Firmware Version 1.xx

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2 Table of Contents

3 Table of Contents

4 1 This manual contains the information necessary to allow you to perform the following functions on the Bulletin 1395 Digital Reference Adapter Board option: Install Hardware Verify correct Adapter Board input and output wiring. Configure the Adapter control to the Drive and its application. Troubleshoot Adapter Board faults WARNING: Only personnel familiar with the 1395 Drive and the associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the Digital Reference Adapter Board. Failure to comply may result in personal injury and/or equipment damage. CAUTION: The 1395 Drive contains ESD (Electrostatic Discharge sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this board. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Allen-Bradley Publication , Guarding against Electrostatic Damage or any other applicable ESD protection handbook. Adapter boards provide an interface between external devices and the 1395 Main Control Board. The Digital Reference Adapter Board provides a digital reference input to the Drive. This signal can be sourced from a dual channel quadrature encoder, or a single channel encoder. The Digital Reference Adapter Board also allows the 1395 Drive to be controlled using the normal discrete devices such as pushbuttons and relays. Analog devices such as dancer potentiometers, operator devices such as speed and torque potentiometers and other analog signals can also be used for control. The Digital Reference Adapter has the following features: One Digital Reference Input Programmable for either a single channel single edge, single channel dual edge, or dual channel quadrature encoder. Ten Discrete Inputs These are 24 VDC inputs, and can be connected to any sink parameter such as the Logic command word. All ten inputs are LED indicated for high input level visibility. 1-1

5 Five Discrete Outputs These are 24 VDC outputs, and can be connected to any source parameter such as the logic status word. All five outputs are LED indicated for high input level visibility. Two Analog Inputs Both inputs have special digitally programmable analog offset adjustments and digitally controlled variable analog gain adjustments prior to being multiplexed into the analog to digital converter. The inputs are configurable to represent any of the 1395 signal inputs or the input of another Adapter Board. These inputs also have digitally programmable digital gain and digital offset which provides maximum interface flexibility. Two Analog Outputs Configurable to represent any of the 1395 signal outputs or the output of another Adapter Board. Programmable Gain and Offset provides interface flexibility. DC Power Supply A +/ 10 VDC Power Supply is provided to power potentiometers connected to the analog inputs. LED Indicators There are 19 green LED indicators on the board. Fifteen are for digital I/O; one indicates that the external 24 VDC supply is working; two are for the internal +/ 12 VDC analog supplies; and one indicates that the microprocessor is working. A listing of board specifications and features is provided here. Any specifications pertaining directly to procedures detailed in this manual, will be stated where necessary in the manual. Digital Reference Input Current source and sink input for high common mode noise immunity. Nominal 5 VDC or 12 VDC interface (internal hardware configurable), +/ 10 ma Nominal current source/sink requirements. Encoder for Digital Reference Input: Incremental, 5VDC or 12VDC, 500mA, isolated with differential transmitter, Khz max., Quadrature 905 +/ 255C, Duty Cycle: 50% +10%. Digital Inputs 24 VDC Nominal; 18 VDC Minimum, 28 VDC Maximum; 10 ma Nominal. Digital Outputs 24 VDC Nominal; Current Sourcing Type Driver; Diode Clamped for Inductive Load; 18 VDC Minimum, 28 VDC Maximum; 1.5 VDC Saturation, 100 ma Maximum load. Analog Inputs 0 to (+/ ) 10 VDC, Differential Input Impedance Differential > 1M ohm; 20K ohms (Single ended to analog common). Analog Outputs (+/ ) 10 VDC, 2.5 ma Maximum Output Impedance 200 ohms. Power Supply + 10 VDC, 4 ma Maximum, 10 VDC, 4mA Maximum. 1-2 Firmware Version 1.xx

6 2 Chapter 2 contains a general description of the major hardware components of the Digital Reference Adapter Board. It is not intended to be an all encompassing technical description of each hardware component. This chapter provides basic information to help you: Identify the Digital Reference Board input configuration. Understand the hardware requirements necessary to interface the Digital Reference Board with peripheral devices. The Digital Reference Adapter Board connects directly to the Main Control Board using either Port A or Port B of the Microbus Interface (Figure 2.1). This interface supplies the Adapter Board with all logic voltages and communication capabilities. All user connections to the board are made at Terminal Block TB-3 located at the bottom of the 1395 Drive. The Digital Reference Adapter Board is shown mounted in the standard position in Port A (left port) of a 1395 Drive in Figure

7 The Digital Reference Adapter Board contains one digital reference input which produces a digital reference command for the Drive. The Adapter Board is set up by default for the encoder input signal to be single channel, dual edge (i.e., both the rising edge and falling edge are used by the counting logic). The hardware is configured for 5 volt signal inputs with the jumpers J6 and J7 in the 1-2 position. Connector J2 is used to make the interconnection for the digital reference encoder inputs between the Adapter Board and the Terminal Block, TB-3, which is used to make the external connections. TB3-26 Digital Reference Encoder Input NENCB1 TB3-25 Digital Reference Encoder Input ENCB1 TB3-24 Digital Reference Encoder Input NENCA1 TB3-23 Digital Reference Encoder Input ENCA1 The Digital Reference Adapter Board contains ten programmable digital inputs rated 24VDC. They can be connected to any Sink parameter such as the Logic command word. All ten inputs are LED indicated for high input level visibility. These optically coupled inputs provide a means for external control of the 1395 via pushbuttons, relays, switches, etc. Connector J3 is used to make the interconnection for the digital inputs between the adapter board and the Terminal Block, TB-3, which is used to make the external connections. TB3-43 Digital Input 1 TB3-44 Digital Input 2 TB3-45 Digital Input 3 TB3-46 Digital Input 4 TB3-47 Digital Input 5 TB3-48 Digital Input 6 TB3-49 Digital Input 7 TB3-50 Digital Input 8 TB3-51 Digital Input 9 TB3-52 Digital Input 10 TB3-53 Digital Input Common 2-2

