked rotor protection Motors are equipped with integrated control electronics and speed can be controlled by using either 0-10 V control signal or input or the MODBUS-RTU interface for communication. SPECIFICATION OF CONTROL ELECTRONICS Operating voltage 1~00-77 VAC or 3~30-40 VAC, 50/60 Hz, see motor table Alarm relay with zero-potential change over contacts RS-45 Modbus-RTU as standard Control input 0-10 VDC/PWM Motor current limitation Thermal overload protection for electronics/motor PFC, passive 4. CONNECTION AND START-UP 4.1 CONNECTING THE MECHANICAL SYSTEM Hot motor housing. Danger of fire Ensure that no combustible or flammable materials are located in the vicinity of the fan. Cutting and crushing hazard when removing the blower from the packaging. Carefully lift the blower by the housing from the packing; be sure to avoid impacts. Wear safety shoes and cut-resistant safety gloves. Heavy load when taking out the device. Bodily injuries, e.g. back injuries, are possible. Two people should lift the blower out of its packaging if it is heavier than 10 kg. NOTE Incorrect mounting position, condensation occurs. The condensation water cannot run off. Install the device only in an installation position with the shaft horizontal or the rotor at the bottom (3-phase) or rotor at the top (1-phase). This allows the condensation water to run off. Install the device according to your application. In ambient conditions where there is no condensation, the device may be installed in any installation position.

5 1~ /PE VAC 3~ /PE VAC 3~ /PE VAC 10 A 10 A C10 A A 15 A C16 A A 0 A C0 A A A.5 14 O Siz For you gla the 4. CONNECTING THE ELECTRICAL SYSTEM The connection to the electrical system is made after the connection to the mechanical system. Electric voltage on the device. Electric shock. Always install an earth wire. Check the protective earth. Incorrect insulation Risk of fatal injury from electric shock. Use only cables that meet the specified installation requirements for voltage, current, insulation material, load etc. NOTE Device malfunctions are possible. Do not route the control lines of the device directly parallel to the power supply line. Ensure a sufficiently large clearance. Recommendation: clearance > 10 cm (separate cable routing). Connect the fan only to circuits that can be switched off using an allpole disconnecting switch. PREREQUISITES Before connecting the device, ensure that the mains supply voltage matches the fan voltage. Check whether the data on the type plate agree with the connection data. Only use cables that are configured for current according to the type plate Nominal Safety fuse Circuit breaker Cable crosssection voltage Nominal voltage Safety fuse Circuit breaker Cable crosssection VDE UL VDE mm² AWG 1~ /PE 1~ 00 /PE - 77 VAC VAC 3~ /PE 3~ /PE VAC 3~ 3~ /PE /PE VAC 10 AVDE UL 10 A C10 AVDE mm² 1.5 AWG A 10 A C10 A A 16 A 15 A 15 A C16 A C16 A A A 0 0 A A C0 C0 A A A A A Residual current operated device Only all-current-sensitive RCD protective devices (type B) are permissible. Like frequency inverters, RCD protective devices cannot provide personal safety while operating the device. 4.3 Connection in terminal box 4.3 CONNECTION IN TERMINAL BOX (for EC devices of motor size 11 and 150, three-phase mains-powered) (for EC devices, three-phase mains-powered). STRIPPING Stripping connecting CONNECTING cables CABLES Strip the the cable cable just just enough enough so that so the that screwed the screwed cable gland cable is tight gland and the terminals tight are and relieved the of terminals strain (for are tightening relieved torques, of strain refer (for to Chapter tightening 3 "Technical is data"). torques, refer to Chapter 3 Technical data ). CONNECTING Connecting cables CABLES with terminals WITH TERMINALS Prerequisites Control lines L1, L, L3 Protective earth R R Siz All s with with Figu Scre with G C C T Figure 1: Recommended stripping lengths Figure Before 1: connecting the device, ensure that the mains supply voltage matches in mm Recommended the (inside fan voltage. the terminal box) stripping lenghts in mm (inside terminal box). Check whether the data on the type plate agree with the connection data. Only use cables that are configured for current according to the type plate. Terminals and connections have voltage even even in a in unit a that is Power supply connection, fuse protection unit shut that off is shut off. Nominal Electric Safety shock. fuse Circuit breaker Cable crosssection voltage voltage the at all poles Wait five five minutes minutes after after disconnecting disconnecting the before voltage touching at all the poles unit. before touching the unit. VDE UL VDE mm² AWG 1~ /PE 10 A 10 A C10 A Ope VAC Electrical voltage. Ope The fan is a built-in component and features no Size 11 3~ /PE 16 A 15 A C16 A electrically isolating switch VAC For two 0 Connect A the 0 fan A only C0 Ato circuits that.5 can be 14 you mu 3~ /PE switched off 15 using A an all-pole disconnecting glands VAC switch. When working on the blower, you must the term 0 A.5 14 switch off the system/machine in which the blower is installed and secure it from being 4/9 Residual current switched operated device on again. Size 11 Dangerous motors Only all-current-sensitive external voltages RCD protective Size may 150 be devices motors present at Rem Rem the (type terminals B) are permissible. and connections, Like frequency even inverters, when RCD the protective For two cables Ø 5 mm, see Figure 4, With two cables Ø 4-6 mm, Size 11 devices is cannot switched provide off. personal safety while operating the device. you must equip the screwed cable see Figure 4, or a cable with Ø 6-1 mm, All scre 4.3 glands Connection with Open the in seal terminal the inserts terminal box provided box. in you must equip the screwed cable with a the terminal Open box. the screwed cable gland. glands with the seal inserts provided with Ø (for EC devices of motor size 11 and 150, three-phase in the terminal mains-powered) box. Duri RESIDUAL CURRENT OPERATED DEVICE Only all-current-sensitive RCD protective devices (type B) are permissible. Like frequency inverters, RCD protective devices cannot provide personal safety while operating the device Stripping connecting cables Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain (for tightening torques, refer to Chapter 3 "Technical data"). Size 11 motors Size 150 motors Connecting All screwed cables cable with gland terminals are supplied All screwed cable gland are supplied with a sealing cap and insert for cables with a sealing cap and insert for cables with Ø 4-10 mm, see Fig.. with Ø 5-9 mm, see Fig.. Figure Screwed with cap 50 6 Control lines Figure. Figure 3. L1, L, L3Figure 4. Figure 5. Guid Con Con To d

