Stratos Pro A2.. CC Dual Conductivity Measurement

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1 The Art of Measuring. User Manual English Stratos Pro A2.. CC Dual Conductivity Measurement Latest Product Information:

2 Return of Products, Disposal Return of products Please contact our Service Team before returning a defective device. Ship the cleaned device to the address you have been given. If the device has been in contact with process fluids, it must be decontaminated/disinfected before shipment. In that case, please attach a corresponding certificate, for the health and safety of our service personnel. Disposal Please observe the applicable local or national regulations concerning the disposal of waste electrical and electronic equipment. 2

3 Safety Instructions In official EU languages and others Documents Supplied Quickstart Guides Installation and first steps: Operation Menu structure Calibration Error messages and recommended actions Specific Test Report Electronic Documentation Manuals + Software Ex Devices: Control Drawings EU Declarations of Conformity Up-to date documentation available on our website: 3

4 Contents Documents Supplied... 3 Introduction... 7 Intended Use... 7 Safety Information... 8 Overview of Stratos Pro A2... CC... 9 Assembly...10 Package Contents...10 Mounting Plan, Dimensions...11 Pipe Mounting, Protective Hood...12 Panel Mounting...13 Installation...14 Installation Instructions...14 Rating Plates / Terminal Assignments...15 Wiring of Stratos Pro A2... CC...16 Wiring Examples...17 User Interface, Keypad...20 Display...21 Signal Colors (Display Backlighting)...21 Measuring Mode...22 Selecting the Mode / Entering Values...23 Color-Coded User Interface...25 Operating Modes...26 HOLD Mode...28 Alarm...29 Alarm and HOLD Messages...30 Overview of Configuration...31 Setup and Channel Selection on the Device...32 Calculations (CALC)...33 Calculating the ph Value by Means of Dual Conductivity Measurement

5 Contents Configuration (Template for Copy)...40 Configuring Sensors A, B...42 Current Output Current Output CONTROL input...56 Alarm Settings...58 Time and Date...60 Measuring Points (TAG, GROUP)...60 Sensor Verification (TAG, GROUP)...61 Calibration...62 Calibration by Input of Cell Factor...63 Measurement...64 Diagnostics...65 Service...70 Operating States...73 Supply Units and Connection...74 Product Line and Accessories...75 Specifications...76 Error Handling...80 Error Messages...81 Sensoface...83 FDA 21 CFR Part Electronic Signature Passcodes...85 Audit Trail...85 Index...86 Trademarks...91 Passcodes

6 Contents 6

7 Introduction Intended Use Stratos Pro A2... CC is a 2-wire device for two-channel measurement of electrical conductivity and temperature in liquids. The device has been designed for measurements before and after cation exchangers using commercial 2- and 4-electrode sensors. Different parameters can be calculated from the two conductivity values, e.g. difference, ratio, rejection, but also the ph value of feed water. The sturdy molded enclosure can be fixed into a control panel or mounted on a wall or at a post. The protective hood, which is available as accessory, provides additional protection against direct weather exposure and mechanical damage. Plain-text messages in a large, backlit display allow intuitive operation. The colored display backlighting signals alarm messages (red) or HOLD mode (orange). The Sensocheck automatic monitoring of sensor and cables and the Sensoface function for clear indication of the sensor condition provide excellent diagnostics. The internal logbook (TAN SW-A002) can handle up to 100 entries up to 200 with AuditTrail (TAN SW-A003). Password protection for granting access rights during operation can be configured. The floating, digital control input HOLD allows remote controlled switching to HOLD mode. The CONTROL input allows evaluation of external monitoring equipment, such as a flow monitoring system. For that purpose, you can also monitor the current input (optional) for keeping a desired value. The device provides two current outputs (for transmission of measured value and temperature, for example). 7

8 Safety Information Safety information Be sure to read and observe the following instructions! The device has been manufactured using state of the art technology and it complies with applicable safety regulations. When operating the device, certain conditions may nevertheless lead to danger for the operator or damage to the device. See also separate document: Safety Instructions CAUTION! Commissioning must only be performed by trained personnel authorized by the operating company! Whenever it is likely that protection has been impaired, the device shall be made inoperative and secured against unintended operation. The protection is likely to be impaired if, for example: the device shows visible damage the device fails to perform the intended measurements after prolonged storage at temperatures below 30 C / 22 F or above +70 C / +158 F after severe transport stresses Before recommissioning the device, a professional routine test must be performed. This test must be carried out at the manufacturer's factory. Note: Before commissioning it must be proved that the device may be connected with other equipment. Terminals: Screw terminal, suitable for single wires / flexible leads up to 2.5 mm 2 (AWG 14). Recommended torque for the terminal screws: Nm. 8

9 Overview of Stratos Pro A2... CC Overview A B CC input Output C D Output 2 E 17 F G H RS I 2 K Current 6 input 10 HOLD 11 input 13 CONTROL 14 input 9

10 Assembly Package Contents Check the shipment for transport damage and completeness! The package should contain: Front unit, rear unit, bag containing small parts Specific test report Documentation (see page 3) Fig.: Assembling the enclosure 1) Jumper (3 x) 2) Washer (1 x), for conduit mounting: Place washer between enclosure and nut 3) Cable tie (3 x) 4) Hinge pin (1 x), insertable from either side 5) Enclosure screw (4 x) 10 6) Sealing insert (1 x) 7) Rubber reducer (1 x) 8) Cable gland (3 x) 9) Filler plug (3 x) 10) Hexagon nut (5 x) 11) Sealing plug (2 x), for sealing in case of wall mounting

