Increase transparency and process quality Total Energy Monitoring across all levels of production Let s connect. Measuring and monitoring systems

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1 Increase transparency and process quality Total Energy Monitoring across all levels of production Let s connect. Measuring and monitoring systems

2 Energy monitoring Quick selection guide Energy meters product summary Energy meters for panel and DIN mount Product Product name Description Accuracy Harmonics Digital IO Interface Power supply Energy Meter 330 Basic energy meter Class 2 Line powered Energy Meter 350 Basic energy meter with DIO Class 2 2DO Line powered Energy Meter 525 Multifunction meter with Ethernet Class 0.5s 40 th Ethernet Modbus TCP Aux 20250VAC/DC Energy Meter 610 Energy Meter 610PB Multifunction meter with RS485 Class 0.5s 40 th 4DI & 6DO RS485 Modbus RTU RS485 Profibus DP *610PB model USB Aux 20250VAC/DC Energy Meter 750 Multifunction meter with builtin residual current monitoring. Class 0.5s 40 th 5DI/O & 2DO RS485 Modbus RTU Ethernet Modbus TCP USB Aux 20250VAC/DC Energy Analyser 550 Multifunction power analyser with builtin residual current monitoring and QVGA colour display. Class 0.2s 63 rd 2DI & 2DO RS485 Modbus RTU RS485 Profibus DP Ethernet Modbus TCP USB Aux 95240VAC/DC Energy Meter D370 Basic DIN energy meter Class th RS485 Modbus RTU Line powered Energy Meter D650 Universal DIN energy meter Class 0.5s 40 th 2DI & 2DO R32 Modbus RTU RS485 Modbus RTU Line powered Energy Analyser D550 Multifunction DIN power quality analyser Class 0.5s 40 th R32 Modbus RTU RS485 Modbus RTU Ethernet Modbus TCP Aux 20250VAC/DC Energy Logger D550 S0based pulse data concentrator and logger 15DI & 3DO RS485 Modbus RTU Ethernet Modbus TCP Aux 20250VAC/DC

3 Contents Contents 4 Energy Monitoring Introduction 11 Energy Meter D370 Basic DIN energy meter 6 Energy Meter 330 & 350 Basic energy meter 12 Energy Meter D650 Universal DIN energy meter 7 Energy Meter 525 Multifunction meter with Ethernet 13 Energy Analyser D550 Multifunction DIN power quality analyser 8 Energy Meter 610 & 610PB Multifunction meter with RS Energy Logger D550 S0based pulse data concentrator and logger 9 Energy Meter 750 Multifunction meter with builtin residual current monitoring 15 Accessories Product summary 10 Energy Analyser 550 Multifunction power analyser with builtin RCM 3

4 Energy monitoring Introduction Maximum energy efficiency and plant availability Tap new potential with Total Energy Monitoring Total Energy Monitoring is Weidmüller s holistic modular system for measuring and monitoring the power supply network. Entire manufacturing energy networks can be continuously monitored and analysed in detail even remotely. Effectively maximise energy efficiency and plant availability Climate change and dwindling resources are global megatrends that are increasingly influencing corporate action. It also holds true that if you reduce energy costs, you increase profitability. In addition, high plant availability is playing an increasingly prominent role for ensuring efficient production processes. These factors require a specific package of measurements that is individually tailored for each company. With Total Energy Monitoring, Weidmüller has developed an equally comprehensive and flexible product range for individual solutions: hardware, software and consultancy services are tailored to fulfil the purpose of the customerspecific energy management solution. The concept supports also the international ISO directive and makes projects easier to plan and realise. Seamless portfolio for plants of all sizes Achieve full transparency of your manufacturing energy consumption. Manufacturing energy networks can be fully monitored and analysed from the interconnection point and subdistribution all the way down to the individual machine modules. You gain a better understanding of the process and more control over your energy costs and machine processes. The Weidmüller solution supports this optimisation process with software and hardware components which can be used flexibly. They are highly compatible, even when used in collaboration with already installed energy measurement systems and can be easily adjusted to individual application requirements. In short, you can always rely on a seamless production portfolio with optimum quality for all levels of production. The improved availability and efficiency of your entire plant will quickly become noticeable. 4

