M-Line Series MN Multi-Pin Plugs and Receptacles Vac, Vdc

Transcription

1 Applications Designed for the roughest industrial applications, providing reliable, rugged service for power, control and instrumentation. For use in the roughest industrial applications, ranging from: Process and control Marine Oil and gas Machine tool Industrial Power distribution systems Transportation Features Environmental connector rated. Designed to meet or exceed the electrical performance requirements of Mil-C Large coupling sleeve, secured with captive set screws. Quick coupling, double-lead thread resists cross-mating problems and provides positive mating. Durable, scratch resistant hardcoat plating. All hardware is machined using 6061T aluminum bar stock. Vast family of reversible inserts. Power, signal and mixed applications. From 1 to 68 contact positions. Connector designs offer crimp style terminals as standard: insert arrangements allow the contacts to be inserted or removed from the rear through use of insertion/extraction tools without removing the insert from the connector body. Solder/pressure insert contacts cannot be removed without first pushing out the insert from the shell body. However the contacts can be serviced while the insert is locked in the shell hardware by simply repairing each individual wire termination. Inserts provide water, vapor, moisture and dust resistance and fit into standard hardware components Contact sizes for 18, 16, 12, 10, 8, 4, 1/0, 4/0, 313 to 777 MCM AWG. Shell sizes 6, 8, 10, 12, 14. Contact your local sales representative for other shell sizes. Extensive array of hardware and strain relief options. Custom cable assembly manufactured to support customer application specific designs. Silver plated contacts standard. Gold contacts optional. Stainless steel and brass components available. Contact your local sales representative for details. Intermateable and interchangeable with other connector brands available in the market. Standard Materials Body construction: machined 6061T aluminum bar stock Insulating blocks: fiber glass reinforced polyester Standard Finishes Body: scratch resistant natural hardcoat plating Options Black hardcoat plating 316L stainless steel, or brass components. Gold plated contacts. Solder or pressure contacts. Additional key clocking options available. MNPEM Plug with Environmental Cover and Mechanical Clamp Nut MNREK In-Line Receptacle with Environmental Cover and Basket Weave Grip/Gland Nut MNREP Panel Mount Receptacle with Environmental Cover NEC/CEC Certifications and Compliances UL Standard: 1977 CSA Standard: C22.2, No ETL Listed Related Products Additional configurations are available, please contact your local sales representative. Classified location M-Line Series plugs and receptacles are available, see M-Line Series Explosionproof Multi-Pin Plugs and Receptacles. 503

2 Illustrated Features Connector Component Overview Environmental Receptacle Cover Environmental Plug Cover Plug Shell and Coupling Nut Receptacle Shell In-Line or Panelmount Chain Eyelet Socket Insert (Green Backcap) Chain Ring Pin Insert (Red Backcap) Cable Adapter Insert Clamp Nut Panelboard Adapter Conduit Adapter Grommet Washer Stain Relief Basket Mechanical Clamp Nut Gland Nut Inserts The crimp style inserts utilize a 2 piece insert design comprised of a rigid front insulator and a resilient backcap. Each of the rear backcaps are color coded to indicate use for pin contacts - red, or socket contacts - green. The contacts are crimp terminated outside the insert utilizing the correct wire size and ready for insertion into the contact cavity. The insert should be positioned into the shell hardware prior to insertion. When the insert is positioned into the shell hardware each individual contact can then be easily inserted into each cavity using the proper insertion tool. To ease the assembly of the contacts into the insert cavities, the inserts provide number markings on the front and rear of the insert. When all contacts are assembled into the insert, each contact shoulder is securely positioned into the front rigid insulator body providing a stabilized and positive alignment of the contacts. The inserts are locked or pressurized into place when the clamp nut (receptacle) or cable adapter (plug/in-line receptacle) is threaded and tightened against the plastic pressure seal shoulder. The crimp inserts allows each contact to be individually serviced/repaired by removal from the insert. In order to relieve the locked or pressured contacts, the rear retaining nut (receptacle) or the cable adapter(plug/in-line receptacle) must be backed off the rear of the shell hardware. Once removed each contact can be easily removed by use of the proper sized removal tool. will be released at the rear of the connector. Back Insulator Green Front Rigid Insulator Shell Seal Front Rigid Insulator Adaptor Seal Back Insulator Red Clamp Nut Receptacle ACME Thread Plug Shell Cable Adapter Coupling Nut 504