11 Assembly Mounting Plan, Dimensions ) Cable gland (3 x) 2) Knockouts for cable gland or ½ conduit, 21.5 mm dia. (2 knockouts) Conduit couplings not included! 3) Knockout for pipe mounting (4 x) 4) Knockout for wall mounting (2 x) Fig.: Mounting plan (All dimensions in mm!) 11

12 Assembly Pipe Mounting, Protective Hood ø40...ø ) Hose clamp with worm gear drive to DIN 3017 (2 x) 2) Pipe-mount plate (1 x) 3) For vertical or horizontal posts or pipes 4) Self-tapping screw (4 x) 4 Fig.: ZU 0274 pipe-mount kit (All dimensions in mm!) Fig.: ZU 0737 protective hood for wall and pipe mounting (All dimensions in mm!) 12

13 Assembly Panel Mounting < ) Circumferential sealing (1 x) 2) Screw (4 x) 3) Position of control panel 4) Span piece (4 x) 5) Threaded sleeve (4 x) Cutout 138 x 138 mm (DIN 43700) Fig.: ZU 0738 panel-mount kit (All dimensions in mm!) 13

14 Installation Installation Instructions Installation of the device must be carried out by trained experts in accordance with this instruction manual and as per applicable local and national codes. Be sure to observe the technical specifications and input ratings during installation! Be sure not to notch the conductor when stripping the insulation! The supplied current must be galvanically isolated. If not, connect an isolator module. All parameters must be set by a system administrator prior to commissioning! Terminals: Screw terminal, suitable for single wires / flexible leads up to 2.5 mm 2 (AWG 14). Recommended torque for the terminal screws: 0, Nm. 14

15 Rating Plates / Terminal Assignments Installation Fig.: Terminal assignments of Stratos Pro A2... Fig.: Stratos Pro A2...N rating plate at outside bottom of front 15

16 Installation Wiring of Stratos Pro A2... CC Sensor connection MK-CC module Areas for placing the screwdriver to pull out the terminals HART Terminal row 1 Terminal row 2 In addition: 2 HART pins (between terminal row 1 and 2) Fig.: Terminals, device opened, back of front unit 16

17 Wiring Examples Example 1: Measuring task: Sensors (principle): Dual conductivity, temperature 2 electrodes, coaxial A CELL A A CELL (GND) A RTD A RTD (GND) A SHIELD B CELL B CELL (GND) B RTD B RTD (GND) B SHIELD B C D E F G H I K A B Sensor(s) Cable Device 17

18 Wiring Examples Example 2: Measuring task: Dual conductivity, temperature Sensors: SE 604, 2 electrodes A CELL White / Pink A A CELL (GND) A RTD A RTD (GND) A SHIELD B CELL B CELL (GND) B RTD B RTD (GND) B SHIELD B C D E F G H I K Brown / Gray Yellow / Red Green Black White / Pink Brown / Gray Yellow / Red Green Black A B Sensor(s) Cable Device 18

19 Example 3: Measuring task: Sensors: Dual conductivity, temperature SE 610, 2 electrodes Wiring Examples A CELL White A A CELL (GND) A RTD A RTD (GND) A SHIELD B CELL B CELL (GND) B RTD B RTD (GND) B SHIELD B C D E F G H I K Brown Yellow Green Black White Brown Yellow Green Black A B Sensor(s) Cable Device 19

20 MEMO SENS User Interface, Keypad Display 2 Keypad 3 Rating plate (enclosure bottom) 3 Key meas info enter menu Arrow keys up / down Arrow keys left / right Function Return to last menu level Directly to measuring mode (press > 2 s) Measuring mode: other display Retrieve information Show error messages Configuration: Confirm entries, next configuration step Calibration: Continue program flow Measuring mode: Call menu Menu: Increase/decrease a numeral Menu: Selection Previous/next menu group Number entry: Move between digits 20

21 Display 23 MEMO SENS Temperature 2 Sensocheck 3 Interval/response time 4 Sensor data 5 Not used 6 Limit message: Limit 1 or Limit 2 7 Alarm 8 Service 9 Channel A / Channel B 10 Calibration 11 Not used 12 Waiting time running 20 Signal Colors (Display Backlighting) Info available 14 Hold mode active 15 Main display 16 Secondary display 17 Proceed using enter 18 Not used 19 Diagnostics 20 Configuration mode 21 Calibration mode 22 Measuring mode 23 Sensoface 24 Unit symbols Red Red blinking Orange Turquoise Green Magenta Alarm (in case of fault: display values blink) Input error: illegal value or wrong passcode HOLD mode (Calibration, Configuration, Service) Diagnostics Info Sensoface message 21

22 Measuring Mode After the operating voltage has been connected and the sensor identified, the analyzer automatically goes to Measuring mode. To call the measuring mode from another operating mode (e.g. Diagnostics, Service): Hold meas key depressed (> 2 s). Sensoface indicator (sensor status) Time (or flow) Mode indicator (measuring) Hold meas key depressed for calling the measuring mode (pressing once more switches the display) Display active measuring channel Display indicates OUT1: e.g. measured value of channel A Display indicates OUT2: here, temperature of channel A enter key Depending on the configuration, one of the following displays can be set as standard display for the measuring mode (see page 24): Measured values channel A and channel B as well as time (default setting) Measured value and measuring point ( TAG ) Conductivity and temperature of channel A (see example above) Conductivity and temperature of channel B Time and date Measured value channel A, channel B and flow Output currents Note: By pressing the meas key in measuring mode you can view the displays for approx. 60 sec. 22 The analyzer must be configured for the respective measurement task!

