Dura-ConTM Hermetic Connectors

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1 Dura-ConTM Hermetic Connectors Standard Connectors With High Performance Hermetic Seals Catalog cinch.com

2 Cinch Dura-Con Hermetic Connectors offers a high performance hermetic seal designed into our standard Dura-Con Connector Features Both Plug and Socket available in 9, 15, 21, 25, 31, 37 and 51 positions Aluminium shell provides extra strength and EMI/RFI shielding capability Rugged twist-pin contacts resistant to shock and vibration make metal shell Dura-Con an excellent choice for harsh environments Hermetic seal achieved through Cinch Hermetic compound Tested to Mil-DTL Pigtail and Solder Cup variations only Electrical Current Rating: 3 Amps maximum Withstanding Voltage: 600 VAC sea level Contact Resistance: 8 milliohms maximum Materials Insulator: UL94V-0 rated glass-filled polyester or diallyl phthalate Contacts: Pins - Copper alloy, sockets - Copper alloy (machined) Contact Plating: 1.27 micron gold as per Mil-G-4204 Shell: Aluminium alloy Shell Plating: Electroless nickel and cadmium Hermetic Seal: Cinch Hermetic compound Sealing: Fluoro Silicone O ring seal Environmental Operating Temperature: -55 C to +125 C Hermetic Seal: 1 x 1 Atmosphere Helium Mechanical Individual Contact: 6 oz. (170.40g) maximum insertion force 0.5 oz. (14.20g) minimum withdrawal Connector Performance Specifications Property Requirement Test Method Current Rating 3 Amp maximum Dielectric Withstanding Voltage Sea level 900 VAC Mil-STD-1344, Method 3001 Contact Resistance 8 milliohms maximum Mil-STD-202, Method 307 Low Level Contact resistance 32 milliohms maximum Mil-STD-1344, Method 3002 Insulation Resistance 5000 megohms minimum Mil-STD-1344, Method 3003 Magnetic Permeability 2.0 μmaximum ASTM A342 Mating Force (10 ounces max.) x (# of contacts) Mil-DTL Unmating Force 0.5 ounces min.) x (# of contacts) Mil-DTL Contact Retention 5 pounds minimum Mil-STD-1344, Method 2007 Operating Temperature -55 C. to 125 C. Durability 500 mating cycles minimum Mil-DTL-83515, Para Salt Spray (corrosion) 48 hours Mil-DTL-1344, Method 2004, Condition E Crimp Tensile Strength Wire Type M22759/11 Wire Type M22759/33 5 pounds minimum 10 pounds minimum Mil-DTL-83513, Para Shock 50 G s Mil-STD-1344, Method 2004, Condition E Vibration 20 G s Mil-STD-1344, Method 2005, Condition IV Minimum Hermetic Leakage Rate 1 x 10-8 mbar 1/s Moisture Permeation 0.5% in 168 hrs Mating Unmating Force No. of Contacts lbs 9.38 lbs lbs lbs lbs lbs lbs lbs Maximum Mating Force 2.56 kg 4.26 kg 5.96 kg 7.10 kg 8.80 kg kg kg kg 0.28 lbs 0.47 lbs 0.66 lbs 0.78 lbs 0.97 lbs 1.16 lbs 1.59 lbs 3.13 lbs Minimum Unmating Force 0.13 kg 0.21 kg 0.30 kg 0.35 kg 0.44 kg 0.53 kg 0.72 kg 1.42 kg

DURA-CON TM METAL SHELL Connector Dimensions - Mating view of pin insert. (Use reverse order for socket side) Plug Arrangement Socket Arrangement Socket Arrangement No. of Contacts A Max. B ± 0.25 (0.

3 DURA-CON TM METAL SHELL Connector Dimensions - Mating view of pin insert. (Use reverse order for socket side) Plug Arrangement Socket Arrangement Socket Arrangement No. of Contacts A Max. B ± 0.25 (0.010 ) C ± (0.005 ) D ± 0.20 (0.008 ) E ± 0.20 (0.008 ) F ± 0.20 (0.008 ) mm inches mm inches mm inches mm inches mm inches mm inches 9 Plug Socket Plug Socket Plug Socket Plug Socket Plug Socket Plug Socket Plug Socket Plug Consult Cinch Connectors Ltd 100 Socket Consult Cinch Connectors Ltd