8 Five programmable solid state digital outputs rated 24VDC are provided. They can be connected to any source parameter such as the logic status word. All five outputs are LED indicated for high input level visibility. Connector J3 is used to make the interconnection for the digital outputs between the Adapter Board and the Terminal Block, TB-3, which is used to make the external connections. TB3-54 Digital Output 1 TB3-55 Digital Output 2 TB3-56 Digital Output 3 TB3-57 Digital Output 4 TB3-58 Digital Output 5 TB VDC ISOL TB VDC COMMON The Digital Reference card contains two programmable 12-bit analog to digital inputs. These inputs allow a +/ 10V DC analog signal to be converted to a +/ 2048 digital signal, thus providing 4.88 millivolts per bit resolution. Both inputs have special digitally programmable analog offset adjustments and digitally controlled variable analog gain adjustments prior to being multiplexed into the analog to digital converter. The inputs are also configurable to represent any of the 1395 signal inputs or the input of another Adapter Board. These inputs also have programmable digital scale and digital offset which provides maximum interface flexibility. Connector J2 is used to make the interconnection for the analog inputs between the Adapter Board and the Terminal Block, TB-3, which is used to make the external connections. TB3-31 Analog Input 1 (+) TB3-32 Analog Input 1 ( ) TB3-33 Analog Input 2 (+) TB3-34 Analog Input 2 ( ) The Digital Reference card contains two programmable 11-bit digital to analog outputs. These outputs allow a +/ 2048 Drive signal to be converted to a +/ 10V DC analog output, thus giving 9.76 millivolts per bit resolution. Through programming of associated Scale and Offset parameters the effective range of the Drive signal can be extended to +/ The digital Drive signal can be any of the 1395 run-time parameters. 2-3

9 Connector J2 is used to make the interconnection for the analog outputs between the Adapter Board and the Terminal Block, TB-3, which is used to make the external connections. TB3-39 Analog Output 1 TB3-40 Analog Output 1 Common TB3-41 Analog Output 2 TB3-42 Analog Output 2 Common This board contains firmware version 1.xx. Figure 2.2 shows the physical location of the chips and also illustrates the microprocessor and other hardware on the board. 2-4

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11 3 Chapter 3 contains a general description of the 1395 Digital Reference Adapter Board. This description is intended to provide sufficient background information to support other procedures in this manual, and to help you to understand how to configure the board. The Digital Reference Adapter Board contains two types of parameters, Configurable and Set-Up. Configuration parameters control and monitor the run-time operation of the 1395, while Set-Up parameters program the Adapter Board functions. Programming the Set-Up parameters is accomplished with the Programming Terminal or through another intelligent device connected to the Drive such as an Allen-Bradley PLC. Reference the 1395 Installation Manual for an explanation of programming techniques. All Adapter parameters are referenced by a unique 1395 system parameter number. However, the parameter number is dependent on whether the Adapter Board is connected to Port A or Port B of the The following shows the parameter number ranges for Port A and Port B. Port A Configuration Parameters ( ) Port A Set-Up Parameters ( ) Port B Configuration Parameters ( ) Port B Set-Up Parameters ( ) The Digital Reference Adapter is normally mounted in Port A of the 1395 Drive, and is shipped preconfigured and preset when it is supplied as a standard catalog number drive. Table 3.A and Table 3.B detail the pre-configured parameters. 3-1

12 The Digital Reference Adapter can be mounted in either Port A or Port B. Table 3.C and Table 3.D detail all parameters and their functions for both Port A and Port B. 3-2

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15 4 This chapter is a detailed procedure for the proper installation and electrical interconnection of the Digital Reference Adapter Board. Procedures you will perform in this chapter include: Verification of proper unpacking and inspection Verification of proper mounting Verification of proper wiring NOTE: Normally all installation and configuration requirements have been fulfilled when the product is shipped to the user in an integrated factory controller. This chapter is provided for convenience should it become necessary to install a Digital Reference Adapter Board into a different or existing application. It is your responsibility to thoroughly inspect the equipment before accepting shipment from the freight company. You must take the responsibility for noting any damage. Do Not accept shipment before checking all items received against the purchase order, and noting any missing or damaged items on the freight bill. If any concealed damage is found later during unpacking, it is your responsibility to notify the freight agent. Leave the shipping container intact, and request that the freight agent make a visual inspection of the shipment. ATTENTION: This Drive contains ESD (Electrostatic Discharge sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Allen-Bradley Publication , Guarding against Electrostatic Damage or any other applicable ESD protection handbook. Remove all packing material from around the board, including the anti-static bag. The Digital Reference Adapter Board is a static sensitive device, and special precautions should be taken while handling the board. The circuit card can be damaged by Electro-Static Discharge. There is the possibility you could make contact with an ESD sensitive component during installation. Therefore, you must be properly grounded. Grounding should be accomplished with a wrist strap which is connected to an approved ground. 4-1