5 Energy monitoring Introduction Shop floor Machine Factory floor Company Network Machine module Firewall Data storage Visualisation, monitoring and analysis using remote access Onsite visualisation, monitoring and analysis Grid interconnection point Energy and process data acquisition Total Energy Monitoring for all four levels of production The Total Energy Monitoring concept ensures consistency from interconnection points in the factory, down the production lines and individual machines and into the heart of the machine processes. The solution allows you to monitor current and energy measurement data as well as other process data relevant for energy monitoring within your entire concept, such as flow rates, temperatures or pressures. Transferring the measurement data to a central data server allows for immediate access and prompt evaluation using the ecoexplorer go software. In addition the flexible remote maintenance solution ulink is available which provides the ability to communicate from remote into the machine module level. 5

6 Energy meter Basic energy meter Energy Meter 330 & 350 Basic energy meter Replaces up to 13 analogue measurement devices Display and checking of electrical characteristics in energy distribution systems Limit value monitoring for 350 version only General 330 version 350 version Display LCD with backlit display, 2 keys LCD with backlit display, 2 keys Number of digital outputs 2 Operating voltage V AC V AC Accuracy voltage measurement 1 % 1 % Accuracy current measurement 1 % 1 % Accuracy active energy (kwh, /5 A) Class 2 Class 2 Current, voltage, frequency Active, reactive and apparent power / total and per phase Power factor / total and per phase Active, reactive energy [Σ L1 L3] Rated current 1 / 5 A 1 / 5 A Device dimensions in mm (H x W x D) 96 x 96 x x 96 x 48 Front: IP40, Rear: IP20 Front: IP40, Rear: IP20 Measured voltage input Overvoltage category 300 V CAT III 300 V CAT III Measured range, voltage LN, AC (without V AC V AC Measured range, voltage LL, AC (without Energy Meter 330 L1 L2 L3 PEN Voltage Measurement see type plate L1 L2 L3 N Current Measurement 0,02.. 5A k 1l 2k 2l 3k 3l V AC V AC ENERGY METER ENERGY METER k l k../5(1)a../5(1)a l k l../5(1)a Energy Meter 350 Voltage Measurement Measurement A L1 L2 L3 N 1k 1l 2k 2l 3k 3l (350 only) Auxiliary Output K1 K A = max. 30V DC L1 k l L2../5(1)A k l L3../5(1)A k l PEN../5(1)A Accessories ENERGY METER BRACKET L2 ENERGY METER BRACKET

7 Energy meter Multifunction meter with Ethernet Energy Meter 525 Multifunction meter with Ethernet Measurement, monitoring and checking of electrical characteristics in energy distribution systems Recording of load profiles for energy management systems Acquisition of the energy consumption for cost centre analysis Measured value transducer for building management systems or PLC (Modbus) General Display Communication interface LCD with backlit display, 2 keys Ethernet 10/100 Base T Protocol Modbus/TCP Supply voltage AC V AC Supply voltage DC V DC Accuracy voltage measurement 0.2 % Accuracy current measurement 0.2 % Accuracy active energy (kwh, /5 A) Class 0.5S Current, voltage, frequency Active, reactive and apparent power / total and per phase Power factor / total and per phase Active, reactive and apparent energy [L1,L2,L3, Σ L1 L3] Number of tariffs 14 Rated current 1 / 5 A Resolution 0.1 ma Device dimensions in mm (H x W x D) 96 x 96 x approx. 48 Front: IP40; Back: IP20 Power quality measurements Harmonics per order / current and voltage 1st 40th Distortion factor THDU in % Distortion factor THDI in % Rotary field indication Current and voltage, positive, zero and negative sequence component Measured voltage input Overvoltage category 300 V CAT III Measured range, voltage LN, AC (without Vrms Measured range, voltage LL, AC (without Vrms Sampling frequency per channel (50 / 60 Hz) / 25.6 khz Verbraucher ENERGY METER 525 Accessories Versorgungsspannung N/ L/ 1 2 ENERGY METER BRACKET L1 ENERGY METER CLIPS Spannungsmessung V1 V2 V3 VN ) 2) 2) 2) 230V/400V 50Hz Energy Meter 525 Strommessung 3) 3) 3) Ethernet 10/100BaseT RJ45 L1 L2 L3 N PC 7