6 6 USE THE FOLLOWING GUIDELINES: When using two cables Ø 4-6 mm, see Figure 4. When using a single cable with Ø 6-1 mm Remove the cap, see image 3. Remove the cap only at those places where cables are introduced. In both cases you must equip the screwed cable glands with the seal inserts provided in the terminal box All screwed cable gland are supplied with a sealing cap and insert for cables with Ø 4-10 mm, see Fig.. Figure. Screwed cable gland with cap Figure 4. Seal insert, equipped for two cables Figure 3. Cap removed Figure 5. Seal inserts fitted with one cable are prohibited! Guide the cable through the screwed cable gland. Connect the PE (protective earth) wire. Connect the remaining leads to the respective terminals. To do so, use a 3.5 mm screwdriver, see Figure 6. During the connection work, ensure that no wires splice off. Figure 6: Connecting the wires to terminals Figure 6: Connecting the wires to terminals THE FACTORY SETTINGS Mode Figure 6: Connecting of operation: the wires to terminals PWM control Set value input: Analogue input Store set value in EEPROM: (ticked) Min. PWM: 0% Max. PWM: 100 % Direction of action of controller: positive Fan address: 1 Group address: 1 Cable routing as water trap CABLE ROUTING AS WATER TRAP Mounting position: shaft horizontal No water may penetrate along at the bottom, cable see Fig. in 7. the direction of The cables must always be routed downwards. the cable gland. Mounting position: shaft horizontal Cable When routing routing as water trapthe cables, make sure that the screwed No water may penetrate along the cable in the direction of the cable gland. cable gland is located at the bottom, see Fig. 7. Mounting position: shaft horizontal When routing the cables, make sure that the screwed cable gland is located at the bottom, see Fig. 7. The cables must always be routed downwards. The cables must always be routed downwards. Factory FACTORY settings SETTINGS The factory settings/modes of operation have the following def upon delivery: I Figure 6: Connecting the wires Mode to terminals of operation: PWM control y Set value input: Analogue input t Store set value in EEPROM: (ticked) Min. PWM: 0% Max. PWM: 100 % Direction of action of controller: positive Fan address: 1 Group address: 1 If you have not obtained your device directly from ebm-papst, you obtain the default settings from your supplier. Your supplie the settings. Cable routing as water trap No water may penetrate along the cable in the direction of the cable gland. When routing the cables, make sure that the screwed cable gland is located Factory settings T u M S S M M D F G Figure 7: Cable routing for upright built-in fans (shaft horizontal) Figure 7: Cable routing for upright built-in fans (shaft horizontal) Figure 7: Cable routing for upright built-in fans (shaft horizontal) Figure 7: Cable routing for upright built-in fans (shaft horizontal)