16 If the board will not be installed when it is unpacked, you must store it in a clean dry place in the anti-static bag. The storage temperature must be between 0 C (32 F) and +60 C (140 F) with a maximum humidity of 95% non-condensing, to guard against damage to temperature sensitive components. On HP 230V and HP 460V the Digital Reference Adapter Board is mounted on the front of the the swing out panel. Two possible adapter board mounting positions are provided. Depending on the port that the board will be connected to, it must be mounted in either Port A or Port B. When looking at the mounting positions from the front, the right position corresponds to Port B and the left to Port A. After determining which port the Digital Reference Adapter Board will be connected to, mount the board using the five panel screws & one phillips head screw (Figure 4.1 illustrates the Digital Ref Board in Port A of a HP drive). On HP 230V and HP 460V drives, the Digital Reference Adapter board is mounted on a swing out panel below the Unit Power Supply near the bottom of the cabinet (Figure 4.2). 4-2

17 The jumpers listed in Table 4.A need to be set for Encoder interface use. The Digital Reference Adapter Board will normally be connected to Microbus Port A on the Drive through a ribbon cable connector J1 located at the top of the board. The Digital Reference Adapter Board can however be connected to either Microbus Port A or B on the Drive through ribbon cable connector J1. Connection to TB3 is made through two connectors, J2 and J3. Looking into the Drive, Port A is located on the left side, and Port B is located on the right as seen in Figure 4.3. The parameters used to configure the Drive depend upon which port is utilized. 4-3

18 ËËËËË ËËËËË ËËËËË ËËËË ËËËË ËËËË External wiring is connected to the terminal block at the bottom of the 1395 enclosure. Terminals 23 through 62 are reserved for wiring the Digital Reference Adapter Board to external I/O devices. Refer to the Digital Reference Adapter Block Diagram and Hardware Connection Diagrams, Figure 4.4 and Figure 4.5, for information on the terminals and corresponding I/O. 4-4

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21 A properly sized 24V DC power supply is required to power the 24 volt inputs. Refer to Figure 4.4. The Digital Reference Adapter Board contains one digital reference command for the drive. The board is set up by default for the encoder input signal to be single channel, dual edge (i.e. both the rising and falling edges are used by the counting logic.). The hardware is configured for +5VDC signal inputs with jumpers J6 and J7 in the 1-2 position. For a +12V DC signal the jumpers must be placed in the 2-3 position. Figure 4.6 shows the typical encoder connection used as a signal for the digital reference input. This encoder can be machine mounted or mounted on the motor of the lead section. 4-7

22 Connections for velocity trim and reference inputs can be either uni- or bi-directional operation, using the internal drive ±10VDC power supply as shown in Figure

23 The Digital Reference Adapter Board is not pre-configured for DC tachometer feedback. The user will have to reconfigure the drive by replacing the Trim Velocity Reference (parameter 161) with the Tach Velocity (parameter 156). The analog tachometer device generates a DC voltage that is direction sensitive and proportional to speed. The tach output must be connected to an analog input channel on the Discrete Adapter Board. Most industrial tachs have an output greater than the ±10V range of the analog inputs. The tach output must be scaled down, by an external voltage divider network, so that the entire speed range of the motor can be represented by a ± 9V feedback signal. ATTENTION: Connecting a tach which has an output range greater than ±10V directly to the analog input channel can severely damage the adapter board. The tach signal then must be scaled in the adapter board to determine the proper relationship of output voltage/ motor velocity to base speed in Drive Units. This scaled configuration data must then be linked to Parameter 156 Tach Velocity. Many problems relate to the scaling of the tach signals. Below is a procedure for checking the scaling of the analog tach feedback for proper drive operation. 1. Determine the Volts/RPM rating of the tach (refer to tach name plate). Multiply this rating times the absolute maximum speed the motor will be commanded to accelerate to. This value should also be programmed in Parameter 607 Rev Speed Lim and 608 Fwd Speed Lim to assure that the velocity command will be properly clamped. 2. The Max Volts output must then be scaled to a level within the ±10V analog input channel range. This can be accomplished by using a voltage divider network external to the drive. The voltage divider will take the Max Volts output and scale it to a maximum 9V input. This allows for protection against 10% overshoot. 4-9

24 Figure 4.8 uses a l0k ohm resistor across the input channel. Rl represents the dropping resistor for the scaling network. To determine the value of Rl use the equation that follows. 3. The analog input channel on the adapter board must now be scaled to represent an accurate velocity feedback signal. First determine the analog input signal for base speed. Parameter numbers are given in ( ) where applicable. 4. The input voltage at base speed is then converted to Raw Adapter Units according to the following equation. 5. The Raw Adapter Units are then used to determine the correct scaling parameter value according to the equation below. 6. The Scaling Parameter Value should then be entered into the associated analog input scaling set-up parameter. This procedure will be correct to within 5%. Verify that the scaling is correct by measuring the actual motor velocity with a hand tachometer. Fine tune the scaling by adjusting the appropriate value to minimize any error. 7. Any drift at zero speed can be minimized by adjusting the offset parameter associated with the channel in use. 4-10

