c InteliGen NTC general purpose HIGH-END gen set controller
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1 G E N - S E T C O N T R O L L E R S / H I G H - E N D InteliGen nt is a comprehensive controller f both single and multiple gen-sets operating in standby parallel modes. Compact construction is optimized f these purposes and various HW modifications allow customers to select the optimum type f a particular application. InteliGen NT general purpose HIGH-END gen set controller A built-in synchronizer and digital isochronous load sharer allow a total integrated solution f gen-sets in standby, island parallel mains parallel. Native cooperation of up to 32 gen-sets is a standard feature. InteliGen NT suppts many standard ECU types and is specially designed to easily integrate new ones. A powerful graphic display with user-friendly controls allows any user whatever their ability to find the infmation they need. ComAp is able to offer customized firmware solutions. Benefits z Suppt of engines with ECU (Electronic Control Unit) z Excellent configurability to match customers needs exactly z Complete integrated gen-set solution and signal sharing via CAN bus minimum external components needed z Many communication options easy remote supervising and servicing z Perfect price / perfmance ratio z Gen-set perfmance log f easy problem tracing Features InteliGen NT general purpose HIGH-END gen set controller c InteliGen NT z Suppt of engines with ECU (, Modbus and other proprietary interfaces); alarm codes displayed in text fm z AMF function z Automatic synchronizing and power control (via speed govern ECU) z Baseload, Impt / Expt z Peak shaving z Voltage and PF control (AVR) z Generat measurement: U, I, Hz, kw, kvar, kva, PF, kwh, kvahr z Mains measurement: U, I, Hz, kw, kvar, PF z Inputs and outputs configurable f various customer needs z RS232 / RS485 interface with Modbus suppt; Analog / GSM / ISDN / CDMA modem suppt; SMS messages; ECU Modbus interface z Event-based histy (up to 500 recds) with customer-selectable list of sted values; RTC; statistic values z Integrated PLC programmable functions z Interface to remote display unit (IG-Display) z Dimensions mm (front panel) z Sealed to IP65 c InteliGen NTC All items from InteliGen NT plus: z Selectable measurement ranges f AC voltages and currents 120 / 277 V, 0 1 / 0 5 A z Secondary isolated RS232 / RS485 interface z USB 2.0 slave interface 20
2 3ph 1ph IGS-NT#32 IGS-NT#1 IG-IB INTER- CONTROLLER & MONITORING CAN2 IG-DISPLAY LT GC ENGINE 12 BINARY OUTPUTS (OPEN COLLECTOR) PC PC PC MODEM RS 232(1) INTERFACE /C 3 ANALOG INPUTS INTELIVISION RS485(1) IG-DISP. LT GC CONVERTER f RS232(1) EARTH FAULT AVRi OUT SG OUT RS232/RS485(2) INTERFACE (C only) GENERATOR USB 12 BINARY INPUTS POWER SUPPLY 8 TO 36 VDC + - VOLTAGE MEASUREMENT VOLTAGE 12 Proprietary ECU coms. (MODBUS/CUMMINS,...) EXTENSION MODULES CAN1 Mains C. B. Control IS-AIN8 IS-BIN16/8 I-AOUT8 IGS-PTM Gen - se t controllers I-LB OPTIONAL DONGLE: 10 Fuel Solenoid Starter 3 3 AVRi 3ph 3ph 1ph Generat C. B. Control IGL-RA15 IGS-NT-LSM+PMS 1 2 LOAD INTELIVISION Proprietary ECU coms. (MDEC/MTU, CCM/CAT,...) IGS-NT-miniCHP IGS-NT-LSM+PMS +minichp DIESEL/GAS ENGINE GENERATOR 1 ECU 2 SPEED GOVERNOR 3 AVR Protocol depends on ECU type CAN I-CB/XX Integrated fixed and configurable protections Comm. modules and PC tools Extension modules and rem. displ. z 3 phase integrated generat protections (U + f) z IDMT overcurrent + Shtcurrent protection z Overload protection z Reverse power protection z Earth fault protection z 3 phase integrated mains protections (U + f) z Vect shift protection z All binary / analog inputs free configurable f various protection types: HistRecOnly / Alarm Only / Warning / Off load / Slow stop / BreakerOpen&Cooldown / Shutdown / Mains protect / Sens fail z Additional 160 programmable protections configurable f any measured value to create customer-specific protections z I-CR see page 50 z IG-IB