8 Energy meter Multifunction meter with RS485 Energy Meter 610 & 610PB Multifunction meter with RS485 Measurement, monitoring and checking of electrical characteristics in energy distribution systems Recording of load profiles for energy management systems Acquisition of the energy consumption for cost centre analysis Measured value transducer for building management systems or PLC (Modbus) General 610 version 610PB version Display LCD with backlit display, 2 keys LCD with backlit display, 2 keys Digital inputs 4 4 Digital outputs 6 6 Communication interface USB, RS485: Autobaud, RS485: Autobaud, kbps kbps Protocol Modbus RTU Profibus DP V0, Modbus RTU Memory (Flash) 256 MB 256 MB Supply voltage AC V AC V AC Supply voltage DC V DC V DC Accuracy voltage measurement 0.2 % 0.2 % Accuracy current measurement 0.2 % 0.2 % Accuracy active energy (kwh, /5 A) Class 0.5S Class 0.5S Current, voltage, frequency Active, reactive and apparent power / total and per phase Power factor / total and per phase Active, reactive and apparent energy [L1,L2,L3, Σ L1 L3] Number of tariffs Rated current 1 / 5 A 1 / 5 A Resolution 0.1 ma 0.1 ma Device dimensions in mm (H x W x D) 96 x 96 x approx x 96 x approx. 78 Front: IP40; Back: IP20 Front: IP40; Back: IP20 Power quality measurements Harmonics per order / current and voltage 1st 40th 1st 40th Distortion factor THDU in % Distortion factor THDI in % Rotary field indication Current and voltage, positive, zero and negative sequence component Measured voltage input Overvoltage category 300 V CAT III 300 V CAT III Measured range, voltage LN, AC (without Vrms Vrms Measured range, voltage LL, AC (without Vrms Vrms Sampling frequency per channel (50 / 60 Hz) / 25.6 khz / 25.6 khz SPS SPS 24V DC = K DSub9 Profibus (Energy Meter 610PB) Auxiliary voltage ENERGY METER 610 ENERGY METER 610PB Digital outputs Accessories ENERGY METER BRACKET L1 ENERGY METER FIXING SET Consumer K2 N/ L/ 1 2 = K3 K4 K5 K Measuring voltage V1 V2 V3 VN V/400V 50Hz = Digital inputs Energy Meter 610/610PB Measuring currrent B A RS485 I B A USB L1 L2 L3 N PC 8