25 Figure 4.9 shows a typical digital input connection. Figure 4.10 shows typical analog and digital output connections. ± 4-11

26 5 This chapter contains the information required to assist you in Chapter 6 when programming the Digital Reference Adapter for your application. Following is a brief description of new terms and concepts covered in Chapter 5. Configuration The process of linking Sink to Source parameters. Configuration Parameters Drive Units Engineering Units Fast Parameters Non-Volatile Memory Parameter Parameters used to transfer data between the Drive Control and external devices. The configuration parameters are categorized into two types; Source Parameters and Sink Parameters. The actual value of the parameter as it is stored within the Drive parameter table. The Drive units may be converted to engineering units or to hexidecimal for display using the Programming Terminal, or they may be displayed directly in Drive units. A label given to parameter data which specifies what units are to be used to display the parameter value on the Programming Terminal. Examples of engineering units include: RPM, % etc. Fast parameters are all parameters whose values are updated every 2 milliseconds and are used for the real time data input and output of the drive. Fast parameters are backed up in volatile memory only. Data memory in the Drive which retains the values of all data even when power is disconnected from the Drive control. EEPROM (Electrically Erasable Programmable Read Only Memory) chips are used for the 1395 non-volatile memory to store some of the Drive parameters. Memory location used to store drive data. Each parameter is given a number called the parameter number. The parameter value may be specified in decimal or hexadecimal. When specified in hexadecimal, the word Hex will appear after the parameter value. 5-1

27 Parameter Entry Parameter Table Source Sink Information stored in the Drive which contains the parameter number, parameter data and all other information related to the specific parameter. Table of parameter entries for all Configuration and Setup parameters used in the drive. Fast parameter used as a source of data. Fast parameter used to receive data input. Table 5.A provides an abbreviated listing of the Digital Reference Adapter Board configuration parameters. #300 #309 = Port B Source parameters. #350 #359 = Port B Sink parameters. #400 #409 = Port A Source parameters. #450 #459 = Port A Sink parameters. #500 #549 = Port B Setup parameters. #550 #599 = Port A Setup parameters. The column headings in Table 5.A are defined as follows: Dec Parameter number in decimal Hex Parameter number in hexadecimal Name Parameter name as it appears on the Programming Terminal Units Indicates the units displayed for the parameter value using the Programming Terminal and displaying the parameter value using engineering units. Init Parameter value as it will appear after the Drive Initialize command has been sent from the Programming Terminal or the external device connected to Port A or B. The Init. values are the same as the default values listed in the Parameter Descriptions section of this chapter. Min Minimum allowable value for the parameter. If no min value is given, the parameter has not been assigned a minimum limit. Max Maximum allowable value for the parameter. If no max value is given, the parameter has not been assigned a maximum limit. EE Indicates the control function to which the parameter is associated. Port Indicates the port that the parameter is associated with. 5-2

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31 This reference section describes in detail each of the Configuration parameters available on the Digital Reference Adapter Board when installed in either Port A or Port B. The parameters for Port B are shown below the corresponding Port A parameters. All examples given are for Port A All Configuration parameters are 16 bit words. In order for a Configuration parameter to affect system operation, some of the sources and /or destinations have been preprogrammed in the Review all parameters and values for your specific application, if not applicable they can be reconfigured accordingly. Parameter 400 [A > Digital Input 1] Parameter 300 [B > Digital Input 1] Use : Status of Discrete Input Programming Terminal units: None Description: This parameter is a Fast Source used to transmit the status of the four digital inputs on the Adapter Board to the Drive. The ten digital inputs can be mapped to any of the 16 bits in this parameter. Typically, this parameter is linked to one of the Logic Commands in the drive which allows for Start, Stop and Jog Control. The actual bit mapping is determined by the Set-Up parameters explained in the next section. Parameter 401 [A > Analog In 1] Parameter 301 [B > Analog In 1] Use : Digital value of Analog Input 1 Signal Programming Terminal units: None Minimum Value: Maximum Value: Default Value: None Description: This parameter is a Fast Source used to convert a ± 10V DC signal to a ±32767 digital value. This digital value can then be linked to one of the drive input parameters such as Velocity Reference, Process Trim Reference and Torque Reference. Through programming of the associated Set-Up parameters a Scale Factor and Offset can be applied to the input before it is displayed or sent to the drive. 5-6