3 Contact Ratings Wire Well Dimensions All Minimum in Millimeters (Inches) Mil Spec Ampere Ratings: (MIL-C-39029). Based on the combination of the following: The amount of current which an individual pin and socket contact may carry is a function of contact material and design efficiency of the pin and socket system as well as the ability of the primary conductor insulation to resist temperature rises due to inherent copper losses and bundling factors. Total current carrying capacity of the connector is a function of the insert temperature which is rated at 100 C (212 F) for continuous operation. The total operating temperature is the summation of the ambient temperature plus the temperature rise resulting from the thermal losses of each contact. NEC specifications may be used as a general reference on the subject in as much as pertinent cable de-rating data is included. NEC Non-Circuit Breaking Ampere Ratings The non-interrupting current ratings, shown in the table below are based on the temperature of the contacts being within the range specified by Underwriter s Laboratories, Inc. when wire sizes are selected in accordance with the National Electrical Code. When multiple conductors are used, the load factor and temperature rise based on ambient and total insert temperature must be taken into consideration. Pullout Newton (Pound) Pressure Contact Torque Newtons per Meter (Inches per Pound) Contact Size AWG/MM NEC Ampere Rating Solder Diameter Solder Depth Diameter Depth #16 (1.5) (.078) 5.15 (.203) 2.00 (.078) (.500) (50) #12 (4.0) (.110) 6.45 (.250) 2.80 (.110) (.500) (110) #10 (6.0) (.142) (.394) 3.60 (.142) (.591) (180) 1.7 (15) #8 (10.0) (.209) 9.12 (.516) 4.80 (.189) (.748) 1000 (225) 2.8 (25) #4 (25.0) (.329) (.580) 7.24 (.285) (.875) 1779 (400) 2.3 (20) #1/0 (50.0) (.470) (.641) (.450) (.775) 2447 (550) 5.7 (50) #4/0 (120.0) (.650) 22.50(.885) (.620) (1.00) 3892 (875) 11.3 (100) 500MCM (1.000) (1.375) (2500) Electrical Performance Service Voltage Ratings (for various specifications) NEC voltage rating is designated by a service voltage rating letter which is shown listed in the table below corresponds to the insert configurations listings on the following pages. The voltage to which contact inserts are limited is a function of the dielectric separation between adjacent contacts and between contacts and shell. Mil-C-5015 Rating NEC Rating Inches Nominal Non-Circuit Breaking Non-Circuit Breaking Circuit Breaking Volts RMS Volts RMS Service Voltage Over Surface Distance Thru-Air Spacing DC AC DC AC Instrument 1/ A 1/8 1/ D 3/16 1/ E 1/4 3/ B 5/16 1/ C 1 5/ Non-circuit breaking rating, based on Arcing Control (National Electrical Code). Includes wire inspection hole. Values vary per wire strand count, consult factory. 505

4 Standard Product Configurations Catalog Description Number of Wire AWG Wire (mm 2 ) Shell Size Service Voltage Rating Part Number Plug Male w/ Basket Weave 3 Pin D MNPEKL PN Plug Male w/ Basket Weave 7 Pin A MNPEKL PN Plug Male w/ Basket Weave 10 Pin A MNPEKL PN Plug Male w/ Basket Weave 16 Pin D MNPEKL PN Plug Male w/ Basket Weave 37 Pin A MNPEKLJ PN Plug Male w/ Basket Weave 37 Pin D MNPEKLJ PN In-Line Receptacle w/ Basket Weave Female 3 Pin D MNREKL SN In-Line Receptacle w/ Basket Weave Female 4 Pin D MNREKL SN In-Line Receptacle w/ Basket Weave Female 7 Pin A MNREKL SN In-Line Receptacle w/ Basket Weave Female 10 Pin A MNREKL SN In-Line Receptacle w/ Basket Weave Male 10 Pin A MNREKL PN In-Line Receptacle w/ Basket Weave Female 16 Pin D MNREKL SN In-Line Receptacle w/ Basket Weave Female 20 Pin A MNREKL SN In-Line Receptacle w/ Basket Weave Female 37 Pin D MNREKL SN In-Line Receptacle Female w/ Basket Weave 68 Pin A MNREKL SN In-Line Receptacle Male 68 Pin A MNREP PN Panel Mount Receptacle Male 3 Pin D MNREP PN Panel Mount Receptacle Male 4 Pin D MNREP PN Panel Mount Receptacle Female 7 Pin A MNREP SN Panel Mount Receptacle Male 7 Pin A MNREP PN Panel Mount Receptacle Female 10 Pin A MNREP SN Panel Mount Receptacle Female 16 Pin D MNREP SN Panel Mount Receptacle Female 20 Pin A MNREP SN Panel Mount Receptacle Male 20 Pin A MNREP PN Panel Mount Receptacle Female 37 Pin A MNREP SN Panel Mount Receptacle Female 37 Pin D MNREP SN Panel Mount Receptacle Male 37 Pin D MNREP PN Additional configurations are available, please contact your local sales representative for details. Order as P/N MPIN Order as P/N MPIN