9 Energy meter Multifunction meter with builtin residual current monitoring. Energy Meter 750 Multifunction meter with builtin residual current monitoring Measurement, monitoring and checking of electrical characteristics in energy distribution systems Recording of load profiles in energy management systems Acquisition of the energy consumption for cost centre analysis Measured value transducer for building management systems or PLC (Modbus) Monitoring of power quality characteristics, e.g. harmonics up to 40th harmonic Residual current monitoring (RCM) General Display LCD with backlit display, 2 keys Digital outputs 2 Digital inputs and outputs 3 Analogue inputs (RCM, temperature, 2 analogue) Communication interface RS485: kbps (Screwtype terminal) Ethernet 10/100 BaseTX (RJ45 socket) Protocol Modbus RTU, Modbus TCP/IP, HTTP, SMTP, NTP, TFTP, FTP, DHCP, ICMP, SNMP Memory (Flash) 256 MB Supply voltage AC V AC Supply voltage DC V DC Accuracy voltage measurement 0.2 % Accuracy current measurement 0.2 % Accuracy active energy (kwh, /5 A) Class 0.5S Current, voltage, frequency Active, reactive and apparent power / total and per phase Power factor / total and per phase Active, reactive and apparent energy [L1,L2,L3, Σ L1 L3] Number of tariffs 14 Rated current 1 / 5 A Resolution 0.1 ma Device dimensions in mm (H x W x D) 96 x 96 x 78 Front: IP40; Back: IP20 Power quality measurements Harmonics per order / current and voltage 1st 40th Distortion factor THDU in % Distortion factor THDI in % Rotary field indication Current and voltage, positive, zero and negative sequence component Measured voltage input Overvoltage category 300 V CAT III Measured range, voltage LN, AC (without Vrms Measured range, voltage LL, AC (without Vrms Sampling frequency per channel (50 / 60 Hz) / 25.6 khz ENERGY METER 750 Accessories DigitalEingänge/Ausgänge Versorgungsspannung N/ L/ 1 2 ENERGY METER BRACKET L1 ENERGY METER FIXING SET = S3 IDIFF PT100 24V = = DC K1 K2 K3 K4 K5 030 ma 4) Gruppe 1 Gruppe 2 I5 I6 Verbraucher Spannungsmessung V1 V2 V3 VN V/400V 50Hz AnalogEingänge Energy Meter 750 (RCM) Strommessung B A RS485 I ) 2) 2) 2) 3) 3) 3) 3) B A Ethernet 10/100BaseT RJ45 L1 L2 L3 N PC

10 Energy analyser Multifunction power analyser with builtin RCM Energy Analyser 550 Multifunction power analyser with builtin RCM Continuous monitoring of the power quality Energy management systems Master device with Ethernet gateway for subordinate measurement points Visualisation of the energy supply in the LVDB Monitoring of the power quality (harmonics, shortterm interruptions, transients, starting currents, etc.) Analysis of electrical disturbances in the event of power quality problems Cost centre analysis Remote monitoring General Display LCD colour graphical display 320 x 240, 256 colours, 6 keys Digital inputs 2 Digital outputs 2 Residual current inputs 2 Temperature inputs 1 Communication interface RS485: kbps Ethernet 10/100 BaseTX (RJ45 socket) Profibus DP: Up to 12 Mbps (DSUB9plug) Measured voltage input Overvoltage category Measured range, voltage LN, AC (without Measured range, voltage LL, AC (without Sampling frequency 600 V CAT III Vrms Vrms 20 khz Modbus RTU, Modbus TCP, Profibus DP V0, Protocol HTTP, SMTP, NTP, TFTP, SNMP, DHCP, TCP/IP, ICMP Memory (Flash) 256 MB Supply voltage AC V AC Supply voltage DC V DC Accuracy voltage measurement 0.1 % Accuracy current measurement 0.2 % Accuracy active energy (kwh, /5 A) Class 0.2S Current, voltage, frequency Active, reactive and apparent power / total and per phase Power factor / total and per phase Active, reactive and apparent energy [L1,L2,L3, L4, Σ L1 L3, Σ L1 L4] Number of tariffs 8 Rated current 5 A Resolution 0.1 ma Device dimensions in mm (H x W x D) 144 x 144 x approx. 81 Front: IP40; Rear: IP20 Power quality measurements Harmonics per order / current and voltage 1st 63rd Harmonics per order / active and reactive 1st 63rd power Distortion factor THDU in % Distortion factor THDI in % Voltage unbalance Rotary field indication Current and voltage, positive, zero and negative sequence component Transients > 50 µs Error / event recorder function Shortterm interruptions 20 ms Oscillogram recording Full wave effective values Under and overvoltage recording PE N L1 ENERGY ANALYSER 550 Accessories Energy Analyser 550 ENERGY METER BRACKET B1 IDIFF IPE PT A K1 B K2 030 ma A B I5 I6 RS485 RCM Temp. Digital Digital Outputs Inputs Hilfsenergie Auxiliary Supply L/ N/ PE PE N L1 L2 L3 Strommessung 14 Current Input 14 I1 I2 I I Spannungsmessung 14 Voltage Input 14 V1 V2 V3 V4 VN Ethernet 10/100BaseT RJ45 Pr DSUB9 Verbraucher Loads Switch PC PC SPS SPS 10