32 Parameter 402 [A > Analog In 2] Parameter 302 [B > Analog In 2] Use : Digital value of Analog Input 2 Signal Programming Terminal units: None Minimum Value: Maximum Value: Default Value: None Description: This parameter is a Fast Source used to convert a ± 10V DC signal to a ±32767 digital value. This digital value can then be linked to one of the drive input parameters such as Velocity Reference, Process Trim Reference and Torque Reference. Through programming of the associated Set-Up parameters a Scale Factor and Offset can be applied to the input before it is displayed or transferred to the drive. Parameter 403 [A > Dig Ref Whole] Parameter 303 [B > Dig Ref Whole] Use : Digital Value of the Whole Portion of the Digital Reference Input. Programming Terminal units: None Minimum Value: Maximum Value: Default Value: None Description: This parameter is a Fast Source used to convert the whole part of the Digital Reference signal to a ±32767 digital value. This value can then be linked to one of the Drive input parameters such as Velocity Reference Whole or Process Trim Reference etc. Parameter 404 [A > Digital Ref Fractn] Parameter 304 [B > Digital Ref Fractn] Use : Digital value of the fractional portion of the digital reference input. Programming Terminal units: None Minimum Value: 0 Maximum Value: Default Value: None Description: This parameter is a Fast Source used to convert the fractional part of the Digital Reference signal to a digital value. This value can then be linked to one of the Drive input parameters such as Velocity Reference Fraction. 5-7

33 Parameter 405 [A > Dig Input 2] Parameter 305 [B > Dig Input 2] Use : Status of Discrete Input Programming Terminal units: None Description: This parameter is a Fast Source used to transmit the status of the digital inputs on the Adapter Board to the drive. The ten digital inputs can be mapped to any of the 16 bits in this parameter. Typically, this parameter is linked to one of the Logic Commands in the drive which allows for Start, Stop and Jog Control. Parameter 405 has the same function as Parameter 400. Refer to parameters 583 to 592 before selecting Digital Input 2. Parameter 450 [A> Digital Output 1] Parameter 350 [B> Digital Output 1] Use : Status of Digital Outputs Programming Terminal units: None Description: This parameter is a Fast Sink used to transmit the Status of five discrete bits of data from the 1395 to the solid state outputs on the Adapter Board. The two digital outputs can be mapped to any of the 16 bits in this parameter. Typically, this parameter is linked to Logic Status in the 1395 which allows for indication of Drive Running, At Zero Speed, Drive Faulted, etc. Parameter 451 [A > Analog Out 1] Parameter 351 [B > Analog Out 1] Use : Digital value of Analog Output 1 Signal Programming Terminal units: None Minimum Value: Maximum Value: Default Value: None Description: This parameter is a Fast Sink used to convert a ±32767 digital value to a ± 10V DC output. This digital value can then be linked to one of the Drive input parameters such as Velocity Feedback, Armature Current feedback, Flux Command etc. Through programming of the associated Set-Up parameters a Scale Factor and Offset can be applied to the output before it is converted to the analog signal. 5-8

34 Parameter 452 [A > Analog Out 2] Parameter 352 [B > Analog Out 2] Use : Digital value of Analog Output 2 Signal Programming Terminal units: None Minimum Value: Maximum Value: Default Value: None Description: This parameter is a Fast Sink used to convert a ±32767 digital value to a ± 10V DC output. This digital value can then be linked to one of the Drive input parameters such as Velocity Feedback, Armature Current feedback, Flux Command, etc. Through programming of the associated Set-Up parameters a Scale Factor and Offset can be applied to the output before it is converted to the analog signal. Parameter 453 [A > Dig Mult Fast] Parameter 353 [B > Dig Mult Fast] Use : A fast parameter used to apply a multiplier value against the digital reference. Programming Terminal units: None Minimum Value: Maximum Value: Default Value: None Description: This parameter is a Fast Sink which can be used to apply a multiplier against the digital reference input. The Digital Mult Fast value is divided by 1000 and then multiplied to the Digital Reference Value. The Digital Multiplier Select parameter (P569) determines whether the multiplier value comes from this parameter or the Digital Multiplier Constant Parameter (P568). The difference is that this parameter is a Fast parameter and the multiplier constant parameter is a Slow parameter. Parameter 454 [A > Dig Output 2] Parameter 354 [B > Dig Output 2] Use : Status of Digital outputs Programming Terminal units: None Description: This parameter is a Fast Sink used to transmit the status of up to five discrete bits of data from the 1395 drive to the solid state outputs on the Adapter Board. The digital outputs can be mapped to any of the 16 bits in this parameter. Typically, this would be used for cases where outputs from a source other than logic status are required. The digital outputs are updated every 20 milliseconds. 5-9

35 Set-Up parameters control how the Digital Reference Adapter Board manipulates data. Parameters 550 through 592 are set-up parameters for a Digital Ref board installed in Port A. The parameters for Port B are shown below the corresponding Port A parameters. All examples given are for Port A. Specifically they allow programming the bit positions for digital inputs and outputs along with scale factors and offsets for analog inputs and outputs. All 1395 Drives are shipped preset. Review all parameters and values for your specific application. If not applicable, change the values accordingly. Parameter 550 [A > ADC Scale 1] Parameter 500 [B > ADC Scale 1] Use : Scale Factor for Analog Input 1 Programming Terminal units: None Minimum Value: +16 Maximum Value: 16 Default Value: 2 Description: This parameter determines the scale factor or Gain for Analog Input 1. A 0 to + 10VDC signal is applied to the input of the analog to digital converter. There, it is converted to a digital value prior to being digitally scaled, digitally offset and typically used by the drive as the process trim reference input from a dancer potentiometer. Before the digital value is displayed or transferred to the drive, the Scale Factor is applied, thus allowing an effective digital range of (16 times 2048). The absolute digital value is clamped at Parameter 551 [A > ADC Offset 1] Parameter 501 [B > ADC Offset 1] Use : Digital Offset for Analog Input 1 Programming Terminal units: Volts Minimum Value: +20VDC Maximum Value: 20VDC Default Value: 0 VDC Description: This parameter determines the digital offset applied to the output of the analog to digital converter of the Analog Input 1 value, before the digital scale factor is applied. This allows the user to shift the range of the analog input Parameter 552 [A > ADC Scale 2] Parameter 502 [B > ADC Scale 2] Use : Scale Factor for Analog Input 2 Programming Terminal units: Volts Minimum Value: +16 Maximum Value: 16 Default Value: 2 Description: This parameter determines the scale factor or Gain for Analog Input 2. A 0 to + 10VDC signal applied to the input of the