23 Selecting the Mode / Entering Values To select the operating mode: 1) Hold meas key depressed (> 2 s) (directly to measuring mode) 2) Press menu key: the selection menu appears 3) Select operating mode using left / right arrow key 4) Press enter to confirm the selected mode 1 Selection menu Selected mode (blinks) To enter a value: 5) Select numeral: left / right arrow key 6) Change numeral: up / down arrow key 7) Confirm entry by pressing enter

24 Display in Measuring Mode The MAIN DISPLAY is the display which is shown in measuring mode. To call the measuring mode from any other mode, hold the meas key depressed for at least 2 sec. meas key enter key By pressing meas briefly you can step through further displays such as tag number (TAG) or flow (L/h). These displays are turquoise. After 60 sec they switch back to the main display. Press enter to select a display as MAIN DISPLAY. Conductivity 2 approx. 2 s The secondary display shows MAIN DISPLAY NO. Use the UP / DOWN arrows to select MAIN DISPLAY YES and confirm by pressing enter. The display color changes to white. This display is now shown in measuring mode. Example: Display of conductivity 1 and 2 and calculated ph value. Conductivity 1 Calculated ph 24

25 Color-Coded User Interface The color-coded user interface guarantees increased operating safety. Operating modes are clearly signaled. The normal measuring mode is white. Information text appears on a green screen and the diagnostic menu appears on turquoise. The orange HOLD mode (e.g. during calibration) is quickly visible as is the magenta screen which indicates asset management messages for predictive diagnostics such as maintenance request, pre-alarm and sensor wear. The alarm status has a particularly noticeable red display color and is also signaled by flashing display values. Invalid inputs or false passcodes cause the entire display to blink red so that operating errors are noticeably reduced. White: Measuring mode Red blinking: Alarm, errors Orange: HOLD mode Magenta: Maintenance request Turquoise: Diagnostics Green: Information texts 25

26 Operating Modes Diagnostics Display of calibration data, display of sensor data, performing a device self-test, viewing the logbook entries, display of hardware/software versions of the individual components. The logbook can store 100 events ( ). They can be displayed directly on the device. The logbook can be extended to 200 entries using a TAN (Option). HOLD Manual activation of HOLD mode, e.g. for servicing. The signal outputs adopt a defined state. Calibration There are no stable calibration solutions for the µs/cm range, and performing a calibration is very difficult because it only works properly in the flow under exclusion of air. Therefore, it is easier and more precise just to enter the cell factor or calibrate by carrying out a reference measurement, if appropriate. During calibration the device is in HOLD mode. During calibration the device remains in the HOLD mode until it is stopped by the operator. Configuration The analyzer must be configured for the respective measurement task. In the Configuration mode you select the connected sensor, the measuring range to be transmitted, and the conditions for warning and alarm messages. During configuration the device is in HOLD mode. Configuration mode is automatically exited 20 minutes after the last keystroke. The device returns to measuring mode. Service Maintenance functions (current source), passcode assignment, reset to factory settings, enabling of options (TAN). 26

27 Operating Modes / Functions Meas. mode (main display selectable) TAG display after 60 s CLK display after 60 s (if configured) Pressing the menu key (down arrow) opens the selection menu. Select the menu group using the left/right arrow keys. Pressing enter opens a menu item. Press meas to return. Display of calibration data Self test: RAM, ROM, EEPROM, module Logbook: 100 events with date and time Display of direct, uncorrected sensor signals Display of software version, model designation, serial no. Manual activation of HOLD mode, e.g., for sensor replacement. The signal outputs behave as configured (e.g., last measured value, 21 ma) Calibrating sensor A by input of cell factor Calibrating sensor B by input of cell factor Configuration (Access via code, factory setting: 5555) NEW EXCHANGER Display of measured values for validation (simulators) Resetting the ion exchanger (after replacement) Current source, output 1 Current source, output 2 Specifying access codes for operating modes Reset to factory setting Enabling an option via TAN 27

28 HOLD Mode The HOLD mode is a safety mode during configuration, calibration, and servicing. Output current is frozen (LAST) or set to a fixed value (FIX). The HOLD mode is indicated by orange display backlighting. HOLD mode, display icon: Output signal response LAST: The output current is frozen at its last value. Recommended for short configuration procedures. The process should not change decisively during configuration. Changes are not noticed with this setting! FIX: The output current is set to a value that is noticeably different from the process value to signal the control system that the analyzer is being worked at. Output signal during HOLD: Output current [ma] 21 Output signal for HOLD FIX setting = 21.0 ma Output signal for HOLD LAST setting 4 HOLD active HOLD active Terminating the HOLD mode The HOLD mode is ended by switching to measuring mode (hold meas key depressed). The display reads Good Bye, after that, the HOLD mode is exited. When the calibration mode is exited, a confirmation prompt ensures that the installation is ready for operation (e.g.: sensor reinstalled, located in process). 28

29 Alarm External activation of HOLD (SW-A005) The HOLD mode can be activated from outside by sending a signal to the Hold input (e.g. from the process control system). Power supply V AC/DC HOLD input Process control system Stratos Pro A2... HOLD inactive HOLD active V AC/DC V AC/DC Manual activation of HOLD The HOLD mode can be activated manually from the HOLD menu. This allows checking or replacing a sensor, for example, without provoking unintended reactions of outputs or contacts. Press meas key to return to selection menu. Alarm When an error has occurred, Err xx is displayed immediately. Only after expiry of a user-defined delay time will the alarm be registered and entered in the logbook. During an alarm the display blinks, the display backlighting turns red. Error messages can also be signaled by a 22 ma output current (see Configuration). 2 sec after the failure event is corrected, the alarm status will be deleted. 29