11 Energy meter Basic DIN energy meter Energy Meter D370 Basic DIN energy meter Measurement of energy consumption in energy distribution systems Cost centre management Threshold value monitoring, measured value transducer for building management systems or PLC Monitoring of harmonics General Communication interface Protocol Accuracy voltage measurement 0.2 % Accuracy current measurement 0.5 % Accuracy active energy (kwh, /5 A) Class 0.5S RS485: Autobaud, kbps (Screwtype terminal) Modbus RTU Active, reactive and apparent energy [L1,L2,L3, Σ L1 L3] Number of tariffs 4 Rated current 1 / 5 A Resolution 0.1 ma Device dimensions in mm (H x W x D) approx. 98 x 71.5 x 46 IP20 Power quality measurements Harmonics per order / current and voltage 1st 25th Distortion factor THDU in % Distortion factor THDI in % Measured voltage input Measured voltage (LN/LL) 240 / 415 V AC Operating voltage (from 3phase network) V AC Overvoltage category 300 V CAT III Measured range, voltage LN, AC Vrms (without Measured range, voltage LL, AC Vrms (without Sampling frequency 5.4 khz / phase ENERGY METER D370 Measuringcircuit and power supply voltage Energy Meter D370 Current measurement

12 Energy meter Universal DIN energy meter Energy Meter D650 Universal DIN energy meter Consumption data acquisition and evaluation (load profiles, load curves) Continuous power quality monitoring Cost centre accounting of energy costs Network protection Measured value transducer for building management systems or PLC General Display LCD display Digital inputs 2 Digital outputs 2 Thermistor input Communication interface R32: kbps, RS485: Autobaud, kbps (pluggable screw terminals) Protocol Modbus RTU Memory (Flash) 4 MB Supply voltage AC V AC Supply voltage DC V DC Accuracy voltage measurement 0.2 % Accuracy current measurement 0.2 % Accuracy active energy (kwh, /5 A) Class 0.5S Active, reactive and apparent energy [L1,L2,L3, L4, Σ L1 L3, Σ L1 L4] Number of tariffs 8 Rated current 1 / 5 A Resolution 1 ma Device dimensions in mm (H x W x D) 90 x x approx. 82 IP20 Power quality measurements Harmonics per order / current and voltage 1st 40th Harmonics per order / active and 1st 40th reactive power Distortion factor THDU in % Distortion factor THDI in % Voltage unbalance Measured voltage input Overvoltage category 300 V CAT III Measured range, voltage LN, AC (without Vrms Measured range, voltage LL, AC (without 18 1,000 Vrms Sampling frequency 20 khz ENERGY METER D650 Energy Meter D