7 7 THREE-PHASE MOTORS GENERATION 1 WITH ALARM - EQ 00 AND 009 SINGLE-PHASE MOTORS WITH ALARM - EQ 005

8 SINGLE-PHASE MOTORS WITH ALARM Line Connection Colour Assignement/function 1 L black Mains + N blue Mains PE green/yellow Protective earth NC white 1 Alarm relay, normally closed connection COM white Alarm relay, COMMON 10 red Voltage output +10 V max 1,1 ma 0-10V/PWM yellow Control input (impedance 100 kω) GND blue GND 4.4 CHECKING THE CONNECTIONS Ensure that the power is off. Secure it from being switched on again. Check the correct fit of the connecting cables. Fasten the screwed cable gland again. Ensure that the cable gland is securely tightened. Any unused screw connections must always be fitted with a cap and securely tightened. Tighten the cable gland enough to ensure that water can not ingress. Refer to Chapter 3, Mounting data section, for the maximum tightening torque. Fasten the terminal box again. Refer to Chapter 3, Mounting data section, for the maximum tightening torque. Make sure that the terminal box is correctly closed and sealed after completing the work and that all screws are properly tightened. 4.5 CONNECTION VIA EXTERNAL LEADS (valid for EC devices 1-phase). External leads are run from the device. The leads are protected with brass lead tips. Connect the leads according to your application. 4.6 CONNECTION VIA EXTERNAL LEADS Inspect the device for visible external damage and the proper function of the protective features before switching it on. Apply the voltage to the device. Switch on the device via the control voltage. 4.7 SWITCHING OFF THE DEVICE Switch off the device during operation: Switch the (AC or DC-fed) EC motors on and off using the control input (0-10 VDC / PWM) as much as possible to protect the device. Do not switch the motor on and off (e.g. in intermittent mode) by means of the power supply. Switching off the device for maintenance work Separate the device from the supply voltage. 5. INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in the case of the faults described in the table. The status relay drops out and the fault is reported via ebmbus. Error Overtemperature of electronics Overtemperature of motor Rotor position detection error Blocked rotor Line under-voltage Phase failure Description / Function of safety feature No automatic restart occurs. Control input (impedance 100 kω) Reset by switching off the mains supply voltage for at least 0 s after motorstandstill or by reset via ebmbus. After the block is removed, the motor automatically restarts. The mains input voltage drops below the voltage 3~ 90 VAC (nominal voltage V) or 3~ 145 VAC (nominal voltage V) for at least 5 s. If the supply voltage returns to permitted values, the motor automatically restarts. A phase of the supply voltage fails for at least 5 s. If all 3 phases are correctly supplied again, the motor automatically restarts after approx s. 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device. Return the fan to Fläkt Woods for repair or exchange. Electric voltage on the motor. Electric shock in case of contact. Wait five minutes after disconnecting the voltage at all poles before opening the device.

9 9 Exterior installations: if the fan remains out of use for some time, we recommend switching the fan on for at least hours to allow any condensation ingress to evaporate. Malfunction/error Possible cause Possible remedy Motor does not turn Overtemperature of electronics Overtemperature of motor Incorrect rotor position detection Mechanical blockage Mains supply voltage faulty Ambient temperature too high Insufficient cooling Unacceptable operating point Failure of electronics Switch it off and remove mechanical blockage Check mains supply voltage, restore power supply Apply control voltage Reset by switching off the mains supply voltage for at east 0 s after motor stand still Reset via ebmbus 6.1 SAFETY EXAMINATION What has to be tested? How to test? Frequency Protective covering Visual inspection at least every 6 months Fan for damage Visual inspection at least every 6 months Mounting of fan Visual inspection at least every 6 months Mounting of connecting cables Mounting of protective earth connection Visual inspection Visual inspection at least every 6 months at least every 6 months Insulation of the cables Visual inspection at least every 6 months If you have problems, contact Fläkt Woods. 7. FLÄKT WOODS APPLICATION 7.1 TECHNICAL DATA Fan Motor Power (kw) Weight (kg) Max rpm Power supply Max current (A) Min control signal (V) GPEB APEC x30 VAC GPEB APEC x30 VAC GPEB APEC x400 VAC GPEB APEC x400 VAC GPEB APEC x400 VAC GPEB APEC x400 VAC GPEB APEC x400 VAC GMEC AQEC x30 VAC GMEC AQEC x400 VAC GMEC AQEC x400 VAC For use protection and cable cross section see 4.1. K-value 7. FACTORY MOUNTED CABLING CONTROL SIGNALS 3-PHASE POWER SUPPLY 1-PHASE POWER SUPPLY Wire Motor terminal Function Yellow Blue 0-10V/PWM Ain1 U GND Control signal (0...10VDC) White 1 COM Alarm relay White NC Wire Motor terminal 1 L1 L 3 L3 PE PE Wire L N PE Motor terminal L N PE

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