30 Alarm and HOLD Messages Message Released by Cause Alarm Sensocheck Polarization / Cable (22 ma) Error messages Flow (CONTROL input) Alarm contact opens Flow (current input) ERR A / ERR B: conductance > 250,000 µs ERR A / ERR B: conductivity > 10,000 µs/cm HOLD HOLD HOLD via menu or input (Last/Fix) CONF Configuration CAL Calibration SERVICE Service To generate a message via the CONTROL input: Open the Configuration menu to activate the message: Power supply V AC/DC CONTROL input Stratos Pro A2... To generate a message via the current input: Open the Configuration menu to activate the message: 0(4) ma: 5 6 Current input Stratos Pro A

31 Overview of Configuration The configuration steps are assigned to different menu groups. Using and you can jump between the individual menu groups. Each menu group contains menu items for setting the parameters. Pressing enter opens a menu item. Use and to edit a value. Press enter to confirm/save the settings. To return to measurement: Hold meas key depressed (> 2 s). Select menu group Menu group Code Display Select menu item Sensor A parameters S_A: enter Menu item 1 enter Sensor B parameters... Menu item... S_B: enter enter Measuring mode MES: Current output 1 OT1: Current output 2 Control input (flow measurement or level) OT2: IN: Alarm mode ALA: Setting the clock CLK: Tag number TAG: 31

32 Setup and Channel Selection on the Device Sensors A and B Arrangement Device type: Cond-Cond Inlet: COND A sensor with fitting Connection length max. 3 m Cation exchanger Channel Selection and Display Assignment Outlet: COND B sensor with fitting DISPLAY: Display OUT 1 Display OUT 2 32

33 Calculations (CALC) Calculations (CALC) ** Calculation Difference Ratio Passage Rejection Deviation ph value acc. to VBG S-006 Alkalizing agent NaOH Alkalizing agent NH3 Alkalizing agent LiOH Variable ph value, factors specifiable Formula Additional specifications possible for calculating the consumption of the ion exchanger (size, capacity, efficiency) ON / OFF Displaying the remaining capacity: Diagnostics / Monitor menu After replacement of the ion exchanger an entry must be made in the SERVICE menu. Input of ion exchanger size Input of ion exchanger capacity Input of ion exchanger efficiency C+log((Cond A Cond B / F1) / F2) / F3 Coefficient C Factor F1 Factor F2 Factor F3 33

34 Calculations (CALC) -C9- ** PARAMETER W, A, B specifiable Concentration of the alcalizing agent selecting NaOH, NH3, LiOH Concentration calculation Concentration calculation Concentration calculation *) Input of user-specific parameters possible **) With C6 and C9, the concentration of the alkalizing agent can be shown in the measurement display and in the sensor monitor and it can be switched to the current outputs. 34

35 ph Value Calculation Calculating the ph Value by Means of Dual Conductivity Measurement When monitoring boiler feedwater in power plants, dual conductivity measurement can be used to calculate the ph value. For that purpose, the boiler feedwater conductance is measured before and after the cation exchanger. This commonly used method of indirect ph value measurement does not require much maintenance and has the following advantage: Normal ph measurement in ultrapure water is very critical. Boiler feed water does not contain many ions. This requires the use of a special electrode, which must be calibrated constantly and the service life of which is generally rather short. Function Two sensors are used to measure the conductivity before and after the cation exchanger. The ph value is inferred from these two conductivity values. Cond measuring point A Sensor A TC: NH 3 / NaOH Cation exchanger ph Cond measuring point B H 2 O Sensor B TC: HCl You can enter more parameters for calculating the consumption of the ion exchanger (size, capacity, efficiency). The remaining capacity is displayed in the Diagnostics / Monitor menu. After replacement of the ion exchanger an entry must be made in the SERVICE menu. 35

36 Configuration Configuration Choices Default (this setting applies to both channels, A and B) (Selected in text line) 36 -C9- ALCALISING Alkalizing agent Entries for Calculating the Consumption of the Ion Exchanger EXCHER CAP 3) ON / OFF OFF EXCHER SIZE 3) LTR LTR CAPACITY 3) VAL VAL EFFICIENCY 3) % %

37 Configuration Configuration Choices Default 1) The cell constant can be modified by an entry in the configuration menu or by calibration (one storage position). This means, a cell constant determined by calibration is taken over by pressing enter during configuration. It remains unchanged until a new value is entered. 2) For conductivity (μs/cm), the range selection determines the max. resolution. If the selected range is exceeded, the device automatically switches to the next higher range until the max. measurement limit is reached (9999 μs/cm). This applies to display values and current outputs. The current outputs are adjusted using a floating-point editor which allows settings over several decades. The initial range of the editor is the selected range: Selected resolution Displayed range (or floating-point editor) 3) Entries for calculating the consumption of the ion exchanger: Activate with EXCHER CAP = ON. Messages in the Diagnostics / Monitor menu. 37

38 Configuration Configuration Choices Default Output 1 (OUT1) CHANNEL OUTPUT LIN BiLIN TMP C BEGIN 4 ma END 20 ma BEGIN 4 ma END 20 ma CORNER X CORNER Y BEGIN 4 ma END 20 ma Input range: selected CHANNEL Vertex X : BEGIN CORNER X END (rising) BEGIN CORNER X END (falling) Input range: selected CHANNEL Default: 12 ma Vertex Y: (0) 4 ma CORNER Y 20 ma TMP F BEGIN 4 ma END 20 ma FILTERTIME SEC 0000 SEC 22mA FAIL ON/OFF OFF 22mA FACE ON/OFF OFF HOLD MODE LAST/FIX LAST FIX HOLD-FIX Output 2 (OUT2) Selection as for OUT1 All following settings are made as for output 1 (OUT1) 38