5 How to Select a Multi-Pin Connector Terminals Pin (Male) Socket (Female) MEP Series Yes Number of Terminals Hazardous (Flameproof)? Type Plug In-Line Receptacle Panel Mount Receptacle Wire Size Consult Local Sales Representative No MN Series Yes Cable Connection Mechanical Clamp Nut Basket Weave Cable Grip Cable Gland Ex d Options No Done 507

6 ing Guide Plug Assembly M N P E K L J 34 C S N Key: Blank - Normal Key Depending on insert - other clock positions are available. Contact Type: N - Terminal Gender: P - Pin S - Socket Insert Pin Configuration: See Insert Configuration Index on Following Pages Shell Size: See Insert Configuration Index Chart on Following Pages Interior Type: Blank - Standard Interior C - Current Rupture Interior Cable Diameter: 00 - Grommet Not Included See Cable Grip Components Table on Following Pages Select Cable Diameter Code Number that Coordinates with the Appropriate Shell Size 508 Coupling Nut: Blank - Standard Coupling Nut J - Jack Coupling Nut (Default for inserts with 37 or more pins.) Cable Adapter: Blank - Standard Cable Adapter L - Long Cable Adapter (Default) X - Extra Long Cable Adapter V - Ratchet Cable Adapter Cable Connection: Blank - Insert Clamp Nut with Potting Sleeve D - Gland Nut H - Insert Clamp Nut with Potting Sleeve K - Basket Weave Cable Grip Plus Gland Nut M - Mechanical Clamp T - Conduit Adapter B - Potted Boot with Special Adapter Cover: L - No Cover, without Transition Adapter A - No Cover, with Transition Adapter E - Environmental Cover without Transition Adapter (Default) F - Environmental Cover with Transition Adapter Plug: Blank - Panel Mount Plug P - Plug Finish: N - Natural Hardcoat Series: M-Line Multipin

7 ing Guide Receptacle Assembly M N R E P L 34 C S N Key: Blank - Normal Key Depending on insert - other clock positions are available. Contact Type: N - Terminal Gender: P - Pin S - Socket Insert Pin Configuration: See Insert Configuration Index on Following Pages Shell Size: See Insert Configuration Index Chart on Following Pages Interior Type: Blank - Standard Interior C - Current Rupture Interior Cable Diameter: 00 - Grommet Not Included See Cable Grip Components Table on Following Pages Select Cable Diameter Code Number that Coordinates with the Appropriate Shell Size Cable Adapter: Blank - Standard Cable Adapter L - Long Cable Adapter (Default) X - Extra Long Cable Adapter V - Ratchet Cable Adapter Cable Connection: Blank - Insert Clamp Nut with Potting Sleeve D - Gland Nut H - Insert Clamp Nut with Potting Sleeve K - Basket Weave Cable Grip Plus Gland Nut M - Mechanical Clamp T - Conduit Adapter B - Potted Boot with Special Adapter Receptacle Type: Blank - In-Line Receptacle P - Panel Mount Receptacle Cover: L - No Cover, without Transition Adapter A - No Cover, with Transition Adapter E - Environmental Cover without Transition Adapter (Default) F - Environmental Cover with Transition Adapter Receptacle: R - Receptacle Finish: N - Natural Hardcoat Series: M-Line Multipin 509

8 Types MNPEM Straight Plug with Mechanical Clamp and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select Cable Size from the Cable Grip Components Table then, substitute the Cable Diameter Code Number for XX in the. Shell Size with Standard Coupling Nut Dimensions mm (in) with Jack Coupling Nut L1 L2 D S1 S2 With Long Cable Adapter 6 MNPEMLXX06-* 213 (8.37) 228 (8.96) 46.0 (1.81) 60.2 (2.37) 44.4 (1.75) MNPEMLXX06-* 8 MNPEMLXX08-* 220 (8.68) 236 (9.28) 58.7 (2.31) 76.2 (3.00) 57.1 (2.25) MNPEMLXX08-* 10 MNPEMLXX10-* 235 (9.25) 250 (9.84) 71.4 (2.81) 95.3 (3.75) 69.8 (2.75) MNPEMLXX10-* C10 MNPEMLXXC10-* 248 (9.75) 263 (10.34) 71.4 (2.81) 95.3 (3.75) 69.8 (2.75) MNPEMLXXC10-* 12 MNPEMLXX12-* 249 (9.81) 264 (10.40) 84.1 (3.31) (4.50) 82.5 (3.25) MNPEMLXX12-* C12 MNPEMLXXC12-* 262 (10.31) 277 (10.90) 84.1 (3.31) (4.50) 82.5 (3.25) MNPEMLXXC12-* 14 MNPEMLXX14-* 257 (10.12) 272 (10.71) 96.8 (3.81) (5.12) 95.3 (3.75) MNPEMLXX14-* C14 MNPEMLXXC14-* 270 (10.62) 285 (11.21) 96.8 (3.81) (5.12) 95.3 (3.75) MNPEMLXXC14-* L1 D S1 S2 Reversible Clamp for Complete Cable Range L2 Safety Wire Holes.062 Dia x 3 Pieces 510