36 analog to digital converter. There, it is converted to a digital value prior to being digitally scaled, digitally offset and used by the drive. Before the digital value is displayed or transferred to the drive, the Scale Factor is applied, thus allowing an effective digital range of (16 times 2048). The absolute digital value is clamped at Parameter 553 [A > ADC Offset 2] Parameter 503 [B > ADC Offset 2] Use : Digital Offset for Analog Input 2 Programming Terminal units: Volts Minimum Value: 20 VDC Maximum Value: + 20 VDC Default Value: 0 VDC Description: This parameter determines the offset applied to the output value of the analog to digital converter of Analog Input 2, before the digital scale factor is applied. This allows the user to shift the range of the analog input. Parameter 554 [A > Analog PR GN 1] Parameter 504 [B > Analog PR GN 1] Use : Analog Programmable Gain for Analog Input 1 Programming Terminal units: None Minimum Value: 0 Maximum Value: 4 Default Value: 0 Description: This parameter digitally determines the analog gain for Analog Input 1. The only allowable values for this parameter are per the following table: This analog gain is applied to the Analog Input 1 after the analog offset is applied so that the input signal can have any appreciable offset removed prior to being amplified. The amplification is important in order to provide as much signal resolution to the input of the analog to digital converter. In addition, if necessary, this gain can be modified actively during Drive operation to provide programmable trim gain should the application require it. 5-11

37 Parameter 555 [A > Analog Offset 1] Parameter 505 [B > Analog Offset 1] Programming Terminal units: Volts Minimum Value: 10 VDC Maximum Value: + 10 VDC Default Value: 0.0 VDC Description: This parameter determines the analog offset applied to the Analog Input 1 signal prior to the analog signal amplification. This allows the signal to be shifted close to zero volts prior to being amplified. Parameter 556 [A > Analog PR GN2] Parameter 506 [B > Analog PR GN2] Use : Analog Programmable Gain for Analog Input 2 Programming Terminal units: None Minimum Value: 4 Maximum Value: 0 Default Value: 0 Description: This parameter digitally determines the analog gain for Analog Input 2 The only allowable values for this parameter are per Table 5.C: This analog gain is applied to the Analog Input 2 after the analog offset is applied so that the input signal can have any appreciable offset removed prior to being amplified. The amplification is important in order to provide as much signal resolution to the input of the analog to digital converter. In addition, if necessary, this gain can be modified actively during Drive operation to provide programmable trim gain should the application require it Parameter 557 [A > Analog Offset 2] Parameter 507 [B > Analog Offset 2] Use : Offset for Analog Input 2 Programming Terminal units: Volts Minimum Value: 10 VDC Maximum Value: +10 VDC Default Value: 0.0 VDC Description: This parameter determines the analog offset applied to the Analog Input 2 signal prior to the analog signal amplification. This allows the signal to be shifted close to zero volts prior to being amplified.

38 Parameter 558 [A > Digital Out 1] Parameter 508 [B > Digital Out 1] Use : Maps Digital Output 1 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 10 Description: This parameter determines which bit of one of the two Digital Output fast parameters will control Digital Output 1. Entering a bit value of 0 15 will cause the Digital Output 1 (par 450) to control digital out 1. Entering a bit value of will cause the Digital Output 2 (par 454) to control digital out 1. When the bit value is 1, this output will be high. Parameter 559 [A > Digital Out 2] Parameter 509 [B > Digital Out 2] Use : Maps Digital Output 2 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 5 Description: This parameter determines which bit of one of the two Digital Output fast parameters will control Digital Output 2. Entering a bit value of 0 15 will cause the Digital Output 1 (par 450) to control digital out 1. Entering a bit value of will cause the Digital Output 2 (par 454) to control digital out 1. When the bit value is 1, this output will be high. Parameter 560 [A > Digital Out 3] Parameter 510 [B > Digital Out 3] Use : Maps Digital Output 3 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 7 Description: This parameter determines which bit of one of the two Digital Output fast parameters will control Digital Output 3. Entering a bit value of 0 15 will cause the Digital Output 1 (par 450) to control digital out 1. Entering a bit value of will cause the Digital Output 2 (par 454) to control digital out 1. When the bit value is 1, this output will be high. 5-13