39 Control input (CNTR_IN) Configuration Alarm (ALARM) pulses/liter pulses/liter *) These menu items appear only if selected. **) LIMIT I-IN can be used to measure and monitor the current input (e.g. flow). For monitoring, you can enter a setpoint at which an alarm message is released: "ERR 71 LIMIT I-INPUT (22 ma). ***) Hysteresis fixed at 5% of threshold value Configuration Choices Default Switching Real-time clock outputs (CLOCK) (Rel1/Rel2) CLK: FORMAT 24 h / 12 h 24 h TIME hh/mm : h TIME hh/mm :59 AM / :59 PM DAY/MONTH / YEAR Measuring points (TAG / GROUP) TAG: (Input in text line) A...Z, 0...9, + < >? GROUP: (Input in text line)

40 Configuration (Template for Copy) Parameter S_A: Cell factor A S_A: Temperature compensation A S_B: Cell factor B S_B: Temperature compensation B MEAS: Measuring range MEAS: Temperature unit MEAS: Calculation MEAS: Coefficient C (for variable ph only, -C7-) MEAS: Factor F1 (for variable ph only, -C7-) MEAS: Factor F2 (for variable ph only, -C7-) MEAS: Factor F3 (for variable ph only, -C7-) MEAS: Parameter W (for USER SPEC only, -C8-) MEAS: Parameter A (for USER SPEC only, -C8-) MEAS: Parameter B (for USER SPEC only, -C8-) MEAS: Alkalizing agent (for variable ph only, -C9-) OT1: Parameter (channel) OT1: Linear / Bilinear curve OT1: Current start OT1: Current end OT1: Vertex X (bilinear curve only) OT1: Vertex Y (bilinear curve only) OT1: Filter time OT1: FAIL 22 ma (error messages) OT1: FACE 22 ma (Sensoface messages) OT1: HOLD mode OT1: HOLD FIX current OT2: Parameter (CHANNEL) OT2: Linear / Bilinear curve OT2: Current start OT2: Current end OT2: Vertex X (bilinear curve only) OT2: Vertex Y (bilinear curve only) Setting 40

41 Configuration (Template for Copy) Parameter OT2: Filter time OT2: FAIL 22 ma (error messages) OT2: FACE 22 ma (Sensoface messages) OT2: HOLD mode OT2: HOLD FIX current IN: Level or flow IN: (Flow meter) Adjusting pulses/liter ALA: Delay ALA: Sensocheck on/off ALA: Flow control FLOW CNTR on/off ALA: Minimum flow (hysteresis fixed at 5 %) ALA: Maximum flow (hysteresis fixed at 5 %) ALA: Monitoring of current input LIMIT I-IN on/off ALA: FUNCTION (LO LEVEL / Hi LEVEL) ALA: LEVEL (monitored threshold) ALA: HYSTERESIS CLK: Time & Date TAG: Measuring point (tag number) GROUP: Group of measuring points Setting 41

42 Configuration Configuring Sensors A, B Specifying cell factor, selecting temperature compensation 1 2 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select SENSOR_A menu using keys, press enter. 4) All items of this menu group are indicated by the S_A: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed. 3 4 Entry of cell factor A Temperature compensation A Entry of cell factor B Temperature compensation B

43 4 Menu item Action Choices Sensor A Select SENSOR_A menu using keys, press enter. Configuration Enter cell factor Sensor A Modify digit using keys, select next digit using keys. Press enter to confirm. Temp compensation selection Sensor B Select using keys. Press enter to confirm. Select SENSOR_B menu using keys, press enter. OFF LIN* NLF NaCl HCl NH3 NaOH * With LIN selected: Enter temperature coefficient %/K %/K Enter cell factor Sensor B... Configuration as for sensor A 43

44 Configuration Measuring Range, Calculation of Output Parameters 1 2 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select MEAS MODE menu using keys, press enter. 4) All items of this menu group are indicated by the MES: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed. 3 4 Range (resolution) Temperature unit Calculations

45 4 Menu item Action Choices Range (resolution) Select using keys. Press enter to confirm. Configuration Temperature unit Calculation Select C or F using keys. Press enter to confirm. Select using keys. Press enter to confirm. Calculation type Select desired calculation type using keys: Press enter to confirm. With -C C9- selected, you are requested to enter parameters. -C9- ALCALISING -C6- ph VGB S-006 -C7- Factor 1: ( ) -C7- Factor 2: 0243 ( ) -C7- Factor 3: ( ) -C8- Parameter W: (xxxx E E-3) -C8- Parameter A: (xxx.x E E-3) -C8- Parameter B: (xxx.x E E-4) -C9- Alcalising: (NaOH, NH3, LiOH) 45

46 Configuration Current Output 1 Process variable. Current start. Current end. 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select OUT1 menu using keys, press enter. 2 4) All items of this menu group are indicated by the OT1: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed CHANNEL: Channel selection (process variable) OUTPUT: LIN: linear curve bilin: bilinear curve Current start/end Bilinear: vertex X/Y Time averaging filter Output current for error message Output current for Sensoface Output current during HOLD Output current for HOLD FIX 4 46