9 Types MNPEK Straight Plug with Basket Weave Grip, Gland Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select Cable Size from the Cable Grip Components Table then, substitute the Cable Diameter Code Number for XX in the. Shell Size with Standard Coupling Nut Dimensions mm (in) with Jack Coupling Nut L1 L2 D With Long Cable Adapter 6 MNPEKLXX06-* 194 (7.62) 209 (8.21) 46.0 (1.81) MNPEKLJXX06-* 8 MNPEKLXX08-* 200 (7.87) 215 (8.46) 58.7 (2.31) MNPEKLJXX08-* 10 MNPEKLXX10-* 213 (8.37) 228 (8.96) 71.4 (2.81) MNPEKLJXX10-* C10 MNPEKLXXC10-* 225 (8.87) 240 (9.46) 71.4 (2.81) MNPEKLJXXC10-* 12 MNPEKLXX12-* 225 (8.87) 240 (9.46) 58.7 (3.31) MNPEKLJXX12-* C12 MNPEKLXXC12-* 238 (9.37) 253 (9.96) 58.7 (3.31) MNPEKLJXXC12-* 14 MNPEKLXX14-* 232 (9.12) 247 (9.71) 71.4 (3.81) MNPEKLJXX14-* C14 MNPEKLXXC14-* 244 (9.62) 259 (10.21) 71.4 (3.81) MNPEKLJXXC14-* L1 D See Cable Grip Components Page for Basket Weave Grip Lengths L2 Safety Wire Holes.062 Dia x 3 Pieces 511

10 Types MNPED Straight Plug with Standard Coupling Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select Cable Size from the Cable Grip Components Table then, substitute the Cable Diameter Code Number for XX in the. Shell Size with Standard Coupling Nut Dimensions mm (in) with Jack Coupling Nut L1 L2 D With Long Cable Adapter 6 MNPEDLXX06-* 194 (7.62) 209 (8.21) 46.0 (1.81) MNPEDLJXX06-* 8 MNPEDLXX08-* 200 (7.87) 215 (8.46) 58.7 (2.31) MNPEDLJXX08-* 10 MNPEDLXX10-* 213 (8.37) 228 (8.96) 71.4(2.81) MNPEDLJXX10-* C10 MNPEDLXXC10-* 213 (8.87) 252 (9.93) 71.4(2.81) MNPEDLJXXC10-* 12 MNPEDLXX12-* 213 (8.87) 252 (9.93) 84.1(3.31) MNPEDLJXX12-* C12 MNPEDLXXC12-* 238 (9.37) 253 (9.96) 84.1(3.31) MNPEDLJXXC12-* 14 MNPEDLXX14-* 232 (9.12) 247 (9.71) 96.8(3.81) MNPEDLJXX14-* C14 MNPEDLXXC14-* 244 (9.62) 259 (10.21) 96.8(3.81) MNPEDLJXXC14-* L1 D L2 Safety Wire Holes.062 Dia x 3 Pieces 512

11 Types MNREM In-Line Receptacle with Mechanical Clamp Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select Cable Size from the Cable Grip Components Table then, substitute the Cable Diameter Code Number for XX in the. Shell Size with Standard Coupling Nut Dimensions mm (in) L1 L2 S1 S2 S3 S4 With Long Cable Adapter 6 MNREMLXX06-* 213 (8.37) 229 (9.00) 44.4(1.75) 49.5 (1.95) 44.4 (1.75) 60.2 (2.37) 8 MNREMLXX08-* 220(8.68) 236 (9.31) 57.1(2.25) 63.0 (2.48) 57.1 (2.25) 76.2 (3.00) 10 MNREMLXX10-* 235 (9.25) 251 (9.87) 69.8(2.75) 77.0 (3.03) 69.8 (2.75) 95.3 (3.75) C10 MNREMLXXC10-* 248 (9.75) 263 (10.37) 69.8(2.75) 77.0 (3.03) 69.8 (2.75) 95.3 (3.75) 12 MNREMLXX12-* 249 (9.81) 265 (10.43) 82.5(3.25) 90.4(3.56) 82.5 (3.25) (4.50) C12 MNREMLXXC12-* 262 (10.31) 278 (10.93) 82.5(3.25) 90.4(3.56) 82.5 (3.25) (4.50) 14 MNREMLXX14-* 257 (10.12) 273 (10.75) 95.3(3.75) (4.06) 95.3 (3.75) (5.12) C14 MNREMLXXC14-* 270 (10.62) 286 (11.25) 95.3(3.75) (4.06) 95.3 (3.75) (5.12) S3 L1 S1 S4 S2 Reversible Clamp for Complete Cable Range L2 Safety Wire Holes.062 Dia x 3 Pieces 513