39 Parameter 561 [A > Digital Out 4] Parameter 511 [B > Digital Out 4] Use : Maps Digital Output 4 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 8 Description: This parameter determines which bit of one of the two Digital Output fast parameters will control Digital Output 4. Entering a bit value of 0 15 will cause the Digital Output 1 (par 450) to control digital out 1. Entering a bit value of will cause the Digital Output 2 (par 454) to control digital out 1. When the bit value is 1, this output will be high. Parameter 562 [A > Digital Out 5] Parameter 512 [B > Digital Out 5] Use : Maps Digital Output 5 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 9 Description: This parameter determines which bit of one of the two Digital Output fast parameters will control Digital Output 5. Entering a bit value of 0 15 will cause the Digital Output 1 (par 450) to control digital out 1. Entering a bit value of will cause the Digital Output 2 (par 454) to control digital out 1. When the bit value is 1, this output will be high. 5-14

40 Parameter 563 [A > Digital Ref PPR] Parameter 513 [B > Digital Ref PPR] Use : Specifies the pulse revolution of the reference encoder. Programming Terminal units: PPR Minimum Value: 100 Maximum Value: Default Value: 1024 Description: This parameter specifies the pulse per revolution of the digital reference encoder. Parameter 564 [A > Digital Ref Scale] Parameter 514 [B > Digital Ref Scale] Use : Specifies the maximum revolutions per minute of the reference encoder. Programming Terminal units: RPM Minimum Value: Maximum Value: ( 100) ( 6000) Default Value: 1750 Description: This parameter specifies the speed tracking of the digital reference encoder in the application. The sign of the parameter allows the sign inversion of the digital reference output to the Main Control Board. Parameter 565 [A > Digital Ref Offset] Parameter 515 [B > Digital Ref Offset] Use : Sets minimum speed of the digital reference. Programming Terminal units: None Minimum Value: Maximum Value: 1024 Default Value: 0 Description: This parameter sets the minimum speed of the digital reference (1024 means 25% of base speed). This offset is added to the filtered value prior to the reference being transferred to the Main Control Board. Parameter 566 [A > Digital Ref Filter] Parameter 516 [B > Digital Ref Filter] Use : Specifies the value of the output filter Programming Terminal units: None Minimum Value: 0 Maximum Value: 8 Default Value: 0 Description: This parameter specifies the amount of output filtering of the digital reference that occurs prior to the reference being transferred to the Main Control Board. As the parameter is increased from 1 to 8, the effectiveness of the filter is increased, (i.e., the filter fixed frequency lag is lowered). The time constants have a range as follows: 1 = 58 milliseconds and 8 = 1024 milliseconds, 0 = no filtering. 5-15

41 Parameter 567 [A > One/Two/Quad] Parameter 517 [B > One/Two/Quad] Use : Sets the encoder interface counting system. Programming Terminal units: None Minimum Value: 0 Maximum Value: 4 Default Value: 4 Description: This parameter is used to setup the digital reference input for the type of signal being supplied. The valid choices are: 1 = Single ended, one edge input, rising edge. 2 = Single edged, two edge input, rising and falling edge. 4 = Differential, Quad edge input, Rising and falling edges. When using a single ended encoder, number 2 would be the choice. However, if the encoder has a non-symmetrical duty cycle, the leading and trailing edge information will cause erroneous counting of the encoder pulses. As a result, the reference may exhibit steady state oscillation between two values, for a constant value of encoder speed. Parameter 568 [A > Dig Mult Const] Parameter 518 [B > Dig Mult Coast] Use : A constant value multiplier for digital reference Programming Terminal units: None Minimum Value: Maximum Value: Default Value: 1000 Description: This parameter is a slow parameter which can be used to apply a multiplier value against the digital reference input. The Digital Mult Const value is divided by 1000 and then multiplied to the Digital Reference Value. The Digital Multiplier Select Parameter (P569) determines whether the multiplier value comes from this parameter or the fast Digital Multiplier Constant Parameter (P453). The difference is that this parameter is a slow parameter and the fast multiplier parameter is a fast parameter. Default value of 1000 is unity gain. Parameter 569 [A > Dig Mult Sel] Parameter 519 [B > Dig Mult Sel] Use : Selects which multiplier value applies to the digital reference input. Programming Terminal units: None Minimum Value: 0 Maximum Value: 1 Default Value: 0 Description: This parameter is a slow parameter which selects which multiplier value is applied to the digital reference input. When this parameter is zero, the Slow Multiplier Parameter (P568) is used. When this parameter is one, the fast parameter (P453) is applied to the digital reference. 5-16

