Linux Kernel Hacking Free Course, 3rd edition. HWMPS: Hardware Monitor & Protection System
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1 Andrea Sarro University of Rome Tor Vergata HWMPS: Hardware Monitor & Protection System April 5, 2006
2 Outline of the talk Project overview Developement phases and practical issues Hardware platform Microcontroller firmware Hardware management software Future plans 1 HWMPS: Hardware Monitor & Protection System April 5, 2006
3 Project Overview 2 HWMPS: Hardware Monitor & Protection System April 5, 2006
4 Project goals Realize a stand-alone hardware platform for protecting connected electrical devices and monitoring unpredictable and harmful operational states Realize a software platform able to: Communicate with the hardware platform Set operational parameters of the hardware platform Receive status information about connected electrical devices 3 HWMPS: Hardware Monitor & Protection System April 5, 2006
5 Hardware platform and interfaces 4 HWMPS: Hardware Monitor & Protection System April 5, 2006
6 Hardware functions Monitoring functions: Temperature readings from 3 thermal probes Status visualization over a 2x16 LCD Serial communication via RS232 (asynchronous) Protection and control functions: Electrical devices control and protection via 3 realys Warning messages via LCD and via software Fan speed selection (2 channels) 5 HWMPS: Hardware Monitor & Protection System April 5, 2006
7 Application background 6 HWMPS: Hardware Monitor & Protection System April 5, 2006
8 Developement phases and practical issues 7 HWMPS: Hardware Monitor & Protection System April 5, 2006
9 Developement phases Hardware developement: Electrical schematic - EAGLE Schematic Editor Printed circuit board - EAGLE Layout Editor Firmware developement: PICMicro firmware - HI-TECH PICC + MPLAB IDE Firmware simulation - MPLAB SIM Software developement: Cross-platform RS232 Serial Library Cross-platform client-server hardware management software 8 HWMPS: Hardware Monitor & Protection System April 5, 2006
10 Practical issues So what we need? Software: Eagle 4.1: HI-TECH PICC C Compiler: MPLAB IDE: GCC compiler + wxwidgets framework: Hardware: PICMicro microcontroller and other electrical components UV Light Box and a precoated Photoresist PCB laminate, tools for drilling and soldering PICMicro hardware programmer, i.e. MPLAB-ICD2 (this is also an In Circuit Debugger) 9 HWMPS: Hardware Monitor & Protection System April 5, 2006
11 Hardware platform 10 HWMPS: Hardware Monitor & Protection System April 5, 2006
12 Electrical schematic 11 HWMPS: Hardware Monitor & Protection System April 5, 2006
13 Electrical schematic - Modules 1. Microcontroller (PICmicro MCU) 2. RS232 opto-isolated interface 3. Digital-Analog Converter (DAC) 4. Pulse Width Modulation (PWM) 5. Thermal sensors 6. Relays 7. LCD display 8. Push button 9. Power supply 12 HWMPS: Hardware Monitor & Protection System April 5, 2006
14 Bill of materials The core component is a Microchip PIC16F877A microcontroller To be operational it needs these components: 4 MHz Quartz Xtal + two 22 uf ceramic capacitors +5V/GND single power supply via LM7805 voltage regulator Pull-up on MCLR pin via a 10 kohm resistor 13 HWMPS: Hardware Monitor & Protection System April 5, 2006
15 Bill of materials (cont d) For serial communication we use a MAX232 RS232 driver/receiver. For opto-isolation we also need: DCP010505BP Isolated DC/DC converter (5V input / 5V unregulated output) 4N35 optocoupler, one for RX line and one for TX line Pull-ups and current limiting resistors for optocouplers, two low ESR capacitors for the DC/DC converter 14 HWMPS: Hardware Monitor & Protection System April 5, 2006
16 Bill of materials (cont d) We also need these other components (oredered by their application field, omitting passive components like resistors) Thermal probing: National Semiconductor s LM35 precision integrated-circuit sensors LM358 operational amplifier Fan control: IRF540 Power MOSFETs LM358 operational amplifier 15 HWMPS: Hardware Monitor & Protection System April 5, 2006
17 Bill of materials (cont d) LCD Visualization: Hitachi HD44780 based LCD or compatible (HD44780 clone) BC639 NPN transistor for backlight ON/OFF software switching Electrical devices control: 12V/230V-10A Relays BC639 NPN transistors 16 HWMPS: Hardware Monitor & Protection System April 5, 2006
18 Printed Circuit Board 17 HWMPS: Hardware Monitor & Protection System April 5, 2006
19 HWMPS 18 HWMPS: Hardware Monitor & Protection System April 5, 2006
20 Microcontroller firmware 19 HWMPS: Hardware Monitor & Protection System April 5, 2006
21 Microcontroller A microcontroller can be seen as: microprocessor + memory + peripherals Microchip PIC16F877A Mid-Range MCU: 8 bit microcontroller available in PDIP/40 pin package 8192 words of Program Memory 368 byte of Data Memory (RAM) 256 byte of EEPROM In this project we use these peripherals: USART (Universal Synchronous Asynchronous Receiver Transmitter) ADC (Analog/Digital Converter) CCP Module (Capture/Compare/PWM) 20 HWMPS: Hardware Monitor & Protection System April 5, 2006
22 Firmware HWMPS Firmware has the role of realizing the whole platform features. written in C programming language. It s The firmware is composed of 4 modules (for more info see attached C sources): Delay Library LCD Library Serial Library (Real) Firmware 21 HWMPS: Hardware Monitor & Protection System April 5, 2006
23 Firmware main roles Serial communication (via interrupts) Reading thermal sensors, converting 10 bit ADC values into human readable output Hardware protection and warning messages notification Fan speed thermoregulation LCD visualization Saving and loading settings from EEPROM 22 HWMPS: Hardware Monitor & Protection System April 5, 2006
24 Hardware management software 23 HWMPS: Hardware Monitor & Protection System April 5, 2006
25 HWMPS Serial Lib Cross-platform (Linux/Windows) library for serial communication It works in asynchronous - non blocking - mode Written in C++, it defines methods for: Opening the serial port at a chosen baud-rate Closing the serial port Sending data Receiving data in non blocking mode Verifying serial port status 24 HWMPS: Hardware Monitor & Protection System April 5, 2006
26 HWMPS Monitor Cross-platform (Linux/Windows) software for HWMPS management. Written in C++ using wxwidgets library. It s client-server, so it s possible to monitor and control remote devices. The client interface on Windows looks like: 25 HWMPS: Hardware Monitor & Protection System April 5, 2006
27 Future plans 26 HWMPS: Hardware Monitor & Protection System April 5, 2006
28 Future plans and contacts Replacement of LM35 analog sensors with DS18B20 1-Wire digital sensors (in progress!) Ethernet interfacing for remote control (now using RS232) RTC for advanced time scheduling functions Custom boot-loader for on the fly firmware upgrade (via RS232) Project Web Site: 27 HWMPS: Hardware Monitor & Protection System April 5, 2006
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