47 4 Menu item Action Choices Process variable Select using keys: Cond: Conductivity TMP: Temperature CALC: Calculation Press enter to confirm. Configuration Current start Current end Modify digit using keys, select next digit using keys. Press enter to confirm. Enter value using keys. Press enter to confirm. As selected for process variable/range If the adjusted range is exceeded, the device automatically switches to the next higher range (Autorange) As selected for process variable/range If the adjusted range is exceeded, the device automatically switches to the next higher range (Autorange) Assignment of measured values: Current start and current end Example 1: Range µs/cm Example 2: Range µs/cm [µs/cm] Advantage: Higher resolution in range [µs/cm] of interest Output current 20 [ma] Output current 20 [ma] 47

48 Configuration Current Output 1 Output current curve 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select OUT1 menu using keys, press enter. 2 4) All items of this menu group are indicated by the OT1: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed CHANNEL: Channel selection (process variable) OUTPUT: LIN: linear curve bilin: bilinear curve Current start/end Bilinear: vertex X/Y Time averaging filter Output current for error message Output current for Sensoface Output current during HOLD Output current for HOLD FIX 48

49 4 Configuration Menu item Action Choices Output current Select using keys. LIN curve Press enter to confirm. Linear curve bilin Bilinear curve Current start and current end Bilinear curve: Vertex X/Y Enter value using keys. Press enter to confirm. Enter value using keys. Press enter to confirm. Entered value applies to selected process variable/ range If the adjusted range is exceeded, the device automatically switches to the next higher range (Autorange) Entered value applies to selected vertex of bilinear curve "Corner X (process variable) and "Corner Y (output current) see figure below. Vertex of bilinear curve Output current Example: Current range set to ma, Current start: 0 µs/cm Current end: 200 µs/cm Vertex: CORNER X : 10 µs/cm (process variable) CORNER Y : 12 ma (output current) Result: The output current change in the range µs/cm is much greater than in the range µs/cm. Process variable 49

50 Configuration Current Output 1 Adjusting time interval of output filter 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select OUT1 menu using keys, press enter. 2 4) All items of this menu group are indicated by the OT1: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed CHANNEL: Channel selection (process variable) OUTPUT: LIN: linear curve bilin: bilinear curve Current start/end Bilinear: vertex X/Y Time averaging filter Output current for error message Output current for Sensoface Output current during HOLD Output current for HOLD FIX 50

51 4 Menu item Action Choices Time averaging filter Enter value using keys. Configuration Press enter to confirm. Time averaging filter To smoothen the current output, a low-pass filter with adjustable filter time constant can be switched on. When there is a jump at the input (100 %), the output level is at 63 % after the time interval has been reached. The time interval can be set from 0 to 120 sec. If the time interval is set to 0 sec, the current output directly follows the input. Please note: The filter only acts on the current output, not on the display or the limit value! During HOLD the filter is not applied. This prevents a jump at the output. Display Time interval s Time interval s 51

52 Configuration Current Output 1 Output current during Error and HOLD 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select OUT1 menu using keys, press enter. 2 4) All items of this menu group are indicated by the OT1: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed CHANNEL: Channel selection (process variable) OUTPUT: LIN: linear curve bilin: bilinear curve Current start/end Bilinear: vertex X/Y Time averaging filter Output current for error message Output current for Sensoface Output current during HOLD Output current for HOLD FIX 52

53 4 Menu item Action Choices Output current during Select ON (22 ma for error error message message) or OFF using keys. Press enter to confirm. Configuration Output current during Sensoface messages OT1: FACE 22 ma Output current during HOLD Output current for HOLD FIX Select ON or OFF using keys. Confirm by pressing enter LAST: During HOLD the last measured value is maintained at the output. FIX: During HOLD a value (to be entered) is maintained at the output. Select using Press enter to confirm. Only with FIX selected: Enter current which is to flow at the output during HOLD Enter value using keys. Press enter to confirm. ON/OFF Output signal during HOLD: Output current [ma] Output signal for HOLD FIX setting = 21.0 ma Output signal for HOLD LAST setting 21 4 HOLD active HOLD active 53

54 Configuration Current Output 2 Output current range. Process variable. 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select OUT2 menu using keys, press enter. 2 4) All items of this menu group are indicated by the OT2: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed CHANNEL: Channel selection (process variable) OUTPUT: LIN: linear curve bilin: bilinear curve Current start/end Bilinear: vertex X/Y Time averaging filter Output current for error message Output current for Sensoface Output current during HOLD Output current for HOLD FIX 54

55 4 Menu item Action Choices Process variable Select using keys: Cond: Conductivity TMP: Temperature Press enter to confirm. Configuration... All the following adjustments are made as for current output 1 (see there)! 55

56 Configuration CONTROL input Flow measurement 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select CNTR_IN menu using keys, press enter. 2 4) All items of this menu group are indicated by the IN: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed. 3 4 CONTROL input 5 56

57 4 Configuration Menu item Action Choices Select function of Select using keys. Level CONTROL input Press enter to confirm. Flow (for connecting a pulse-output flow meter) Adjust to flow meter With Flow selected, you must adjust the device to the flow meter used. Enter value using arrow keys. Press enter to confirm pulses/liter In the alarm menu you can configure flow monitoring. When you have set CONTROL to FLOW, you can specify 2 additional limit values for maximum and minimum flow. If the measured value lies outside this range, an alarm message and a 22-mA error signal (if configured) will be generated. Display Flow measurement in measuring mode Display Flow measurement (sensor monitor) 57