12 Types MNREK & MNREK In-Line Receptacle with Basket Weave Grip and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select Cable Size from the Cable Grip Components Table then, substitute the Cable Diameter Code Number for XX in the. Shell Size with Standard Coupling Nut Dimensions mm (in) L1 L2 S1 S2 With Long Cable Adapter 6 MNREKLXX06-* 194 (7.62) 210 (8.25) 44.4 (1.75) 49.5 (1.95) 8 MNREKLXX08-* 200 (7.87) 216 (8.50) 57.1 (2.25) 63 (2.48) 10 MNREKLXX10-* 213 (8.37) 229 (9.00) 69.8 (2.75) 77.0 (3.03) C10 MNREKLXXC10-* 225 (8.87) 241 (9.50) 69.8 (2.75) 77.0 (3.03) 12 MNREKLXX12-* 225 (8.87) 241 (9.50) 82.5 (3.25) 90.4 (3.56) C12 MNREKLXXC12-* 238 (9.37) 254 (10.00) 82.5 (3.25) 90.4 (3.56) 14 MNREKLXX14-* 232 (9.12) 248 (9.75) 95.3 (3.75) (4.06) C14 MNREKLXXC14-* 244 (9.62) 260 (10.25) 95.3 (3.75) (4.06) L1 S1 S2 See Cable Grip Components Page for Basket Weave Grip Lengths L2 Safety Wire Holes.062 Dia x 3 Pieces 514

13 Types MNRED In-Line Receptacle with Standard Coupling Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select Cable Size from the Cable Grip Components Table then, substitute the Cable Diameter Code Number for XX in the. Shell Size with Standard Coupling Nut Dimensions mm (in) L1 L2 S1 S2 With Long Cable Adapter 6 MNREDLXX06-* 194 (7.62) 210 (8.25) 44.4 (1.75) 49.5 (1.95) 8 MNREDLXX08-* 200 (7.87) 216 (8.50) 57.1 (2.25) 63.0 (2.48) 10 MNREDLXX10-* 213 (8.37) 229 (9.00) 69.8 (2.75) 77.0 (3.03) C10 MNREDLXXC10-* 225 (8.87) 241 (9.50) 69.8 (2.75) 77.0 (3.03) 12 MNREDLXX12-* 225 (8.87) 241 (9.50) 82.5 (3.25) 90.4 (3.56) C12 MNREDLXXC12-* 238 (9.37) 254 (10.00) 82.5 (3.25) 90.4 (3.56) 14 MNREDLXX14-* 232 (9.12) 248 (9.75) 95.3 (3.75) (4.06) C14 MNREDLXXC14-* 244 (9.62) 260 (10.25) 95.3 (3.75) (4.06) L1 S1 S2 L2 Safety Wire Holes.062 Dia x 3 Pieces 515

14 Types MNREP Square Flange Panel Mount Receptacle with Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Shell Size with Standard Coupling Nut Dimensions mm (in) L1 L2 L3 L4 L5 D1 D2 D3 S1 S2 6 MNREP0006-* 74.4 (2.93) 25.4 (1.00) 74.4 (2.93) 61.7 (0.25) 53.8 (2.12) 38.1 (1.50) 34.0 (1.34) 4.32 (0.17) 44.4 (1.75) 34.8 (1.37) 8 MNREP0008-* 58.9 (2.32) 25.4 (1.00) 74.4 (2.93) 61.7 (0.25) 53.8 (2.12) 50.8 (2.00) 46.7 (1.84) 5.08 (0.20) 57.1 (2.25) 42.7 (1.68) 10 MNREP0010-* 58.9 (2.32) 25.4 (1.00) 74.4 (2.93) 61.7 (0.25) 55.4 (2.18) 63.5 (2.50) 59.4 (2.34) 5.33 (0.21) 69.8 (2.75) 53.1 (2.09) C10 MNREP00C10-* 71.6 (2.82) 38.1 (1.50) 61.7 (2.43) 19.0 (0.75) 68.1 (2.68) 63.5 (2.50) 59.4 (2.34) 5.33 (0.21) 69.8 (2.75) 53.1 (2.09) 12 MNREP0012-* 58.9 (2.32) 25.4 (1.00) 74.4 (2.93) 61.7 (0.25) 55.4 (2.18) 76.2 (3.00) 72.1 (2.84) 7.11 (0.28) 82.5 (3.25) 64.3 (2.53) C12 MNREP00C12-* 71.6 (2.82) 38.1 (1.50) 61.7 (2.43) 19.0 (0.75) 68.1 (2.68) 76.2 (3.00) 72.1 (2.84) 7.11 (0.28) 82.5 (3.25) 64.3 (2.53) 14 MNREP0014-* 58.9 (2.32) 25.4 (1.00) 74.4 (2.93) 61.7 (0.25) 55.4 (2.18) 88.9 (3.50) 84.8 (3.34) 8.64 (0.34) 95.3 (3.75) 77.0 (3.03) C14 MNREP00C14-* 71.6 (2.82) 38.1 (1.50) 61.7 (2.43) 19.0 (0.75) 68.1 (2.68) 88.9 (3.50) 84.8 (3.34) 8.64 (0.34) 95.3 (3.75) 77.0 (3.03) D2 3/16 L1 L2 D1 S1 Sq. S2 Sq. D3 Hole Dia. L3 L4 Maximum Panel Thickness When Back Mounted Using Jack Nut Plugs D3 Maximum panel thickness may be increased 1/8 when using standard coupling nut plugs. 516