4 DURA-CON TM MOUNTING HARDWARE Mating view of pin insert. (Use reverse order for socket side) - 9 to 51 Way only Recommended Torque Tightening For tightening jackpost (4-40 UNC) into connector, 0.45 Nm / 0.55 Nm (4/5 in. lb) Recommended torque for tightening jackscrew of mating connnector (2-56 UNC) into jackpost, 0.23 Nm / 0.28 Nm (2/2.5 in. lb) Jackpost Part Number Panel Thickness A B mm inches mm inches mm inches DN / / DN / / DN / / DN / / Panel Mounting Details Jackpost Part Number Panel Thickness. ±0.05 (.002) mm inches DN DN DN DN No. Ways A +.10 (.004) B +.10 (.004) C ±0.05 (.002) D (MIN) E (MIN) mm inches mm inches mm inches mm inches mm inches Consult Cinch Connectors Ltd

5 HOW TO ORDER Mating view of pin insert. (Use reverse order for socket side) Contact Arrangements Ordering Information Series Dura-Con TM DC D H 37 P 5 C B N Cinch Dura-Con TM D Connector Insulator Type C = Diallyl Phthalate Glass-Reinforced D = Thermoplastic Glass-Reinforced Mounting Type H = Hermetic No. of Contacts 9, 15, 21, 25, 31, 37, 51 Contact Type P = Pin (Plug) S = Socket (Receptacle) Wire Size in AWG 4 = 24 AWG Solid Copper 5 = 25 AWG Solid Copper S = Solder cup (Skip to Mounting Hardware) Wire Type C = Solid Copper (Uninsulated) (Consult factory for non-standard wire types) *** - Length Tolerance: solid wire = ± 3/32 Shell Plating No Letter = CAD N = Electroless Nickel Mounting Hardware B = No Hardware *Hardware purchased separately Lead Length in inches*** 0.5 Solid copper wire only 1.0 Solid copper wire only 2.0 Solid copper wire only ***Additional length consult Cinch Insulation Colour or Wire finish 3 = Tin-Plated 4 = Gold-Plated

ENGINEER'S CHECK LIST SECTOR Sea Aerospace Sub-Terrain Ground Support Armoured Vehicle Rail Space Radar Avionics Munitions / Missile ENVIRONMENT Dust Moisture Resistant Full Water

Voltage Rating Current Rating Filtration Rating Materials / Finish Contact Plating Housing Plating CONNECTOR STYLE Rectangular Circular Z Axis Compression Power & Signal Hermetic

Telecommunications Medical WIRE TYPE Stranded Solid Twisted pairs Co-Axial Colour Code Single / Multi Multi Core Shielded Wire AWG Custom Cable CONSTRUCTION Male Female Crimp Solder

Backshell Environmental Backshell / Boot 3600 Screened Backshell Moulded Strain Relief Woven Flexible Circuit Asia Pacific +86 21 5442 7668 ccs.asia.sales@as.cinch.

6 ENGINEER'S CHECK LIST SECTOR Sea Aerospace Sub-Terrain Ground Support Armoured Vehicle Rail Space Radar Avionics Munitions / Missile ENVIRONMENT Dust Moisture Resistant Full Water Immersion Chemical Compatibility RoHS Low Smoke / Zero Halogen Extreme Temperature Tolerance Flame Retardant SPECIFICATION Operating Temperature Range Mating Cycles Electrical Voltage Rating Current Rating Filtration Rating Materials / Finish Contact Plating Housing Plating CONNECTOR STYLE Rectangular Circular Z Axis Compression Power & Signal Hermetic IPC Rated Filtered Edge Connector Multipole High Speed Rugged Enclosure MARKET SEGMENT Oil Petroleum Gas (OPG) Renewable Energy Military & Defence Commercial Computer Industrial Telecommunications Medical WIRE TYPE Stranded Solid Twisted pairs Co-Axial Colour Code Single / Multi Multi Core Shielded Wire AWG Custom Cable CONSTRUCTION Male Female Crimp Solder PC Tail 90º 180º RF Signals Number Contact Points Contact Pitch Housing Material Plastic Metal CUSTOM INTERCONNECT Single Ended Double Ended Multi Limb Cable Assembly Strain Relief Backshell Environmental Backshell / Boot 3600 Screened Backshell Moulded Strain Relief Woven Flexible Circuit Asia Pacific ccs.asia.sales@as.cinch.com Europe, Middle East & Africa +44 (0) CinchConnectivity@eu.cinch.com North America inquiry@us.cinch.com cinch.com 2017 Cinch Connectivity Solutions CCS Dura-Con Hermetic Catalog PROOF

Ganged Board to Board SMP Solutions. Catalog. belfuse.com/cinch

Ganged Board to Board SMP Solutions Catalog belfuse.com/cinch SMP CONNECTORS One of the key benefits of the SMP connector interface is its use in high frequency blind-mate applications. The design of the