58 Configuration Alarm Settings Delay. Sensocheck. 1 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select ALARM menu using keys, press enter. 2 4) All items of this menu group are indicated by the ALA: code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) using enter. 5) End: Press meas key until the [meas] mode indicator is displayed ALARM: Delay Alarm: Sensocheck Alarm: CONTROL input For flow monitoring: Max. flow alarm For flow monitoring: Min. flow alarm Error messages can be signaled by a 22 ma output current (see Error Messages and Configuration of Output 1/Output 2). The alarm delay time delays the color change of the display backlighting to red and the 22 ma signal (if configured). 4 58

59 4 Menu item Action Choices Delay Enter value using keys. Press enter to confirm. Configuration Sensocheck Select Sensocheck (continuous monitoring of sensor). Select ON or OFF using keys. Press enter to confirm. CONTROL input The CONTROL input can generate an alarm depending on its assignment in the CONF menu: FLOW (flow measurement): allows monitoring the minimum and maximum flow (pulse counter) LEVEL (control input): Level monitoring. Current input LIMIT I-IN Monitoring a flow meter ( ma) for a limit value, either MIN (Lo LEVEL) or MAX (Hi LEVEL). Press enter to confirm. Threshold value Hysteresis 59

60 Configuration Time and Date Measuring Points (TAG/GROUP) 1 2 enter 3 1) Press menu key. 2) Select CONF using keys, press enter. 3) Select CLOCK or TAG using keys, press enter. 4) All items of this menu group are indicated by the CLK: or TAG code. Press enter to select menu, edit using arrow keys (see next page). Confirm (and proceed) by pressing enter. 5) End: Press meas key until the [meas] mode indicator is displayed. enter meas Time format Time Day and month Year enter TAG of measuring point GROUP of measuring points 60

61 Configuration Time and Date Control of the calibration and cleaning cycles is based on the time and date of the integrated real-time clock. In measuring mode the time is shown in the lower display. When using digital sensors, the calibration data is written in the sensor head. In addition, the logbook entries (cf Diagnostics) are provided with a time stamp. Note: There is no automatic switchover from winter to summer time! Be sure to manually adjust the time! Sensor Verification (TAG, GROUP) When Memosens sensors are calibrated in the lab, it is often useful and sometimes even mandatory that these sensors will be operated again at the same measuring points or at a defined group of measuring points. To ensure this, you can save the respective measuring point (TAG) or group of measuring points (GROUP) in the sensor. TAG and GROUP can be specified by the calibration tool or automatically entered by the transmitter. When connecting an MS sensor to the transmitter, it can be checked if the sensor contains the correct TAG or belongs to the correct GROUP. If not, a message will be generated, Sensoface gets sad, and the display backlighting turns purple. The sad Sensoface icon can also be signaled by a 22 ma error current. Sensor verification can be switched on in the Configuration in two steps as TAG and GROUP if required. When no measuring point or group of measuring points is saved in the sensor, e.g., when using a new sensor, Stratos enters its own TAG and GROUP. When sensor verification is switched off, Stratos always enters its own measuring point and group. A possibly existing TAG/GROUP will be overwritten. Menu item Action Choices Measuring point A...Z, 0...9, + (TAG) < >? In the lower display line you can enter a designation for the measuring point (TAG) and for a group of measuring points (GROUP) if applicable. Up to 32 digits are possible. By pressing meas (repeatedly) in the measuring mode you can view the tag number. Select character using keys, select next digit using keys. Press enter to confirm. The first 10 characters are seen in the display without scrolling. 61

62 Calibration Note: All calibration procedures must be performed by trained personnel. Incorrectly set parameters may go unnoticed, but change the measuring properties. Each sensor is calibrated separately by entering the cell factor. 62

63 Calibration by Input of Cell Factor You can directly enter the value for the cell factor of a sensor. This value must be known, i.e., determined beforehand in the laboratory, for example. The selected process variable and the temperature are displayed. Display Action Remark Select Calibration. Press enter to proceed. Select CAL_CELL_A (or CAL_CELL_B) calibration method. Press enter to proceed. The calibration procedure is identical for sensor A and sensor B. The selection (A or B) is indicated in the upper display line. Ready for calibration. Hourglass blinks. Display (3 sec) Now the device is in HOLD mode. Enter cell factor. Press enter to proceed. The device shows the calculated cell factor (at +25 C / +77 F). Sensoface is active. Use the arrow keys to select: MEAS (exit) REPEAT Press enter to proceed. The selected process variable and the temperature are displayed. Exit: HOLD is deactivated after a short time. 63

64 Measurement Display Remark From the configuration or calibration menus, you can switch the device to measuring mode by pressing the meas key (> 2 sec). In the measuring mode the upper display line shows the configured process variable, the lower display line shows the time and the second configured process variable. The [meas] mode indicator lights. Note: After prolonged power outage (> 5 days) the time display is replaced by dashes and cannot be used for processing. In that case, enter the correct time. By pressing the meas key you can step through the displays listed below. When no key has been pressed for 60 sec, the device returns to the display which has been selected as MAIN DISPLAY. Depending on the configuration, one of the following displays can be set as standard display for the measuring mode (MAIN DISPLAY, see Display in Measuring Mode on page 24): 1) Display of tag number ( TAG ) with up to 32 digits 2) Conductivity and temperature of channel A 3) Conductivity and temperature of channel B 4) Display of time and date 5) Measured values of channel A, channel B and flow 6) Output currents 64