15 Insert Configuration Index Contact Size Insert Arrangement Total Service Rating /0 4/0 350 MCM 500 MCM CN X D 3 CN X D 4 CN X D 4 CN X D 4 CN X D 4 CN X D 4 CN X D 5 CN X D 5 CN X D 5 CN X D 5 CN X A 7 CN X A 7 CN X A 7 CN X D 7 CN-C X A/B 4 4 CN X D 4 4 CN X A 10 CN X A 10 CN X D 6 4 CN X D 6 4 CN X D 6 4 Electrical Performance Service Voltage Ratings (for various specifications) NEC voltage rating is designated by a service voltage rating letter which is shown listed in the table below corresponds to the insert configurations listings on the following pages. The voltage to which contact inserts are limited is a function of the dielectric separation between adjacent contacts and between contacts and shell. Mil-C-5015 Rating Volts RMS NEC Rating Volts RMS Inches Nominal Non-Circuit Breaking Non-Circuit Breaking Circuit Breaking Service Voltage Over Surface Distance Thru-Air Spacing DC AC DC AC Instrument 1/ A 1/8 1/ D 3/16 1/ E 1/4 3/ B 5/16 1/ C 1 5/

16 Insert Configuration Index Insert Arrangement Total Service Rating CN X D 12 CN X D 16 CN X A 19 CN X A 19 CN X A 19 CN X D 19 CN X D 19 CN X A 20 CN X A 20 CN X A 24 3 Contact Size /0 4/0 350 MCM 500 MCM CN X D/A 25 2 CN X A 37 CN X A 37 CN X A 37 CN X D 37 CN X D 42 CN X A 58 CN X A 58 CN X A 68 Electrical Performance Service Voltage Ratings (for various specifications) NEC voltage rating is designated by a service voltage rating letter which is shown listed in the table below corresponds to the insert configurations listings on the following pages. The voltage to which contact inserts are limited is a function of the dielectric separation between adjacent contacts and between contacts and shell. Mil-C-5015 Rating Volts RMS NEC Rating Volts RMS Inches Nominal Non-Circuit Breaking Non-Circuit Breaking Circuit Breaking Service Voltage Over Surface Distance Thru-Air Spacing DC AC DC AC Instrument 1/ A 1/8 1/ D 3/16 1/ E 1/4 3/ B 5/16 1/ C 1 5/

17 Insert Configurations Special insert configurations may be available upon request. Contact your local sales representative for more information. 3 4 Shell Size Insert Type Number of AWG Size Wire Terminal Type Service Voltage Rating 06 Pin 3 12 D CN PN 06 Socket 3 12 D CN SN 06 Pin 4 10 D CN PN 06 Socket 4 10 D CN SN 06 Pin 4 10 D CN PN 06 Socket 4 10 D CN SN 06 Pin 4 10 D CN PN 06 Socket 4 10 D CN SN 06 Pin 4 16 D CN PN 06 Socket 4 16 D CN SN 08 Pin 4 8 D CN PN 08 Socket 4 8 D CN SN 5 06 Pin 5 12 D CN PN 06 Socket 5 12 D CN SN Symbols AWG /0 4/0 Service Voltage Rating: A = 240V, B, D, E = 600V 350 MCM 500 MCM Ground Contact Solder Termination Pressure 519

18 Insert Configurations Special insert configurations may be available upon request. Contact your local sales representative for more information. 5 (continued) Shell Size Insert Type Number of AWG Size Wire Terminal Type Service Voltage Rating 06 Pin 5 12 D CN PN 06 Socket 5 12 D CN SN 08 Pin 5 8 D CN PN 08 Socket 5 8 D CN SN 08 Pin 5 8 D CN PN 08 Socket 5 8 D CN SN 7 06 Pin 7 12 A CN PN 06 Socket 7 12 A CN SN 06 Pin 7 12 A CN PN 06 Socket 7 12 A CN SN 06 Pin 7 16 A CN PN 06 Socket 7 16 A CN SN 10 Pin 7 8 D CN PN 10 Socket 7 8 D CN SN Symbols AWG /0 4/0 Service Voltage Rating: A = 240V, B, D, E = 600V 350 MCM 500 MCM Ground Contact Solder Termination Pressure 520