13 Energy analyser Multifunction DIN power quality analyser Energy Analyser D550 Multifunction DIN power quality analyser Master device for energy management systems Measurement, monitoring and checking of electrical characteristics in energy distribution systems Consumption data acquisition Monitoring of the power quality (harmonics, shortterm interruptions, transients, starting currents, etc.) Measured value transducer for building management systems or PLC Peak demand management Remote monitoring General Display Digital inputs 2 Digital outputs 2 Thermistor input LCD with backlit display, 2 keys Communication interface RS485: kbps, Ethernet 10/100 BaseTX (RJ45 socket) Protocol Modbus RTU, Modbus/TCP, HTTP, SNMP, SMTP, NTP, TFTP,FTP, DHCP, ICMP Memory (Flash) 128 MB Supply voltage AC V AC Supply voltage DC V DC Accuracy voltage measurement 0.2 % Accuracy current measurement 0.2 % Accuracy active energy (kwh, /5 A) Class 0.5S Current, voltage, frequency Active, reactive and apparent power / total and per phase Power factor / total and per phase Active, reactive and apparent energy [L1,L2,L3, L4, Σ L1 L3, Σ L1 L4] Number of tariffs 8 Rated current 1 / 5 A Resolution 1 ma Device dimensions in mm (H x W x D) 90 x x approx. 82 IP20 Power quality measurements Harmonics per order / current and voltage 1st 40th Harmonics per order / active and 1st 40th reactive power Distortion factor THDU in % Distortion factor THDI in % Voltage unbalance Transients 50 μs Error / event recorder function Shortterm interruptions 20 ms Oscillogram recording Full wave effective values Under and overvoltage recording Measured voltage input Overvoltage category 300 V CAT III Measured range, voltage LN, AC (without Vrms Measured range, voltage LL, AC (without 18 1,000 Vrms Sampling frequency 20 khz ENERGY ANALYSER D550 Ethernet An. In PE N L1 L2 L3 I1 R32 Strommessung Current measurement I2 I3 I4 RS485 Dig. I/O Spannungsmessung Voltage measurement L1 L2 L3 L4 N Versorgungsspannung Auxiliary Supply Energy Analyser D550 Verbraucher Consumer

14 Energy logger S0based pulse data concentrator and logger Energy Logger D550 S0based pulse data concentrator and logger Integrate pulse meters Capture gas, water, pressure values Capture status messages Generate alarms EthernetModbus slave gateway General Digital inputs 15 Digital outputs 3 Threshold value monitoring 1 Communication interface RS485: kbps Ethernet 10/100 BaseTX (RJ45 socket) 24 V = DC DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 D Digital inputs 24 V = DC B RS485 A B A Protocol Modbus RTU, Modbus TCP, NTP, DHCP, TCP/IP, ICMP Memory (Flash) 32 MB Supply voltage AC V AC Supply voltage DC V DC Device dimensions in mm (H x W x D) 90 x x approx. 46 IP20 Digital inputs and outputs Supply voltage V DC maximum count frequency 25 Hz Pulse output max. 20 Hz Temperature measurement input 1 Suitable temperature sensor PT100, PT1000, KTY83, KTY84 24 V DC L N Digital outputs Digital inputs Temperature inputs Supply voltage L/ N/ = DI11 DI12 DI13 DI14 DI15 24 V DC = DO1 DO2 DO3 Energy Logger D550 PT1000 Circuit breaker Fuse Ethernet PC ENERGY LOGGER D Accessories ENERGY LOGGER S0 MODUL

15 Accessories CT Shorting Terminals allow you to place a shorting link across the CT output. This means that you can safely disconnect the current measuring device from the CT without danger from high voltages generated by breaking the CT output current path. CT shorting terminals Product name Description CTST 1PHASE Single phase CT Shorting Terminal CTST 3PHASE Three phase CT Shorting Terminal Current transformer product summary Current transformer Product Product name Description Ratio P [VA] Class KCMA18501A1VA3 Split core 50: KCMA181001A1,25VA3 Split core 100: KCMA182501A1,5VA1 Split core 250: KCMA324001A5VA1 Split core 400: KCMA326001A5VA1 Split core 600: CMA22605A1,5VA1 Fixed 60: CMA221005A2,5VA0,5 Fixed 100: CMA222505A5VA0,5 Fixed 250: CMA225005A5VA0,5 Fixed 500: CMA226005A5VA0,5 Fixed 600: CMA31755A2,5VA1 Fixed 75: CMA311005A2,5VA1 Fixed 100: CMA312505A5VA0,5 Fixed 250: CMA315005A5VA0,5 Fixed 500: CMA317505A5VA0,5 Fixed 750:

16 Weidmüller Your partner in Industrial Connectivity As experienced experts we support our customers and partners around the world with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the technological challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we set standards in Industrial Connectivity. Weidmüller Pty Ltd (Head Office) 43 Huntingwood Drive, Huntingwood NSW 2148 Phone 61 (0) Fax 61 (0) info@weidmuller.com.au Order number: WAUS Energy Monitoring Brochure 08/2016

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