65 Diagnostics (DIAG) Diagnostics In the Diagnostics mode you can access the following menus without interrupting the measurement: Viewing the calibration data Starting a device self-test Viewing the logbook entries Displaying currently measured values, incl. remaining capacity of the ion exchanger (if provided) Displaying device type, software version, serial number Access to diagnostics can be protected with a passcode (SERVICE menu). Note: HOLD is not active during Diagnostics mode! Action Key Remark Activate Pressing the menu key (down arrow) diagnostics opens the selection menu. (Display color changes to turquoise.) Select DIAG using keys, confirm by pressing enter Select diagnostics option Exit Use keys to select from: See next pages for further proceeding. Exit by pressing meas. 65

66 Diagnostics Menu item Remark Display of calibration data Select CALDATA using, press enter to confirm. Use the keys to select the desired parameter from the bottom line of the display (LAST CAL CELL_A CELL_B). The selected parameter is shown in the main display. Press meas to return to measurement. 66

67 Display Diagnostics Menu item Device self-test (To abort, you can press meas.) 1) Display test: Display of all segments with changing background colors white/green/red. Proceed by pressing enter. 2) RAM test: Hourglass blinks, then display of --PASS-- or --FAIL-- Proceed by pressing enter. 3) EEPROM test: Hourglass blinks, then display of --PASS-- or --FAIL-- Proceed by pressing enter. 4) FLASH test: Hourglass blinks, then display of --PASS-- or --FAIL-- Proceed by pressing enter. 5) Module test: Hourglass blinks, then display of --PASS-- or --FAIL-- Press enter or meas to return to measuring mode. 67

68 Diagnostics Menu item Remark Display of logbook entries Select LOGBOOK using, press enter to confirm. Using the keys, you can scroll backwards and forwards through the logbook (entries ), -00- being the last entry. If the display is set to date/time, you can search for a particular date using the keys. Press to view the corresponding message text. If the display is set to the message text, you can search for a particular message using the keys. Press to display the date and time. Press meas to return to measurement. Display example: Extended logbook / Audit Trail (via TAN) With the keys, you can scroll backwards and forwards through the extended logbook (entries ), being the last entry. Display: CFR Audit Trail also records function activations (CAL CONFIG SERVICE), some Sensoface messages and opening of the enclosure. Display of currently measured values (sensor monitor): Select MONITOR using, press enter to confirm. Use the keys to select the desired parameter from the bottom line of the display: R_COND_A, R_COND_B, G_COND_A, G_COND_B (all these apply to cell factor = 1), RTD_A, RTD_B, TEMP_A, TEMP_B, I-INPUT (Option). The selected parameter is shown in the main display. Press meas to return to measurement. 68

69 Display Remaining capacity of the ion exchanger Remark Diagnostics When calculating the consumption of the ion exchanger has been activated in the configuration, the sensor monitor shows the remaining capacity of the ion exchanger. Press meas to return to measurement. Version Here, you find the data you require for requesting a device-specific option. Use the keys to switch between software and hardware version. Press enter to proceed to next device component. Display of device type and serial number of device. Use the keys to switch between software and hardware version. Press enter to proceed to next device component. Display of software/hardware version and serial number for device components. (here: measuring module) Use the keys to switch between software and hardware version. Press enter to proceed to next device component. Display of software version of HART interface. Press enter to proceed to next device component. 69

70 Service (SERVICE) A Service In the Service mode you can access the following menus: Displaying currently measured values Resetting the consumption calculation after replacement of ion exchanger Testing current output 1 Testing current output 2 Assigning and editing passcodes Resetting the device to factory settings Enabling options via TAN Note: HOLD is active during Service mode! Action Key/Display Remark Activate Pressing the menu key (down arrow) Service opens the selection menu. Select SERVICE using keys, press enter to confirm. Passcode Enter passcode 5555 for service mode using the keys. Press enter to confirm. Display Exit In service mode the following icons are displayed: [diag] mode indicator HOLD triangle Service (wrench) Exit by pressing meas. 70

71 Menu item Display example: Remark Service Displaying currently measured values (sensor monitor) with HOLD mode activated: Select MONITOR using, press enter to confirm. Select variable in the bottom text line using. The selected parameter is shown in the upper display line. As the device is in HOLD mode, you can perform validations using simulators without influencing the signal outputs. Return to Service menu: Hold meas depressed for longer than 2 sec. Press meas once more to return to measurement. NEW EXCHANGER When you have replaced the ion exchanger, select YES to reset the consumption calculation. Specifying the current for outputs 1 and 2: Select OUT1 or OUT2 using the keys, press enter to confirm. Enter a valid current value for the respective output using keys. Confirm by pressing enter. For checking purposes, the actual output current is shown in the bottom right corner of the display. Exit by pressing enter or meas. 71

72 Service Menu item Remark Assigning passcodes: In the SERVICE - CODES menu you can assign passcodes to DIAG, HOLD, CAL, CONF, and SERVICE modes (Service preset to 5555). When you have lost the Service passcode, you have to request an Ambulance TAN from the manufacturer specifying the serial number of your device. To enter the Ambulance TAN, call the Service function and enter passcode After correct input of the ambulance TAN the device signals PASS for 4 sec and resets the Service passcode to Reset to factory settings: In the SERVICE - DEFAULT menu you can reset the device to factory settings. NOTICE! After a reset to factory setting the device must be reconfigured completely, including the sensor parameters! Option request: Communicate the serial number and hardware/software version of your device to the manufacturer. These data can be viewed in the Diagnostics/Version menu. The transaction number (TAN) you will then receive is only valid for the device with the corresponding serial number. Releasing an option: Options come with a transaction number (TAN). To release the option, enter this TAN and confirm by pressing enter. 72

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