19 Insert Configurations Special insert configurations may be available upon request. Contact your local sales representative for more information Shell Size Insert Type Number of C12 Pin 4 C12 Socket 4 12 Pin 4 12 Socket 4 AWG Size Wire Terminal Type Service Voltage Rating 12 A 1/0 B 12 A 1/0 B 4 1/0 4 1/0 CN-C12-353PN CN-C12-353SN D CN PN D CN SN 06 Pin A CN PN 06 Socket A CN SN 06 Pin A CN PN 06 Socket A CN SN 08 Pin 08 Socket D CN PN D CN SN 08 Pin 08 Socket D CN PN D CN SN C12 Pin 4 1/ D CN-C12-375PN C12 Socket 4 1/ D CN-C12-375SN Symbols AWG /0 4/0 Service Voltage Rating: A = 240V, B, D, E = 600V 350 MCM 500 MCM Ground Contact Solder Termination Pressure 521

20 Insert Configurations Special insert configurations may be available upon request. Contact your local sales representative for more information Shell Size Insert Type Number of AWG Size Wire Terminal Type Service Voltage Rating 10 Pin D CN PN 10 Socket D CN SN 08 Pin D CN PN 08 Socket D CN SN 08 Pin A CN PN 08 Socket A CN SN 08 Pin A CN PN 08 Socket A CN SN 08 Pin A CN PN 08 Socket A CN SN 10 Pin D CN PN 10 Socket D CN SN 10 Pin D CN PN 10 Socket D CN SN Symbols AWG /0 4/0 Service Voltage Rating: A = 240V, B, D, E = 600V 350 MCM 500 MCM Ground Contact Solder Termination Pressure 522

21 Insert Configurations Special insert configurations may be available upon request. Contact your local sales representative for more information Shell Size Insert Type Number of AWG Size Wire Terminal Type Service Voltage Rating 10 Pin A CN PN 10 Socket A CN SN 10 Pin A CN PN 10 Socket A CN SN 08 Pin 08 Socket 3 12 A A 3 12 A A CN PN CN SN 10 Pin 10 Socket 2 4 D A 2 4 D A CN PN CN SN Pin A CN PN 08 Socket A CN SN 10 Pin A CN PN 10 Socket A CN SN 10 Pin A CN PN 10 Socket A CN SN Symbols AWG /0 4/0 Service Voltage Rating: A = 240V, B, D, E = 600V 350 MCM 500 MCM Ground Contact Solder Termination Pressure 523

22 Insert Configurations Special insert configurations may be available upon request. Contact your local sales representative for more information. 37 (continued) Shell Size Insert Type Number of AWG Size Wire Terminal Type Service Voltage Rating 12 Pin D CN PN 12 Socket D CN SN 14 Pin D CN PN 14 Socket D CN SN 12 Pin A CN PN 12 Socket A CN SN 12 Pin A CN PN 12 Socket A CN SN Pin A CN PN 10 Socket A CN SN Symbols AWG /0 4/0 Service Voltage Rating: A = 240V, B, D, E = 600V 350 MCM 500 MCM Ground Contact Solder Termination Pressure 524