42 Parameter 575 [A > DAC Scale 1] Parameter 525 [B > DAC Scale 1] Use : Scale Factor for Analog Output 1 Programming Terminal units: None Minimum Value: 1 Maximum Value: +1 Default Value: +1 Description: This parameter determines the scale factor or gain for Analog Output 1. A +/ digital value from the drive is converted to a +/ 10V DC signal. Before the digital value is converted, the Scale Factor is applied, thus allowing an effective digital range of +/ 2048 (32767/16 = 2048 = 10 VDC). This is achieved by programming the Scale Factor to.0625 or 1/16. Parameter 576 [A > DAC Offset 1] Parameter 526 [B > DAC Offset 1] Use : Offset for Analog Output 1 Programming Terminal units: Volts Minimum Value: 10 VDC Maximum Value: +10 VDC Default Value: 0 Description: This parameter determines the offset to the raw Analog Output 1 value after the Scale Factor is applied. This allows the user to shift the range of the analog output. Parameter 577 [A > DAC Scale 2] Parameter 527 [B > DAC Scale 2] Use : Scale Factor for Analog Output 1 Programming Terminal units: None Minimum Value: 1 Maximum Value: +1 Default Value: +1 Description: This parameter determines the scale factor or gain for Analog Output 2. A +/ digital value from the drive is converted to a +/ 10V DC signal. Before the digital value is converted, the Scale Factor is applied, thus allowing an effective digital range of +/ 2048 (32767/16 = 2048 = 10 VDC). This is achieved by programming the Scale Factor to.0625 or 1/16. Parameter 578 [A > DAC Offset 2] Parameter 528 [B > DAC Offset 2] Use : Offset for Analog Output 2 Programming Terminal units: Volts Minimum Value: 10 VDC Maximum Value: +10 VDC Default Value: 0 Description: This parameter determines the offset to the raw Analog Output 2 value after the Scale Factor is applied. This allows the user to shift the range of his analog output. 5-17

43 Parameter 583 [A > Digital In 1] Parameter 533 [B > Digital In 1] Use : Maps Digital Input 1 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 11 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 1. Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast parameter while entering a value of will control bits 0 15 of the Digital Input 2 Fast parameter. Two examples are shown below: If you want Digital In 1 (terminal stop) to control bit 11 of the Digital Input 1 Fast parameter (Param 400), then you would enter a value of 11 into this parameter. If you want Digital In 1 to control bit 11 of the Digital Input 2 Fast Parameter (Param 405) then you would enter a value of 27 (Desired bit # +16) into this parameter. Digital In 1 is designed for use with Normally Closed (NC) operator devices. Applying a positive control voltage to Digital Input 1 (Terminal TB3-43) will cause the bit specified to be set to zero. With no voltage applied to Digital Input 1, the bit will be set to one. Parameter 584 [A > Digital In 2] Parameter 534 [B > Digital In 2] Use : Maps Digital Input 2 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 9 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 2 (Terminal TB3-44). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (Param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (Param 405). Connecting Digital In 2 to a positive control voltage will cause the bit specified by this parameter to be set to

44 Parameter 585 [A > Digital In 3] Parameter 535 [B > Digital In 3] Use : Maps Digital Input 3 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 12 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 3 (Terminal TB3-45). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (Param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (Param 405). Connecting Digital In 3 to a positive control voltage will cause the bit specified by this parameter to be set to 1. Parameter 586 [A > Digital In 4] Parameter 536 [B > Digital In 4] Use : Maps Digital Input 4 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 14 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 4 (Terminal TB3-46). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast ( param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Connecting Digital In 4 to a positive control voltage will cause the bit specified by this parameter to be set to 1. Parameter 587 [A > Digital In 5] Parameter 537 [B > Digital In 5] Use : Maps Digital Input 5 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 5 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 5 (Terminal TB3-47). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Connecting Digital In 5 to a positive control voltage will cause the bit specified by this parameter to be set to

45 Parameter 588 [A > Digital In 6] Parameter 538 [B > Digital In 6] Use : Maps Digital Input 6 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 8 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 6 (Terminal TB3-48). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Refer to the description of Digital In 1 for more information on programming. Connecting Digital In 6 to a positive control voltage will cause the bit specified by this parameter to be set to 1. Parameter 589 [A > Digital In 7] Parameter 539 [B > Digital In 7] Use : Maps Digital Input 7 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 8 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In7 (Terminal TB3-49). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Refer to the description of Digital In 1 for more information on programming. Connecting Digital In 7 to a positive control voltage will cause the specified bit to be set to 1. Parameter 590 [A > Digital In 8] Parameter 540 [B > Digital In 8] Use : Maps Digital Input 8 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 0 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 8 (Terminal TB3-50). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Refer to the description of Digital In 1 for more information on programming. Connecting Digital In 8 to a positive control voltage will cause the specified bit to be set to

46 Parameter 591 [A > Digital In 9] Parameter 541 [B > Digital In 9] Use : Maps Digital Input 9 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 1 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 9 (Terminal TB3-51). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast ( param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Refer to the description of Digital In 1 for more information on programming. Connecting Digital In 9 to a positive control voltage will cause the bit specified by this parameter to be set to 1. Parameter 592 [A > Digital In 10] Parameter 542 [B > Digital In 10] Use : Maps Digital Input 10 Programming Terminal units: None Minimum Value: 0 (#1), 16 (#2) Maximum Value: 15 (#1), 31 (#2) Default Value: 1 Description: This parameter performs two functions. It determines which bit of the two Digital Input Fast parameters will be controlled by Digital In 10 (Terminal TB3-52). Entering a value of 0 15 will control bits 0 15 of the Digital Input 1 Fast (param 400), while entering a value of will control bits 0 15 of the Digital Input 2 Fast (param 405). Refer to the description of Digital In 1 for more information on programming. Connecting Digital In 10 to a positive control voltage will cause the bit specified by this parameter to be set to 1. Parameter 599 [A > GA: Version] Parameter 549 [B > GA: Version] Use : Maps Software Version # Programming Terminal units: None Description: This non changeable parameter is used to display the version of the Digital Reference Adapter Board firmware. 5-21

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