see page 51 z I-LB / I-LB+ see page 52 z I-CB see page 53 z InteliMonit see page 58 z InteliSupervis see page 59 z WinScope see page 59 z GenConfig see page 60 Upgrade kits z IGS-NT-LSM+PMS dongle: Enables Multiple isolated parallel multiple parallel with mains Power management operation (with CAN bus) Digital Load Sharing Digital VAr Sharing z IGS-NT-miniCHP dongle: Me PLC functions z IGS-NT-LSM+PMS+miniCHP dongle: Combination of the both dongles z up to 4 I-AOUT8 see page 44 z IGL-RA15 see page 46 z up to 4 IGS-PTM see page 47 z up to 10 IS-AIN8 see page 48 z up to 4 IS-BIN16/8 see page 49 z up to 2 InteliVision see page 54 z IG-Display LT GC see page 56 HW modification codes z Order code (LT) (GC) (Marine) C (LT) (GC) (Marine) LT = Low Temperature; display equipped with heating foil f operation down to 30 C GC = Graphical Characters; one additional font (12 12, e.g. Chinese Kean) can be used on the display Marine = Type approved version f Marine Switzerland Power plant The power plant stands in the build-up area Am Mark in Heerbrugg and provides power f the nearby residential apartments and a large shopping centre. The plant features an Olympian GEP400-2 diesel gen-set producing 400 kva with control and moniting from ComAp using InteliGen NT unit in MINT application with two InteliMains NT units in MGCB application. 21
3 A p p l i c a t i o n s / P A R A L L E L I N G G E N S E T S Rental sets LOAD Description: z Containerized rental gen-sets can be used f maintenance of power lines without interruption of power delivery to end consumer. z Gen-sets are connected one-by-one to mains at the consumer s end and manually loaded. Power line is then manually disconnected and consumer is powered from generats running in parallel. z The group of gen-sets is reverse synchronized to mains after finalization of maintenance on power line. InteliMains NT keeps generats and mains in synchronism enabling manual reconnection to power line. z InteliMains NT is built in a small shock proof suitcase. z Interconnection of containers is done by col coded not-interchangeable connects. z Each gen-set can be used in Stand-by, Single parallel to mains and Multiple parallel modes accding to the position of Mode select switch. z Frequency select enables switching between 50Hz/230V and 60Hz/277V mains. Scope of supply: z 3 z 3 IGS-NT-LSM+PMS dongle z 3 IG-AVRi z 3 IG-AVRi-TRANS/LV z 1 Applications 71
4 A p p l i c a t i o n s / P A R A L L E L I N G G E N S E T S Complex installation multiple grids ENGINE ROOM 1 PLC CAN 2 BTB PRODUCTION HALL 1 Description: z Essential load is fed by two mains feeders during nmal operation to achieve maximum reliability of the power delivery. Bus-tie breaker (BTB) is closed. z Complex switching algithm running in external PLC defines which breakers are opened and which are closed independent on availability of two mains and gen-sets. z Reverse synchronizing on both feeders and on bus-tie breaker is accomplished by 5 InteliMains NT modules controlled by external PLC. z Active and reactive load-sharing can operate in two modes: Sharing the load between all running gen-sets if BTB is closed Sharing the load in two independent groups if BTB is opened z Automatic power dependant start/stop can operate in two modes as well: Running on all gen-sets if BTB is closed Running in two independent groups if BTB is opened z All controllers are interconnected by one CAN bus all the time, disregarded if BTB is closed open, no need f relays reconnecting the CAN bus. z Complete system is remotely controlled and supervised from Control room connected via company LAN and IG-IB to all controllers. 72
5 ENGINE ROOM 2 CAN 2 IG-IB LAN / WAN INTERNET CONTROL ROOM PRODUCTION HALL 2 FACTORY Ltd. F GATE Scope of supply: z 6 z 6 IGS-NT-LSM+PMS dongle z 6 IG-AVRi z 6 IG-AVRi-TRANS/LV z 5 z 1 IG-IB z 1 IG-IB 15 dongle z 1 optional PLC (not delivered by ComAp) Applications 73
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