23 Cable Grip Components Cable Diameter Dimension mm (in) Cable Basket Weave Shell Diameter Oil Resistant Steel Gland Stainless Steel Nominal Length Size Minimum Maximum Code Number Rubber Grommets Washers Basket Weave Grips mm (in) 1.57 (.062) 3.18 (0.125) 02 CN C CN E 76.2 (3.0) 3.18 (0.125) 6.35 (0.250) 04 CN C CN E 76.2 (3.0) 6.35 (0.250) 9.53 (0.375) 06 CN C CN E (4.0) (0.375) (0.500) 08 CN C CN E (5.0) CN E (0.500) (0.625) 10 CN C CN E (6.0) (0.625) (0.750) 12 CN C CN E (7.0) (0.750) (0.875) 14 CN C CN E (7.5) (0.875) (0.937) 15 CN C CN E (8.0) 6.35 (0.250) 9.53 (0.375) 06 CN C CN E (4.0) 9.53 (0.375) (0.500) 08 CN C CN E (5.0) (0.500) (0.625) 10 CN C CN E (6.0) (0.625) (0.750) 12 CN C CN E (7.0) Rubber (0.750) (0.875) 14 CN C CN E (7.5) Grommet 08 CN E (0.875) (1.000) 16 CN C CN E (8.5) (1.000) (1.125) 18 CN C CN E (9.0) (1.125) (1.250) 20 CN C CN E (10.0) (1.250) (1.375) 22 CN C CN E (10.5) (1.375) (1.437) 23 CN C CN E (10.5) Nominal Length Cable Dia. Basket Weave Grip Cable Dia. Gland Washers 10 & C10 12 & C12 14 & C (0.500) (0.625) 10 CN C CN E (6.0) (0.625) (0.750) 12 CN C CN E (7.5) (0.750) (0.875) 14 CN C CN E (7.5) (0.875) (1.000) 16 CN C CN E (9.0) (1.000) (1.125) 18 CN C CN E (9.0) (1.125) (1.250) 20 CN C CN E CN E (10.0) (1.250) (1.375) 22 CN C CN E (11.0) (1.375) (1.500) 24 CN C CN E (11.0) (1.500) (1.625) 26 CN C CN E (13.0) (1.625) (1.750) 28 CN C CN E (13.0) (1.750) (1.875) 30 CN C CN E (14.5) (1.875) (1.937) 31 CN C CN E (14.5) (0.875) (1.000) 16 CN C CN E (8.5) (1.000) (1.125) 18 CN C CN E (10.0) (1.125) (1.250) 20 CN C CN E (10.0) (1.250) (1.375) 22 CN C CN E (11.0) (1.375) (1.500) 24 CN C CN E (11.0) (1.500) (1.625) 26 CN C CN E (13.0) (1.625) (1.750) 28 CN C CN E CN E (13.0) (1.750) (1.875) 30 CN C CN E (15.0) (1.875) (2.000) 32 CN C CN E (15.0) (2.000) (2.125) 34 CN C CN E (16.0) (2.125) (2.250) 36 CN C CN E (16.0) (2.250) (2.375) 38 CN C CN E (17.0) (2.375) (2.437) 39 CN C CN E (17.0) (1.375) (1.500) 24 CN C CN E (13.0) (1.500) (1.625) 26 CN C CN E (13.0) (1.625) (1.750) 28 CN C CN E (13.0) (1.750) (1.875) 30 CN C CN E (15.0) (1.875) (2.000) 32 CN C CN E (15.0) (2.000) (2.125) 34 CN C CN E CN E (16.0) (2.125) (2.250) 36 CN C CN E (16.0) (2.250) (2.375) 38 CN C CN E (17.0) (2.375) (2.500) 40 CN C CN E (17.0) (2.500) (2.625) 42 CN C CN E (19.0) (2.625) (2.750) 44 CN C CN E (19.0) (2.750) (2.875) 46 CN C CN E (19.0) One steel gland washer size is used for each shell size available. 525

24 Mechanical Clamp Nut Shell Size Dimensions mm (in) L1 L2 L3 L4 Contact Data (2.00) 25.4 (1.00) 52.1 (2.05) 46.5 (1.83) CN-W-5306N (2.00) 25.4 (1.00) 64.8 (2.55) 57.1 (2.25) CN-W-5308N 10/C (2.03) 25.4 (1.00) 77.5 (3.05) 77.5 (3.05) CN-W-5310N 12/C (2.10) 25.4 (1.00) 92.7 (3.65) 92.7 (3.65) CN-W-5312N 14/C (2.25) 28.7 (1.13) (4.45) (4.45) CN-W-5314N Contact Terminal () Size Pin 4 AWG CN400420L Socket 4 AWG CN410420L Pin 8 AWG CN400820L Socket 8 AWG CN410820L S1 S2 L2 L1 Pin 10 AWG CN401020L Socket 10 AWG CN411020L Pin 12 AWG CN401220L Pin Ground 12 AWG CN401221L Socket 12 AWG CN411220L Pin 16 AWG CN401620L Socket 16 AWG CN411620L 526

25 Contact ing and Insertion/Removal Tools Full Cycle Tool Description This tool is a full cycle crimp tool for crimping Appleton crimp contact sizes #10 AWG through #18 AWG To be used with TC-CN-XX-20L locator dies Locator Dies for TC-CN_M309 Tool Locator die for #10 AWG pin/socket crimp contacts Locator die for #12 AWG pin/socket crimp contacts Locator die for #16 AWG pin/socket crimp contacts Locator die for #18 AWG pin/socket crimp contacts Insertion Tool for Pin/Socket Locator tool for #10 AWG pin/socket crimp contact Locator tool for #12 AWG pin/socket crimp contact Locator tool for #16 AWG pin/socket crimp contact TC-CN-M309 TC-CN-10-20L TC-CN-12-20L TC-CN-16-20L TC-CN-18-20L TI-10H TI-12H TI-16H Removal Tool for Pin Locator tool for #18 AWG pin/socket crimp contact Removal tool for #8, #10 and #12 AWG pin crimp contact TI-18H TEP-LGH Removal tool for #16 AWG pin crimp contact Removal Tool for Socket Removal tool for #10 AWG socket crimp contact Removal tool for #12 AWG socket crimp contact Removal tool for #16 AWG socket crimp contact Removal tool for #18 AWG socket crimp contact TEP-SMH TES-10H TES-12H TES-16H TES-18H 527